SUBMITTED BY:

AMANPREET SINGH
ANUBHAV UJLAYAN
KONICA RISHI
MOHNA SHARMA
Film City, Plot no. 25, Sector 16A, RIYA CHITKARA
Noida, Uttar Pradesh SHIVANI RAWAT
 Bharat Heavy Electricals Limited (BHEL) owned and founded by the Government of India, is
an engineering and manufacturing company based in New Delhi, India. Established in 1964,
BHEL is India's largest power generation equipment manufacturer.

INTRODUCTION
Bharat Heavy Electricals Limited (BHEL) proposed the expansion of its existing MDI Complex, located at
Plot No – 25, Sector – 16A, Noida, Uttar Pradesh. The project will be built on a plot area measuring
42,479.917 (10.49 Ha). The project will result in the development of a new corporate tower, guard
room and ESS area in addition to the existing buildings (H.R.D.I, MPL, PERI).
• Existing built up area - 16,201.08 sqm
• upon Expansion total built up area - 78,850.33 sqm. Film City, Plot no. 25, Sector 16A,
Noida, Uttar Pradesh

TOTAL NO. OF FLOORS : 3 floors + 2 Basement floors

CONSTRUCTED BY NOW
TOTAL NO. OF FLOORS : 16 floors + 2 Basement floors
TO BE CONSTRUCTED
CONTRACTOR : SHALIMAR CORP. LIMITED
CONSTRUCTION TYPE : Post cast
BUILDING TYPOLOGY : Office Building
PLOT AREA : 42,479.917 m2 (10.42Ha)
PROPOSED POPULATION : 3,199

The salient features of the project include:

• Fire Fighting system as per NBC
• Earthquake Resistant structure considering the seismicity
of the area
• Wastewater Management
• Power Backup
ONGOING CONSTRUCTION PHASE
• Sufficient green area
 AREA STATEMENT POPULATION BREAK- UP

CALCULATION OF DAILY WATER DEMAND

TOTAL WASTE WATER CALCULATIONS

VEHICLE PARKING PROPOSED Open parking = 203 ECS

Upper Basement = 546 ECS
Lower Basement = 604 ECS
 POWER REQUIREMENT
Power supply - Noida Power Corporation Limited (NPCL). DETAILS OF D.G SETS
Maximum load - 3779 kW approx. will be supplied by 2 no’s Provision of 4 nos. of DG sets of total 4,500 kVA
of transformers of capacity 2,000 kVA each. (1 x 1,000 kVA + 2 x 1,000 kVA + 1 x 500 kVA)

MACHINERY AND EQUIPMENTS USED

TRUCK (9 TON) : FRONT END LOADER :

TANDEM ROLLER :
RATE : Rs. 1500/ DAY RATE : Rs. 5000/ DAY
RATE : Rs. 3000/ DAY

CRANE :
RATE : Rs. 15000/ DAY

DUMPER TRUCK :
TRACTOR : RATE : Rs. 552/ HOUR
BENTONITE PUMP : RATE : Rs. 1200/ DAY
RATE : Rs. 3500/ DAY NEEDLE VIBRATOR :
RATE : 370/ DAY
 MACHINERY AND EQUIPMENTS USED

RMC PLANT/ BATCHING PLANT :

Equipment that combines various BULLDOZER :
ingredients to form concrete. Used to push large quantities of soil, sand,
RATE : Rs. 10,000/ DAY (1 x 2.00 cum) rubble, or other such material during
construction. BACK HOE :
RATE : Rs. 1150/ HOUR It is a type of excavating equipment,
or digger
RATE : Rs. 5000/ DAY

MOBILE TRANSIT MIXER :

Device that homogeneously combines CONCRETE PUMP :
cement, aggregate such as sand or MOBILE CRANE : Used for transferring liquid concrete by
gravel, and water to form concrete. They are designed to easily transport pumping.
RATE : Rs. 586/ HOUR load. RATE : Rs. 800/ DAY
 LABOUR RATES CONSTRUCTION MATERIAL RATES
DESCRIPTION RATES ( PER DAY ) DESCRIPTION RATES
Bandhani 620 Coarse sand 1350 cum.
Bhisti 600
Fine sand 900 cum.
Blacksmith 1st class 700
Cement (OPC) 4940/ ton
Blacksmith 2nd class 630
White cement 11200/ ton
Carpenter 1st class 600
Carpenter 2nd class 520 Curing compound 38/ litre
Chowkidar 530 Bajri 1000 cum.
Beldar 550 MS rebars (12mm dia. and below) 4500/ quintal
Coolie 480 MS rebars (above 12mm dia.) 4400/ quintal
Mason (for POP work) 650
Mild Steel plates 4800/ quintal
Mason (brick layer) 1st class 700
Nuts and Bolts 5100/ quintal
Mason (brick layer) 2nd class 650
Drivers ( bulldozer, trucks and other equipments ) 660
Mistry 730
Rock Excavator 50
Rock Breaker 550
Rock Hole Driller 550
Stone Chiseler 600
Sprayer (for bitumen, tar etc.) 600
Skilled Beldar (for floor rubbing etc.) 600
Skilled torch operator 710
Technician 660
Helper (Technician) 530
Security guard without gun (8 hours per day) 600
 WEIGHING SCALE
REBAR BENDING AREA
CONSTRUCTION MATERIAL
STORAGE AREA
ENTRY 2

