precision-made components that enable the machinery to move at extremely HIGH SPEEDS and CARRY REMARKABLE LOADS with ease and efficiency. A BEARING is a device that is used to enable ROTATIONAL or LINEAR MOVEMENT. BASIC PARTS OF A BEARING 1. INNER RING / INNER RACE: Is the SMALLER of the two bearing rings. Has a groove on its outer diameter to form a pathway for the balls. The surface of outside diameter path is finished to extremely tight tolerances. Is mounted on the shaft. BEARING NUMBER (SKF) 2. OUTER RING / OUTER RACE: Is the LARGER of the two bearing rings. Has a groove on its inside diameter to form a pathway for the balls. Also has the same high precision finish of the inner ring. The outer ring is usually held stationery. 3. ROLLING ELEMENT Separation of the inner ring and outer ring permits the bearing to rotate with minimal friction. The most common material used to produce the load carrying components in precision ball bearings, roller bearings, and tapered roller bearings is 52100 chrome steel. 4. CAGE (RETAINER): It maintains constant spacing between the inner and outer rings, to accurately guide the balls in the path during rotation and to prevent the balls of bearing from falling out. OTHER ADDITIONAL COMPONENTS *SHIELDS: Is a stamped, profiled sheet metal disc. Shield is pressed into a very small groove on the inside edge diameter of the outer ring. A small space or gap remains open between the outside diameter of the inner ring and shield. *SEALS: Is also inserted into the very small groove on the inside edge diameter of the outer ring. The inner edge of the seal is molded into a specifically designed lip configuration. EXPLODED VIEW OF DIFFERENT TYPES OF BEARINGS TYPES OF BEARINGS 1. SPHERICAL ROLLER BEARING Spherical roller bearings (SRB) are popular because they can take very heavy loads and are self-aligning. Their design allows them to take combined loads in both the radial and axial direction acting together. 2. CYLINDRICAL ROLLER BEARING Cylindrical Roller Bearings are bearing in which cylinders are used as the rolling elements as opposed to balls in ball bearings. They have the capability to withstand heavy radial load capacity and are suitable for high speeds. 3. TAPERED ROLLER BEARING Tapered roller bearings feature tapered inner and outer ring raceways with tapered rollers arranged between them, angled so the surface of the rollers converge at the axis of the bearing. These bearings are unique in that, unlike most bearings that can handle either axial or radial loads, they can handle large amounts of load in both directions. 4. BALL BEARING The function of a ball bearing is to connect two machine members that move relative to one another in such a manner that the frictional resistance to motion is minimal. In many applications one of the members is a rotating shaft and the other a fixed housing. 5. NEEDLE ROLLER BEARINGS A needle roller bearing is a bearing that uses small cylindrical rollers. These rollers are used to reduce friction of a rotating surface. Compared to ball bearings, needle roller bearings have a large surface area that is in contact with the bearing raceway journals. CLASSIFICATION OF BEARINGS ACCORDING TO LOAD APPLICATIONS 1. RADIAL BEARING - Generally, bearings with a contact angle of less than 45°have a much greater radial load capacity and are classed as radial bearings. Bearings are designed to withstand forces that are perpendicular to the direction of the shaft, or radial loads. 2. THRUST BEARING - Bearings which have a contact angle over 45°have a greater axial load capacity and are classed as thrust bearings. It is designed to withstand force in the same direction as the shaft. This is called an axial load, or thrust load. In some applications, ceramic bearings, a type of radial bearing, are used to withstand high rotational speeds. The rolling elements are ceramic, which is significantly lighter than steel. This reduces the centrifugal force within ceramic bearings at high speeds. There are also bearings classed as complex bearings which combine the loading characteristics of both radial and thrust bearings. 3. GUIDE BEARING - Are a family of special bearings tailored to meet application requirements. These bearings must be able to accommodate heavy radial loads, withstand heavy shock loads, and handle overturning moments produced by combined radial and thrust loads. Special lubricants are selected to meet the rigorous demands of industrial truck service. To retain the lubricant and protect the bearing from adverse environmental conditions, the bearings are equipped with either synthetic rubber or polypropylene seals. 1. SURFACE FATIGUE Surface fatigue is associated with lube oil problems such as inadequate lubrication, low viscosity and interruptions of the lubrication film. 2. SPALLING Spalling is similar to surface fatigue; but unlike fatigue, spalling might simply indicate that the bearing has reached the end of its fatigue life. 3. ABRASION Abrasion, removes metal and destroys the original ground surfaces of rolling elements. 4. ATMOSPHERIC CORROSION Corrosion is caused by moisture in the bearing. Air can carry moisture into the bearing and precipitation can form on the bearing when the surrounding air cools. 5. FRETTING Fretting looks much like rust. It occurs in bores, on shafts, and on other mating surfaces. It is caused by slight movements under load. 6. TRUE BRINELLING True brinelling consists of indentations in the races. These are plastic deformations of the metal grinding marks, and the marks are still visible in the dents. 7. FALSE BRINELLING Looks similar to true brinelling, but occurs through vibrations, not necessarily excessive load. 8. ELECTRICAL DAMAGE Electrical pitting often develops in a regular pattern over race and rolling element surfaces as a result of electrical current passing through the bearing. 9. SMEARING Smearing is the result of metal being removed from one bearing surface and deposited on another. Smearing is caused by sliding that occurs under heavy load and with insufficient lubrication. 10. SCORING Scoring is abrasive wear that takes the form of deep scratches in the rolling elements and races. Scoring is caused by relatively large particles of material that become trapped in the bearing. 11. DEBRIS DENTING Debris denting occurs while the bearing is running. Foreign matter is actually rolled into the races by balls or rollers, leading to random dents. 12. OVERHEATING The heat is often caused by lack of lubrication, friction from a race turning on the shaft or in the housing, or excessive speed. 13. ASSEMBLY DAMAGE It takes place when the bearing is forced into the shafting, causing the rollers to indent the metal. 14. MISALIGNMENT Misalignment of a shaft, coupling or the bearing itself, can result in high axial loads which cause fatigue failure and heavy chipping. 15. UNBALANCE LOADING Unbalance can account for most of the total load on bearings; and when this unbalance is excessive this can cause bearing failures as shown. 16. FRACTURES Fractured bearings often result from extremely high overloads. 17. RETAINER FAILURES Retainer failures, often lead to ring fracture or failure. This leads to catastrophic bearing failure. 4 VIBRATION SOURCES 1. Rotational Frequencies Rotational frequencies generated by a defective bearing do not occur at integral multiples of shaft. 1a. Cage 1b. Ball or Roller 1c. Ball passing frequency for the outer race 1d. Ball passing frequency for the inner race 4 VIBRATION SOURCES 2. Natural Frequencies It is the momentary impact between the rolling elements and bearing raceways can excite the natural frequencies of the machine structure and various bearing components 4 VIBRATION SOURCES 3. Sum and Difference Frequencies A single defect on either the inner or outer race of a bearing generates a ball-pass frequency. 4 VIBRATION SOURCES 4. High Frequency Random Vibration When bearing deterioration takes the form of a surface fatigue, abrasion, or similar trouble, the vibrations that are generated are typically high frequency random vibrations.
Bearings And Bearing Metals: A Treatise Dealing with Various Types of Plain Bearings, the Compositions and Properties of Bearing Metals, Methods of Insuring Proper Lubrication, and Important Factors Governing the Design of Plain Bearings