DRYING

Dr. Ir. MEIKA SYAHBANA RUSLI, MSc

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 Pengeringan :
Merupakan proses penurunan kandungan air suatu
bahan sampai kadar yang diinginkan melalui operasi
pindah panas dan pindah massa yang terjadi secara
simultan
 Macam-macam proses pengeringan
A. Berdasarkan suhu dan tekanan dalam ruang pengering
1. Pengeringan atmosfir
2. Pengeringan vakum
3. Pengeringan beku
B. Berdasarkan mekanisme pindah panas
1. Pengeringan konvektif
2. Pengeringan konduksi
3. Pengeringan infra merah
4. Pengeringan gelombang mikro
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 Klasifikasi mesin pengering
A. Berdasarkan jenis bahan yang dikeringkan
 Pengering Bahan Padat dan Pasta
 Pengering rak
 Pengering konveyor
 Pengering rotary
 Pengering flash
 Pengering Fluidezed Bed
 Pengering Bahan Cair
 Spray Dryer
 Drum Dryer
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 B. Berdasarkan metode operasi
Mesin pengering

Batch Kontinyu

Konduksi Konveksi Konduksi Konveksi

Vakum Atmos Vakum Atmos

Tray Agitated Tray Fluid Band Drum Indirect

bed rotary

Trhough
circul Spray Fluid bed Band Tray Pneumatic
Trhough circul Direct rotary

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PENGERING BAHAN PADAT
DAN PASTA

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 TRAY
DRYER

A tray or Compartment Dryer is an enclosed insulated chamber in which trays

are placed on top of each other in trolleys. The material to be dried either wet or
solids are placed in the trays. Heat transfer is by circulation of hot air by electric
heaters or steam in radiator coils. Blower fans are installed inside to ensure
proper circulation and transfer of heat. A control panel to control the
temperature and other parameteres is fixed outside the dryer. These dryers are
available in Mild Steel, Stainless Steel or Al construction. Used for Drying of
Pigments, Food, Bakery, Electrodes, Chemical and Plastic Powders.
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 TRAY DRYER…..

Spesifikasi

NO. OF TRAYS 12 24 48 96 192

OVERALL DIA IN INCH
54x20x38 54x36x38 80x40x76 124x40x76 124x72x76

HP
.25 0.5 1 1/2 NOS. 2/2NOS

NO. OF HEATERS.
3 6 9/12 18/24 36/48

NO & DIA OF
BLOWERS. 1/25" 2/12" 1/28" 2/28" 4/28"

TROLLEY
N.A N.A 1NO. 2NO. 4 NO.

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ATMOSPHERIC TRAY TYPE DRYER

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Capacity: 6, 12, 24, 48, 96, 192 trays
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 All stainless steel 304 / 316 / 316L CGMP construction for pharmaceutical
applications or external mild steel with stainless steel interiors with rounded
corners or full mild steel construction

 Blower fans are axial flow type with variable pitch blades to adjust air flow to
suit product being dried

 Electric / steam / thermic fluid / diesel oil / LPG heating

 Tunnel type dryers wherein trolleys are placed one behind the other and
double door loading

 Flame - proof construction with explosion flaps, non-sparking metal

combinations, earthing chain etc.

 Positive exhausts wherever required

 Continuously wound and crimped fins for the heat exchangers in case of
steam / thermic fluid heated models.
 Steam / thermic fluid heat exchangers tested at 20Kg / cm² hydraulically

 Electric heater terminals situated outside the hot zone in case of electrically
heated dryers. Heaters are accessible and replaceable from outside the
dryer
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Technical Specifications
MODEL GD 6 GD 12 GD 24 GD 48 GD 96 GD 192

CAPACITY IN TRAYS
6 12 24 48 96 192
size 16" X 32" X 1.25"(h)

MOTOR HP 0.5 0.5 1 1 2 4

NO OF TROLLIES NIL NIL NIL / 1 1 2 4

100° C 1.5 3.0 6.0 9.0 18 36

150° C 3.0 4.5 7.5 12 21 39

Heating
Load 200° C 4.5 6 9 15 24 42
KW
250° C 6 7.5 10.5 18 27 45

300° C 7.5 9 12 21 30 48

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 BAND DRIERS

Casburt Band Driers are designed for both food and

chemical production. The drier has a continuous conveyor
that transports product through the drying process. It is
designed to be exceptionally versatile with flexible
feeding and discharging arrangements depending on
product treatment, site and attendant equipment. The
drier is manufactured to a high standard to meet with
your exact requirements.