CABINS OF CHIEF ENGINEERS AND

ADMINS

CONSTRUCTION AND SHUTTERING

MATERIAL STORAGE AREA

LABOUR’S RESIDENCE

BATCHING MACHINE
CONSTRUCTION AREA
 Entry
Entry

7.CONSTRUCTION MATERIAL STORAGE AREA

6.CONSTRUCTION AREA

7.LABOUR’S RESIDENCE 8.BATCHING MACHINE

 ALUMINIUM FRAME WORK

• Aluminum Formwork System is a construction system for forming cast in place concrete structure of a building. It is also a
system for scheduling and controlling the work of other construction trades such as steel reinforcement, concrete placement and
mechanical and electrical conduits
• Aluminum Formwork System provides Aluminum Formwork for RCC load bearing or RCC framed multi-storied buildings and
enables the walls and slabs to be poured in the same operation. These increases efficiency and also produces an extraordinarily
strong structure with excellent concrete finish.
• The System is fast, simple, adaptable and very cost effective. It is unique because it forms all of the concrete in a building
including walls, floor slabs, columns, beams, stairs, window hoods, balconies and various decorative features in exact
accordance with the architects' design

PIPE SUPPORT (UNLOADED) ALUMINIUM AND RCC

CONNECTION IN SLAB

STEEL BARS ARE WEILDED IN BETWEEN TWO

I–SECTONS FOR STRENGHT AND SUPPORTED BY
WALL PANELS (2050 X 600 ) SLAB RESTING ON I –SECTION PIPE SUPPORT
 STEEL FORMWORK

Mostly used in large construction projects or in situations where large number of re-uses of the same shuttering
is possible. It is Suitable for circular or curved shaped structures such as tanks, columns, chimneys etc. and also
used for structures like sewer tunnel and retaining wall. Strong, durable & have longer life. Reuses can be assumed
to vary from 100 to 120 wares timber varies from 10 to 12.Steel can be installed & dismantled with greater ease &
speed resulting in saving in labour cost. Excellent quality of exposed concrete surface obtained. No danger of
formwork absorbing water from the concrete and minimizing honeycombing.

PIPE SUPPORT BEAM BOTTOM DECK PANEL

THE PIPE SUPPORT IS WALL PANEL WALL TIE WEDGE AND PIN
SOFFIT PANEL WILL SIZE : 1200X 1600
USED TO SUPPORT SIZE :2050X 600 THE FLAT TIE IS USED THE ROUND PIN
BE USED TO COVER APPROX WEIGHT :
THE WEIGHT OF APPROX WEIGHT : TO JOIN THE WALL AND WEDGE PIN
THE BOTTOM OF 12.82 KG
SLAB DURING 23.97 KG PANEL TO OPPOSITE WILL BE USED TO
THE BEAM. USED TO SUPPORRT
CONCRETE POURING SIDES WALL PANEL. JOIN THE WALL OR
WHILE POURING
AND CASTING. CONCRETE AND JOINT TOGETHER.
CASTING.
 SOILDER TIE WALL CORNER/SLAB WALLER BRACKET
MIDDLE BEAM PIN PROP HEAD
USED TO JOITN CORNER THESE ARE USED TO
USED TO JOIN THE USED TO FIX THE JOINT USED TO JOINT THE
PROP HEAD WITH CONNECTION ALLOW THE
PROP HEADS, THE PIN WITH THE PROP BEAMS TOGETHER ,
THE BEAMS ( BETWEEN WALL HORIZONTAL
MIDDLE BEAM HEAD AND BEAMS ( THE PIPE SUPPORT
MIDDLE BEAMS OR PANEL AND SLAB STRAIGHTNESS OF
SUPPORRTS THE SLAB MIDDLE BEAM OR END WILL BE PLACES
END BEAM) PANEL WALL PANELS AND A
PANELS. BEAM ) TOGETHER. UNDER THE PROP FLAT WALL SURFACE
HEAD. AFTER CONCRETE
CASTING.

Concrete mix design

Grade designation: M35
Type of cement: OPC 53
Grade
Reduced water content
for admixture: 20 %
END BEAM INTERNAL CORNER Mix design
SLAB CORNER SLAB INNER CORNER
USED TO JOIN PROP ANGLE Conventional Concrete:
CONNECTION CONNECTION
HEAD AND SLAB USED TO JOINT 1:1.4:2.2
BETWEEN WALL PANEL BETWEEN WALL PANEL
CORNER, THE END PANELS TOGETHER Concrete using
AND SLAB PANEL AND SLAB PANEL
BEAM SUPPORTS THE AROUND THE
(INSIDE) admixture: 1:1.2:3.2
SLAB PANELS. CORNERS
 PROCESS OF MIVAN FORMWORK :
Once cleaned and transported to the next point of erection, panels should be stacked at right place and in right order.
Proper stacking is a clean sign of a wall – managed operation greatly aids the next sequence of erection as well as
prevents clutters and impend other activities

ADVANTAGES OF MIVAN FORMWORK:

The MIVAN formwork is specifically designed to allow rapid construction.

