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ELECTRICAL
ENGINEERING
DC GENERATORS
GENERATORS
Generators are electrical components that convert mechanical energy into electrical energy by
electromagnetic induction. It supply the needed electrical energy for the operation of most electrical
equipment on aircrafts.
There are two types of generators, namely: DC Generator (Dynamo) and AC Generator (Alternator).
Dynamos are electrical generators that create direct current, converts the alternating current to a
direct current, using a commutator; it allows the current flow in one direction only.
Alternators are electrical generators that convert mechanical energy to electrical energy in the form
of alternating current. In an alternator, the electrical current periodically reverses its direction.
DC GENERATOR (DYNAMO)
CONSTRUCTION
Field poles are joined to the yoke with the help of bolts or
welding. Pole shoes serve two purposes:
1) they support field coils and;
2) spread out the flux in air gap uniformly.
DISASSEMBLY
Disassembly instructions for specific units are covered in the manufacturer's overhaul manual
and must be followed exactly.
SERVICE AND MAINTENANCE
CLEANING
Care must be taken when cleaning electrical parts. The proper solvents must be used, and, in
general, parts are not submerged in solvent tanks. Using the wrong solvent could remove the
lacquer-type insulation used on field coils and armatures, resulting in short circuits after the
generator is reassembled.
A growler is a specially designed test unit for DC generators and motors and a variety of tests on
the armature and field coils is performed using this equipment.
REASSEMBLY
Prior to reassembly, the painted finish on the exterior of the frame is restored. In certain cases
the special insulated coatings on the interior surfaces are renewed. Furthermore, all defective
parts are replaced in accordance with the reassembly procedure specified by the manufacturer.
SERVICE AND MAINTENANCE
TESTING
Operational testing of generators is accomplished on test benches built for that purpose. Bench
testing allows the technician the opportunity to flash the field, and ensure proper operation of the
unit before installation. Generator manufacturers supply test specifications in their overhaul
instructions that should be followed exactly.