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BAND DRIERS…..

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 BAND DRIERS…..
 Air recalculation fans are used to maximise thermal efficiency
 The drier can be fabricated from mild, galvanised or
stainless steel
 The conveying surface can be manufactured from
galvanised steel, all grades of stainless steel, tensioned
porous fabric or woven wire
 All control systems are designed to suit your specific process
 The design supports a variety of heating mediums, gas,
LPG/Propane, steam, electric and hot water, to provide the
greatest possible flexibility for your installation
 The product is fed from oscillating conveyors or apron
feeders
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 BAND DRIERS…..
Control Systems
Control instrumentation and oven operational
features can be arranged to your specifications or our
own well engineered standard systems. The
methodology can be as simple or complex as your
application demands.

Computerised electronic and pneumatic control

systems are utilised providing options including:
•Temperature control
•Temperature recording
•Over temperature protection
•Cooling cycles
•Band washing
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CONVEYOR DRYER

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Features
 Designed to dry a range of package and product types
 PLC control with fault diagnostics
 Highest quality finished product at optimum rates of production
 Flexible, precise and efficient at low rates of energy
consumption
 Meets CE and current emission regulations througout the world
 Reduction of energy consumption
 Auto-control system avoids operator error
 No steam requirements
 No dye migration
 Pollution free
 Rapid pay-back
 Immediate heat - no warm-up time
 No contamination
 Automatic moisture control
 Improved workplace environment - no radiated heat loss 19
 Technical Specification

SO100T Perfomance Specification

Production SO100T Technical Specification
Product Moisture
Per Hour RF Power 100kW
Polyester 14%-2% 699 kgs Frequency 27.12MHz
Acrylic 15%-2% 658 kgs Oscillator Conversion 67-72%
Rame/Cotton 29%-12% 535 kgs Efficiency
Poly/Cotton 25%-4% 488 kgs Switchgear Klockner-Moeller
Wool/Acrylic 33%-11% 446 kgs Unit Cooling Water
Poly/Cotton 35%-4% 376 kgs Electrical Supply 360-600V ± 5%
50/60Hz 3 Phase
Wool 42%-17% 399 kgs
Overall length single 12875
Acrylic/Cotton 35%-3% 352 kgs
Overall height 3440
Angora 45%-14% 335 kgs
Overall width 2030
Cotton 52%-8% 276 kgs
Max electrical mains
Silk 55%-8% 264 kgs 230KVA
supply
Rayon 75%-11% 199 kgs
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AEROGLIDE CONVEYOR DRIERS

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 AEROGLIDE CONVEYOR DRIERS…..

 Aeroglide's In-Line Airflow Conveyor Driers

represent our most cost-effective systems. Air is
circulated through the product without the
requirement for side plenums. This approach
minimizes drier components and plant floor
space.

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AEROGLIDE SINGLE-PASS CONVEYOR
DRIER

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AEROGLIDE SINGLE-PASS CONVEYOR
DRIER…

 Aeroglide Conveyor Driers incorporate

optimum process efficiency with rugged,
durable design. This single-pass, dual plenum
system, used in the cereal industry, has been
developed with sanitation as a primary operating
concern. It offers the capability to operate with
up or down airflow in each drying zone.

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Aeroglide Multi-Pass Conveyor Drier

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 Aeroglide Multi-Pass Conveyor
Drier….
 The ultimate in minimizing plant floor space is
the Aeroglide multi-pass drier. This unit has
multiple turnovers, providing sufficient agitation
to improve drying consistency and minimize
clumping. The multi-pass drier is the ultimate
drier for efficiency, durability, dependability and
sanitation.

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 Conveyor Belt Dryer

• Sized to accommodate smaller capacities.

• Airflow up and/or down through the product.
• Single belt minimizes transfers for fragile products.
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 ROTARY DRYER
Rotary Louvre Dryer

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 Operating Principle
Hot air at desired temprature and flow rate is made to
flow through the tumbling bed of wet feed. The wet
material gets progressively dried to the final level of
desired moisture and exits at the discharge end. The
humid air carrying moisture transferred from the drying
material is exhausted via a dust separator.

