PERIODICAL INSPECTION

Objective
PLTU

Team Works

Criteria

Kartono
STEAM TURBINE

Recommended
Periodical Inspection
( In Preparation Phase )
PLTU Tanjung Jati – B, Net : 2 x 660 MW
 The Efficient Maintenance

Has a Great Influence on

the Reliability and
a Long Trouble – Free Life
For Steam Turbine which is exposed to
High Rotating Speed,
High Temperature & High Pressure
 Overhaul Maintenance

This Recommendation is
Related to the General References
Applicable to
Periodical Disassembly
Check to be Performed During Recess of
a Power Plant
 Interval of Inspection
 Initial Overhaul
* One Year after Commissioning
 Routine Maintenance :
* Once on every 2 or 3 years
 Partial Inspection ( Steam Valve )
* Once a year or year and a half
 Periodical Inspection Schedule
 Class C : Simple Inspection
* Duration Year : 2nd, 4th, 6th
 Class B : Semi – Complete Inspection
* Duration Year : 3rd , 7th
 Class A : Complete Inspection
* Duration Year : 1st , 5th
Schedule : A , C , B , C , A , C , B , C , A
Class C : Simple Inspection

Not Open Upper Casing

Overhaul Steam Valves Only
Class B : Semi-Complete Insp

Open Upper Casing Only

Remain Rotor in Lower Casing
Class A : Complete Inspection
( Overhaul )
Open Upper Casing
Remove Rotor
Remove Lower Nozzle Diaphragm
 Preparation for Inspection
(1)
Review of the Preceding PI Record
( By : Engineering Department )

Procedures to be prepared :
 Disassembly
 Cleaning and Chemical Cleaning
 Dimension Checking
 Repairing & Testing
 Reassembly
 Preparation for Inspection
(2)
Understanding of Abnormal State
During Operation
( By : Engineering Department )

Abnormal State ( Reliability ) to be Recorded :

 Steam Turbine System
 Steam Turbine Sub-System
 Steam Turbine Mechanical Component
 Steam Turbine Supervisory Instrument System
 Steam Turbine Main Valve
 Preparation for Inspection
(3)
Confirmation of Specifically Scheme or
Structural Modification Proposed
( By : Engineering Department )

Modification Status to be Decided :

 Urgent or Alert
 Mandatory Modification
 Recommended
 Information Only
 Warning
 Preparation for Inspection
(4)
Preparation of Tools Required for
Nondestructive Testing & Dimensional Insp
( By : PPC Department )

Tools & Testing Equipment to be Prepared :

 General Tools
 Special Tools
 Die Check & Penetrant Test
 X – Ray
 Restoration Facility for Testing
 Preparation for Inspection
(5)
Preparation of Tools & Devices for
Disassembly & Assembly
( By : PPC Department )

Tools & Testing Equipment to be Prepared :

 General Tools
 Special Tools
 Jig
 Lifting & Crane Facility
 Restoration Facility
 Preparation for Inspection
(6)
Preparation & Check of Spare Part for
Reassembly
( By : Engineering & Finance Department )

Spare Part Forecasting to be Prepared :

 Time Change Interval (TCI) Component
 Time Between Overhaul (TBO) Component
 On Condition (OC) Component
 Consumable Standard & Local Part
 Budgeting
 Procurement & Exchange Program
 Preparation for Inspection
(7)
Detail Investigation of Works Schedule for
Disassembly & Reassembly
( By : Engineering & PPC Department )

Works Schedule to be Prepared :

 Overall Schedule
 Disassembly Schedule
 Cleaning & Dimension Check Schedule
 Nondestructive Testing Schedule
 Reassembly & Testing Schedule
 Preparation for Inspection
(8)
Preparation of Layout Scheme for
Storing Disassembled Parts
( By : PPC Department )

Works Schedule to be Prepared :

 Overall Main Component
 Overall Sub-Component
 Cleaning Area
 Dimension Check Area
 X – Rays Area
HP Rotor & Bearing Unit
Gland Steam Assembly
 Alignment Shaft

Toshiba Representative
Instrument Calibration
Bearing Assembly
 Technician
Supervisor

Inspector
Organizer - PPC
Bearing Cleaning by Technician
Dimension
Tool
Storing of Disassembled Parts
 Periodical Inspection
Transformer
 1. Weekly
* 1 to 2 weeks & In Operation Condition
 2. Periodical Inspection
* As per Table 1 & In Stop Operation Condition
 3. Fine Inspection
* As per Table 2
 4. Special Inspection
* When abnormally is found (Inspection / Operation)
 Periodical Inspection
GIS 525kV
 1. Routine Inspection
* Patrolling Inspection & In Operation Condition
 2. Ordinary Inspection
 3. Detailed Inspection A
 4. Detailed Inspection B
* Major Overhaul
 5. Temporary Inspection
* Major Overhaul
 Periodical Inspection
Air Compressor for GIS 525 kV
 1. Periodic Maintenance
* Weekly
 2. Routine Maintenance
* Every Year
* Every 500 Running Hour
 3. Overhaul Maintenance
* Every 2 Years or
* Every 1,000 Running Hour