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POWER POINT
PRESENTATION
ON
Manufacturing processes
Subject-Basic mechanical Engg.2nd sem.
Presented By
Hukam chand nagar
Assistant professor Deptt. Of mechanical
Engg.
JECRC Jaipur
Definition
Pattern
Pattern : The replica of casting
• Pattern Allowances
• Shrinkage Allowance
• Draft Allowance
• Machining Allowance
• Rapping & Tapping Allowance
• Distortion allowance
• Pattern Materials
• Wood : Teak, Deodar, Pine, Mahogany Wall nut etc.
• Metals & Alloys : CI, Steel, Aluminum, Brass etc.
• Plasters : Plaster of Paris
• Plastics : Epoxy resin.
• Expendable materials: Wax, Mercury etc.
Moulding
Moulding: Making the cavity
• Sand Mix
• Sand
• Clay
• Additives
• Water
• Desired properties of Moulding sand
• Refractoriness
• Permeability
• Adhesiveness & Cohesiveness
• Strength (GCS,GSS,DCS,DSS,Hot strength)
• Plasticity
• Collapsibility
• Bench Life
Core : For a cavity in casting
• Sand Mix
• Sand
• Binder: Core oil, Dextrin etc.
• Preparation
• Preparation using core boxes
• Backing – 200-240 0C for 1-3 hrs.
Core
Gating System
Melting & Pouring
• Melting furnaces
• Cupola
• Arc furnace
• Induction furnace
• Metal is tapped in ladles
• Poured in the mould
Shell Moulding
Centrifugal Casting
• Gas Welding
• Arc Welding
• Resistance Welding
• Thermo-chemical Welding
• Radiant energy welding
• Solid state welding process
Gas Welding
• Oxy-Hydrogen Welding
• Air-Acetylene Welding
• Oxy-Acetylene Welding
Oxy Acetylene Welding Setup
Types of flames
Arc Welding Processes
• Carbon Arc Welding (CAW)
• Shielded Metal Arc Welding (SMAW)
• Submerged Arc Welding (SAW)
• Tungsten Inert Gas Welding (TIG)
• Metal Inert Gas Welding (MIG)
• Plasma Arc Welding (PAW)
• Electro Slag Welding (ESW)
Arc
• Contains electrons and ions
• Electron emission is thermionic.
• K.E of is converted to heat.
• 66.6% heat at anode and 33% at
cathode.
• Work piece is heated more in DCSP
• Electrode consumption is more in
DCRP.
Carbon Arc Welding
• First invented arc welding
• Graphite electrodes are used
• No weld pool protection
• Almost obsolete .
Shielded Metal Arc Welding
Coating ingredients
• Arc Stabilizers • Binding Agents
• Titania TiO2 • Sodium Silicate
• Gas-Forming Materials • Asbestos
• Wood Pulp • Starch
• Limestone CaCO3 • Sugar
• Alloying and Deoxidizing Elements
• Slag-Forming Materials
• Si, Al
• Alumina Al2O3
• TiO2
• SiO2
• Fe3O4
• Slipping Agents to Aid Extrusion
• Clay
• Talc
• Glycerin
Tungsten Inert Gas Welding
Metal Inert Gas Welding
Weld Defects
Metal Forming
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