 Special Features of Rotary Louvre Dryer

 Can handle both, surface and bound moisture in the
drying solids
 Very gentle handling of drying solids avoiding attrition.
 Excellent mixing action ensures uniform drying of all
the particles.
 High thermal efficiency
 Continuous operation
 Compact installation
 Minimum electrical power
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 Typical Applications

» Inorganic Salts » Resis Salt Beads

» Boric Acid » Saggo
» Sugar » Polymeric Beads
» Common Salt » Zinc Sulphate
» Agricultural Products » Sodium Nitrate
» Calcium Citrate » Sodium Chloride
» Carbon Black » Magnesium Sulphate
» Sand » Calcium Chloride
» Magnesium Sulphate Flakes
(Crystal)

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AEROGLIDE ROTARY DRIER

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AEROGLIDE ROTARY DRIER….

 Aeroglide Rotary Drier, single-pass, complete

as shown. Drier and accessories are
assembled with or without skid mounting and
tested to minimize installation expenses.
System designed for drying products or by-
products containing excess moisture. Rotary
driers can also be provided in a three-pass
configuration to maximize process air
exposure while using the minimum amount of
plant floor space.

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F
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Designed to produce fine granular or powdered
material. the Drytec Flash Dryer uses a stream of
turbulent hot air to dry material in a continuous
cycle, evaporating water from the particulates.
Dispersed in the air these particles have a large
surface area enabling extremely high rates of heat
and mass transfer to be achieved. Rapid evaporation
during the process cools the air to minimise damage
to sensitive materials.

Drytec Ring and Flash Dryers are ideal for drying

filter cakes, fibrous materials, sludges and
particulates.
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FLUIDEZED BED DRYER

 OPEN SYSTEM

 CLOSED CYCLE SYSTEM

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Open system

Featuring atmospheric air in a once-through system where

water is to be removed. Normally a push-pull system is used to
balance the pressure to be slightly negative in the free board of
the fluid bed. Depending upon the product and available heat
source, direct or indirect heating may be applied. The exhaust
air is cleaned by e.g. bag filter, cyclone with or without wet
scrubber. In cases where products pose a dust explosion risk,
open cycle systems feature pressure shock resistant
components or alternatively semi-closed cycle, self-inertizing
layouts can be considered.

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38
Closed cycle system

Featuring drying in an inert gas atmosphere (usually

nitrogen) recycling within the system. It must be used for
drying feedstocks containing organic volatiles or where the
product must not contact oxygen during drying.Closed cycle
systems are gastight, and addition of inert gas is controlled
by monitoring the oxygen content of the drying gas and the
system pressure, which is kept positive. The evaporated
volatiles are recovered in a condenser.

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40
Continuous Fluid Bed Driers

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CONTINUOUS FLUID BED DRYER WORK SCHEME

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Fluidized Bed Dryer

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Fluid Bed Dryer
Fluid Bed Dryer is designed for
rapid and uniform drying of
crystals, powders and medium
size pellets. A fan draws fresh air
and passes the air through a filter
and is heated to produce warm air
either by electric heaters or by
steam. The hot air passes through
the product container having
diffuser plates and sieve. Due to
the air stream the wet product
gets fluidised. The material gets
surrounded by hot air which gets
dried due to heat transfer. Moist
air passes thorough a filter bag
and exhaust dust

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1. MOTOR
2. IMPELLER
3. AIR OUTLET
4. TOP-DISH-END
5. PRESSURE RELIEF PANEL
6. FILTER BAG-CHAMBER
7. INLET AIR CONTROL
8. AIR INLET
9. EXPANSION CHAMBER
10. PRODUCT CONTAINER
11. AIR HEATER
12. JACK
13. TROLLEY
14. JACK CHAMBER DEVICE
15. JACK CHAMBER
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Fluid Bed Dryer
 All stainless steel CGMP models and basic
models with only product contact parts
and air path in stainless steel
 Optional single piece retarding chamber
and finger bag chamber with imported
inflatable seals
 Optional hinged swing type retarding
chambers
 Bucket type bottom chamber above
ground level
 Spray granulation
 Pneumatic lifting & locking for product
container with retarding chamber
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 Heating by electricity (upto 120 KG models only), steam /
thermic fluid OR diesel oil / LPG gas fired hot air heating
systems with stainless steel heat exchangers
 Fully automatic bag shaking
 Intrinsically safe earthing arrangement
 Inlet-air filtration system with 0.3 micron hepa filters
 Rear chamber with heating coils and air inlet filter modules to
be mounted in remote areas
 Fan motor unit to be mounted in remote areas
 Stainless steel interconnecting duct lines with flanges for
connecting remote mounted heating and fan motor modules
 Noise level below 90 DB with specially designed silencer
 Microprocessor based control panels with time v / s
temperature controls, batch programming, batch data printout

