PLC BASED AUTOMATIC

WATER FILLING SYSTEM

 CONTENTS
 OBJESTIVE
 INTRODUCTION OF AUTOMATION
 TYPES OF AUTOMATION
 IMPORTANCE OF AUTOMATION
 WHAT IS PLC?
 WHY PLC?
 TYPES ,OPERATIONS AND APPLICATIONS
 BLOCK DIAGRAM ,WIRING DIAGRAM AND
WORKING OF AUTOMATIC WATER FILLING SYSTEM
 APPLICATIONS
 ADVANTAGES
 FUTURE SCOPE
 CONCLUSION
 INTAUTOMATION
RODUCTION
 The use of machines and technology to make processes
run on their own without manpower.

 The technique of making an apparatus, a system operate

automatically.
 ION
TYPES OF AUTOMATION
BUILDING AUTOMATION :
Eg : Lifts, Smoke detectors
 OFFICE AUTOMATION
Eg : CCTV Camera
 LIGHT AUTOMATION
Eg :Street solar lightening
 INDUSTRIAL AUTOMATION
Eg :Automated bottle filling system,steel factories,etc
 IMPORTANCE OF AUTOMATION

Increases the machine efficiency.

Flexibility and convertibility in

manufacturing process

Increase production rates

 WHAT IS PLC?
 PLC means Programmable Logic Controller.

 These systems perform many functions, providing a

variety of analog and digital input and output
interfaces; signal processing; data conversion; and
various communication protocols.
 PLC LANGUAGES
Ladder diagram
Function Block diagram
Sequential Function Chart
Structured Text
Instruction List
 WHY PLC
 PLC play an important role in automaton, this device
can manage and control entire industry to produce
better and quick output. A PLC is a digital computer
used for automation of industrial processes, like
controlling machinery or factory

 Reduces human effort.

 Get maximum effeciency.

 TYPES OF PLC
 Allen Bradley PLCs (AB)
 ABB PLCs (Asea Brown Boveri)
 Siemens PLCs
 Omron PLCs
 Mitsubishi PLCs
 Hitachi PLCs
 Delta PLCs
 General Electric (GE) PLCs
 Honeywell PLCs
 Modicon PLCs
 Schneider Electric PLCs
 Bosch PLCs
PIN DIAGRAM OF PLC
Our plc model is DELTA DVP-60ES2. It consists of 36 inputs and 24
outputs.All inputs and outputs are in digital (binary format)type.
It represent to
X0,X1,X2,X3,X4,X5,X6,X7,X8,X9,X10,X11,X12,X13,X14,X15,X16,X
17,X20,X21,X22,X23,X24,X25,
X26,X27,X30,X31,X32,X33,X34,X35,X36,X37,X40,X41,X42,X43 are
inputs.
And out puts are
Y0,Y1,Y2,Y3,Y4,Y5,Y6,Y7,Y10,Y11,Y12,Y13,Y14,Y15,Y16,Y17,Y20
,Y21,Y22,Y23,Y24,Y25,Y26,Y27.
C0,C1,C2,C3,C4,C5 are common pins.
COM1,COM2,COM3 are communication ports.
RUN AND STOP BUTTON to run and stop the PLC.
 OPERATION OF PLC
The operation of the PLC system is
simple. It consists of three processes:
1. Scans or reads, from the input devices.
2. Executes or “solves” the program logic.
3. Writes to the output devices.
 APPLICATIONS OF PLC
 Used for packaging machine.
 Spinning machine.
 Winding machine (tension control).
 Molding injection machine.

.
 AUTOMATIC WATER FILLING
SYSTEM
 Our project is based upon closed loop control system.
 A Closed-loop Control System, also known as
a feedback control system is a control system which
uses the concept of an open loop system as its forward
path but has one or more feedback loops (hence its
name) or paths between its output and its input. The
reference to “feedback”, simply means that some
portion of the output is returned “back” to the input to
form part of the systems excitation.
Block diagram of Closed
Loop control system
AUTOMATIC WATER FILLING
SYSTEM BLOCK DIAGRAM
 COMPONENTS USED:
DC SERVO MOTORS
 PHOTO ELECTRIC SENSORS
CONVEYOR BELT MOTORS
ELETRO MAGNETIC RELAY
AC & DC TERMINAL BLOCKS
MCB & SMPS
 WORKING
 When the start button is pushed, the motor starts hence
the conveyer belt starts moving.
 When the bottle is under the solenoid valve, the bottle is
sensed and the motor stops hence the conveyer belt stops.
 Then the solenoid valve operates and the bottle starts
filling the water.
 When the bottle completes filling process, the solenoid
valve is closed and the motor starts, the conveyer belt starts
moving and carries the bottle away from the solenoid valve.
 If another bottle is sensed then the above process will be
repeated. When stop button is pressed or activated then
the entire process will be stopped.
PROGRAM USED IN THIS PROJECT
INPUTS OUTPUTS
 X0 ------WATER LEVEL SENSOR  Y0 ------RESERVOIR MOTOR
 X1--------PUSH BUTTON  Y1--------WATER TANK MOTOR
  Y2 & Y3 -----------CONVEYOR BELT
X2-----CONVEYOR BELT SENSOR
MOTOR
 M0,M1,M2-----------MEMORY BITS
 T0,T1-------------TIMERS
 MERITS
 Less man power required.
 Less time taken.
 Fast and accurate.
 Less wiring.
 Easier and faster to make changes.
 APPLICATIONS
 Stand alone water bottle booth system.
 Ink filling industry.
 Soft-drink & water filling industries.
 Beer and wine industries.
 Olive oil industries.
 CONCLUSION
 We have achieved our objective that is bottle filling
process using PLC.

 This was successfully implemented.

 We consider this project as a journey where we

acquired knowledge on automation industry.

 Also gained some insights into the subject which we

have shared in this report
FUTURE SCOPE
 PRESENTED BY
K.Apparao
B.Chandrasekhar
CH.Bhagya Lakshmi
N.Livingstan
S.Naga Satya Prasad
UNDER THE GUIDENCE OF M.KARTHIK Sir