َِ ‫ين أُوتُواِا ْلع ْل َِم د ََر‬

‫جات‬ َِ ‫ين آ َمنُواِم ْن ُك ِْم َِو الهذ‬ ‫يَ ْرفَ ِع ه‬

َِ ‫َّللاُِالهذ‬

"Allah mengangkat derajat orang-orang

yang beriman di antara kalian serta
orang-orang yang menuntut ilmu
beberapa derajat [ Al Mujadilah: 11 ]

WORKING PRNCIPLE ABOUT NOZZLE AND

HOW IT WORK “SMT MACHINE”
Agung hadi laksamana
XI.Mekatronika 1
The Part Want To Explain

Profile industry and History

Basic knowledge about SMT

Pneumatic application in
Nozzle

Nozzle function and How it

working
 Profile about PT. PCI Electronics
Internasional

PT. PCI Electronics International is a company engaged in the

electronics industry sector and one of the biggest companies
today in Batam.
PT. PCI was founded in Santa Clara (California) in 1971, in
the following year established in Southeast Asia for Printed
Circuit Board facilities. PT PCI center is located in Singapore,
and to the production plant has been established in Batam
(Indonesia) and also in Shanghai in 1990, and in 2003, PT.
PCI expand its branch established in China.
 What is SMT ?

Surface-mount technology (SMT) is a method for

producing electronic circuits in which the components are
mounted or placed directly onto the surface of printed circuit
board (PCBs). An electronic device so made is called
a surface-mount device (SMD). The components have small
metal tabs (or caps) that are soldered directly to the surface of
the printed circuit board into pre-drilled holes on the one side
of PCB and then soldered pads to opposite side of PCB.
 Pneumatic on Nozzle
Pneumatics (Greek:which means "breath") is a branch
of physics applied to technology that makes use of gas
or pressurized air. To convert compressed air energy into
mechanical motion, Pneumatic system use the Actuator to
produce the mechanical motion. The motion can be rotary or
linier, depending on the type of Actuator.

In this case, Nozzle using Double Acting Cylinder as the

Actuator
 Double Acting Cylinder

Double-acting cylinders
use the force of air to
move in both extend
and retract strokes.
They have two ports to
allow air in, one for
outstroke and one for Operation diagram of a
instroke. double acting cylinder
The
construction
Double
Acting
cylinder

While the Rod of

Double Acting
Cylinder move
Forward and
Backward
Function of Nozzle and How it can work in SMT
Machine

1) Connect the plug to an electric current source. And do the resetting the program
2) If it is connected to a source of electric current, check the safe condtion to running
the machine. It’s important because about safety as long as we work.
3) Next if the condition completely safe, do the auto running program to start so that
the machine start working
4) Then the PCB will be inputted by loader or by operator which is being working

PCB
INSERT
SMT
MACHINE
CONVEYOR
 5) Next moving camera on Nozzle will scanning the PCB model number on the surface
of PCB
NOZZLE
INSTROKE

CYLINDER
ROD

OUTSTROKE
MOVING
CAMERA

HEAD
UNITS

PCB
6) If moving camera have been complete scanning the pcb number, then the machine
will pause to read the next program
7) After the program completed read, Nozzle will automatically move and start for pick
up a component
VACUUM VACUUM
EJECTOR EJECTOR

Compressed air entry throught the

instroke port and will move the cylinder
rod forward to component, and then
vacuum ejector got signal to suck and pick
up the component .

After pick up component, cylinder rod will

backward until the compressed air entery
throught the outstroke port.
8) After Nozzle have done pick up component, before the component will be
mounting. First Nozzle will bring the component to multi vision camera for scanning
the component
VACUUM
EJECTOR Multivision cameras will illuminate the
component with LED, And will :

READING THE SIZE OF COMPONENT

THE SHAPE OF COMPONENT

THE WIDTH OF COMPONENT

AND THE NUMBER OF COMPONENT IF THE

COMPONENT IS IC (intregated circuit)

MULTI VISION
CAMERA
9) Moving camera will work again, in this step moving camera will scanning the PCB to
find the through hole pads. Moving camera will teaching coordinate such as the laying
of the components based on the coordinates that have been programmed in the
machine

MOVING
CAMERA
10) While moving camera have finish a job, Nozzle will begin the mounting process

Compressed air entry throught

SELENOID SELENOID
BLOW BLOW the instroke port and will move
the cylinder rod forward to
component, and then selenoid
blow got signal to blow the
component mounting to surface
of PCB

After mounting or placing a

component, cylinder rod will
backward until the
compressed air entery
throught the outstroke port.
11) The function of Nozzle is a tool that there to mounting the SMD component to the
through hole of the surface PCB that the process automatically on SMT machine
continuesly
 SUCTION CUP AND VACUUM GENERATOR

Vacuum suction cup is the actuator that produces air vacuum

used to lift an object. Vacuum suction cup consists of a vacuum
suction nozzle and sucker. Suction can be used on
connection suction cup vacuum to suck the workpiece. Vacuum suction
raise nozzle vacuum pressure based on the principle spray.
 VACUUM SYMBOL

INPUT

INPUT

OUTPUT

Vacuum Generator Vacuum suction

symbol cup

Pressurized air flowing from hole 1 to hole 3, raise the air

a vacuum at connection 1v. Suction connected to 1v. When airflow
pressure on the suction line 1 was stopped at a stop 1v.
 PNEUMATIC SCHEMATIC FOR VACUUM

Double Acting
Cylinder

Flow Control
Valve

3/2 Way Valve

5/2 Way Valve

Vacuum
Generator

3/2 Way Valve

Suction Cup

Air Service Unit