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 SPECIFICATION

MODEL 10 30 60 120 200 300 400 500

DRYING 10 / 30 / 40 60 / 75 120 / 200 / 300 / 400 / 500 /

CAPACITY 15 150 250 350 450 550
PER BATCH

PRODUCT 30 100 200 440 670 1000 1330 1660

CONTAINER
VOLUME (LTRS)
MOTOR (HP / 2 / 1.5 5 / 3.7 10 / 15 / 11 20 / 15 25 / 30 / 40 / 30
KW) 7.5 18.5 22.5

HEATING LOAD 9 18 30 60
(KW)

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PREECIKOL FLUID BED DRYER

OPERATION:
Due to induced draft created by specially
designed heavy duly fan the atmospheric
air is drawn through the 5 micron air filter.
The filtered air is then heated to the
required temperature by electric heaters /
stream radiator. The hot air passes
through the product container and the
product gets dried by air fluidisation and
the air circulation is controlled by damper.
The filter bag prevents fine particles from
carrying over to exhaust air stream.

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 SALIENT FEATURES

Better productivity and lesser drying time.

Less handling, more hygienic.
Uniform drying at low temperature.
Pneumatic sealing for higher capacity models.
Static grounders to eliminate electro-static charge.
Product container with tilting arrangement.
Flame proof models also available.
Models available from 2 Kg. to 300 Kg.

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DESCRIPTION

The "PRECIKOT" Fluid Bed Dryer with latest

improvement in design make this unit a truly versatile
one for pharmaceutical, food, dyestuff, chemical and
polymer industries. All contact parts are made out of
S.S. 304/316 and is provided with isolated control
panel.

APPLICATIONS

Pharmaceuticals.
Chemicals.
Food Products

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 OPTIONAL: SELECTION:

•Digital
Selection of capacity of
temperature controller
Fluid Bed Dryer depends
cum indicator for steam
operated dryer. upon bulk density, drying
temperature and moisture
•Pneumatic bag shaking
device. contents of wet material to be
dried.
•Intrinsically safe earthing
system. In case of 120 kg. model a
batch of 145 kg. wet material
•Bottom & rear chambers
can be loaded provided the
made out of S.S. 304
quality. bulk density of the material is
0.6 kg. / lit. (approx.).
•Flame proof motor with
push button station.
•GMP / S.S. model.
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 TECHNICAL SPECIFICATIONS:

MODEL: FBD (kg.) 10 30 60 120 150 200 250 300

Capacity of S.S. Containers (liter) 35 100 215 415 500 650 780 950

Motor (H.P.) 1.5 5 10 15 20 20 25 30

Heating Capacity (K.W) 6 18 36 *54 * * * *

Heating Capacity (kcal/hr) 3650 11200 21600 75000 52100 74000 77500 91500

Steam Consumption (kg/hr at 3 kg. cm2) 14 25 50 100 150 175 200 250

Pressure 1550 2200 2650 3000 3200 3400 3500 3600

Approx. Dimension Heightmm

Widthmm 750 1025 1200 1550 1700 1850 1900 1950

Lengthmm 650 1400 1600 1900 2000 2150 2250 2350

*Electrical Heating is not advisable.

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S.S FLUID BED DRIER

Suitable for drying granules & crystals.

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 SPECIFICATION FBD : Only For Dryer FBDG: Spray Granulator/Dryer JM-FBD:
Explosion Proof Type

JM- JM- JM- JM-

FBD- FBD- FBD- FBD-
Model 500
100 200 300
Working Capacity 170- 250- 440-
Kgs 90-110
B.D. 0.5g/c.c. 200 300 500
Volume of
L 335 650 970 1600
Container

Fan Motor Kw 15 22 30 37

Air Flow CMM 75 100 130 160

Kcal/
Heating Flow 95,000 150,000 205,000 230,400
Hr
Steam
Kg/Hr 180 300 390 451
Consumption