1) Total system forms the complete concrete structure.
2) Custom designed to suit project requirements.
3) Unsurpassed construction speed.
4) High quality finish.
5) Cost effective.
6) Panels can be reused up to 250 times.
7) Erected using unskilled labor.
 DISADVANTAGE OF MIVAN FORMWORK:

1) Because of small sizes finishing lines are seen on the concrete surfaces.
2) Concealed services become difficult due to small thickness of components.
3) It requires uniform planning as well as uniform elevations to be cost effective.
4) Modifications are not possible as all members are caste in RCC.
5) Large volume of work is necessary to be cost effective i.e. at least 200 repetitions of t The forms should
be possible at work.
6) The formwork requires number of spacer, wall ties etc. which are placed @ 2 feet c/c; these create problems
such as seepage, leakages during monsoon.
7) Due to box-type construction shrinkage cracks are likely to appear.
8) Heat of Hydration is high due to shear walls.
Bentonite is of a great commercial importance possessing innate
bleaching properties like fuller’s earth, hence, it is also known
as bleaching clay. Containing more than 85% clay mineral,
montmorillonite, it is considered to be high plastic clay.

BENTONITE APPLIED ON SKIN WALL

Allowable Load(kg/m2):Yield Stress of Material=3400kg/cm2

1) Greater Durability: - The Deck Steel base has superior corrosion protection with guaranteed
minimum yield strength depending on the specification used.
2) Unbeatable strength: - when the steel and concrete composite slabs are constructed, they are lighter
and stronger than most conventional slabs. Steel Decking provides flexible reinforcement, combined
with the compressive strength of the concrete, for an all round stronger slab. The steel decking profiles
are designed to inhibit any longitudinal slip between the steel and concrete in the slab itself, and any
transverse movement between the slab and the supporting beams.
3) Easy on-site handling:- Steel decking is transported to site in pre-cut lengths, and in pre-packaged
bundles. These bundles can be easily craned into specific work areas, and the individual sheets quickly
lay by hand.
4) Speedy, safe construction: - One advantage of metal deck steel flooring is its speedy erection.

DECKSHEET ON SITE DECKSHEET USED IN SLAB WITH

CONCRETE

DECKSHEET ON CEILING WITH DECKSHEET WITH STEEL MESH

PERLINS
 LABOUR IN NUMBER
None tower area - 46
Tower area - 80 - 85

HELMET GRADES

• White - for site managers, competent

operatives and vehicle Marshalls. WORKERS ON SITE
• Black - for site supervisors.
• Orange - for slingers and signalers.
• Blue - for all other site visitors.

WORKING HOURS
• per week specified : 6.0
• Hours per week specified : 48

ELECTRICITY SUPPLY ON SITE ELECTRICITY SUPPLY ON SITE THROUGH

TRANSFORMERS
• The power supply shall be supplied by Noida Power Corporation Limited (NPCL). The maximum load for the
project will be approx. 3779 kW and will be supplied by 2 no’s of transformers of capacity 2,000 kVA each.
• All external lighting shall be BEE star rated. All internal lighting shall be BEE star rated and solar lit, at least to
an extent of 25%.
• All common spaces including street lights (where there is no use of light for reading purposes), shall be of “LED”
• There is provision of 4 nos. of DG sets of total 4,500 kVA (1 * 1,000 kVA + 2 * 1,000 kVA + 1 * 500 kVA) capacity
for power back up in the project.
• The DG sets will be equipped with acoustic enclosure to minimize noise generation and adequate stack height
for proper dispersion.
 DRAINAGE ON SITE
The natural drain system should be maintained for ensuring unrestricted flow of water. No
construction shall be allowed to obstruct the natural drainage through the site, on wetland and water
bodies. Check dams, bio-swales, landscape, and other sustainable urban drainage systems (SUDS)
are allowed for maintaining the drainage pattern and to harvest rain water. Buildings shall be
designed to follow the natural topography as much as possible. Minimum cutting and filling should
be done.

BORING WATER
USED ON SITE

DG SET USED ON SITE DRAINAGE ON SITE DRAINAGE LINE ON SITE

Water requirement, Conservation, rain water Harvesting, and
Ground Water Recharge
• fresh water requirement from Municipal supply Water Supply shall not exceed 97 KLD.
• Installation of dual pipe plumbing for supplying fresh water for drinking, cooking and bathing etc and other for
supply of recycled water for flushing, landscape irrigation, car washing, thermal cooling, conditioning etc. shall
be done.
• This report shall specify the total annual water availability with the organization (local body), the quantity of
water already committed to other development projects, the quantity of water committed for this project and
the balance water available for distribution. This should be specified separately for ground water and surface
water sources. Separation of grey and black water should be done by the use of dual plumbing system. In case of
single stack system separate recirculation lines for flushing by giving dual plumbing system be done.
• Water demand during construction should be reduced by use of pre-mixed concrete, curing agents and other
best practices referred.
• Approval of the CGWA require before any dewatering for basements.