Spray Gun Pcs 2 3 3 3

Binder Solution
L 60 120 180 300
Tank
Measurement (L *
Cm 260x140x330 350x180x460 1.370x205x480 1.390x240x510
W * H)
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PENGERINGAN BAHAN CAIR

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 Spray Dryer
 Principle
Spray Dryer is a machine that can get powder shape dried stuff
in once time from solution, emulsion, suspension and etc.
The air is heated by the burner then it enters into the hot-air
distributor evenly on the top of drying chamber, then into the
chamber accompanying with helical rotating. At the same time,
the material liquid passes through the rotary pan or pressure
nozzle to mist spray on the top of chamber. The material will be
become the finished products in a very short time because the
spray drops to be contacted heat windy and then vapor fast.
Using this drying method can leave out more processes than
others, such as concentration, filtration, grinding, and etc. so to
simplify the operating process and lower equipment expens

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 Characteristic
Short drying period
Strength evaporator power
Particle size is adjustable and even
Continuously working
Simply operating
Low maintenance charges

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Purpose
 Food Industry
Milk powder, starch, glucose, soybean protein, soy sauce, coffee,
banana, chlorophyll, amino acid, edible pigment, perfume, plant protein,
egg, drink, carbohydrate, tomato powder, garlic powder, onion powder,
ginger powder, mandarin orange powder and etc.
 Chemical Industry
Synthetic detergent, neutral detergent, nitric acid plastic, resin
dyestuff, pigment, ceramic material, collected product from ore, normal
inorganic and organic chemical products, agricultural chemical,
fertilizer, carbonic acid, sodium carbonate, aluminum polychloride,
polyferric sulfate, water-decreasing agent FDN, sodium humate, white
carbon calcium carbonate light, active calcium carbonate, biocide and
etc.
 Medical Industrial
Enzyme, antibiotic, serum, vaccine blood plasma, stustitute of blood
plasma, yeast, vitamin medical glue, penicillin, traditional Chinese
medicine and etc.
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S
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Rotary
atomizer
spray
wheels

Drytec
Size 1
Spray
Machine

Air Operated
Atomizer for
use in
Compact Lab
Spray Dryer

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DRUM DRYER

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 DRUM DRYER

 Operating Principle
This drum dryer is basically a conduction dryer.
Wet feed film (in liquid or paste form) is applied
to the rotating metal cylinder inside which, a
heating medium is supplied. Material film dries
to the final moisture level and is scraped off.

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 Special Features of Drum Dryer

Suitable for handling liquid or

pasty feeds.
Product is powdery, flaky form
Uniform drying due to uniform
application of film.
Medium range capacities.
Very High thermal efficiency
Continuous operation
Compact installation
Closed construction is possible

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 Typical Applications
» Calcium Carbonate
» Sodium Benzoate
» Brewer's Yeast
» Calcium Chloride
» Potasium Phenyl Acetate
» Polyacrylamide Gel
» Sodium Acetate
» Dye Intermediate
» Sulphur Black
» Calcium Lactate
» Resis Salt
» Animal Glue
» Barium Sulphate
» Soya Residue (Okara)
» Sodium sulphate
» Acid Voilet
» Pregel Starch
» Distiller's Yeast
» Di-Potassium Phosphate
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GMF-Gouda drum dryer

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 GMF-Gouda drum

dryer…..
The drum body of the drum dryer is heated on the inside
by steam. A special composition of cast iron gives the
drum a combination of favourable properties: very
accurate shape retention even at high steam pressure and
temperature, and excellent "scraping properties", which
are utilised by the scraping knife.

 Steam heating gives a uniform temperature distribution

over the drum surface and this results in consistent
product quality. The steam condenses on the inside of the
drying drum. The condensate is continuously removed from
the drum, so that the largest possible surface area
remains available on the inside of the drum for
condensation of the steam. The steam system is a closed
system, which means that the product cannot come into
contact with the steam or condensate.
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GMF-Gouda drum dryer…..

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SINGLE DRUM DRYER WITH APPLICATOR ROLLS

Feed

Product

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 DOUBLE DRUM DRYER WITH FEED ROLLS

Feed Feed

Product Product

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TWIN CYLINDER DRYER WITH NIP FEED

Feed

Product Product

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SINGLE DRUM DRYER WITH APPLICATOR ROLL

Product

Feed

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 DIP FEED DRUM DRYER

Product

Feed

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 SINGLE 'FINE FILM' DRUM DRYER

Feed Product

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TERIMA KASIH

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