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Books:
Refrigeration & Air-Conditioning by Wilbert F. Stoecker / Jerold W. Jones
PRINCIPLES of REFRIGERATION by ROY J. DOSSAT.
Temperature
2 3
T1=T4 4
1
Temperature
= T2 (SB - SA)
Heat rejected during Isothermal Compression T1=T4 4
1
(4-1) = T1 (SB – SA)
SB
Work Done = Heat supplied – Heat rejected
SA
Entropy
𝑻𝟏
𝜼=𝟏−
𝑻𝟐 Efficiency increases as T2 is increased and T1 is decreased
⇒ Heat should be taken in, at as high temperature as possible and rejected at as low a temperature as possible
Heat to high
temperature source
3 2
3 2
Temperature
Net Work
4 1
Compressor
Work Turbine
Entropy
4 1
Cool Liquid 1-2: Adiabatic compression
Heat from low 2-3: Isothermal heat rejection
temperature sink 3-4: Adiabatic expansion
4-1: Isothermal addition of heat or
isothermal expansion
Mechanical Engineering Dept. HITEC 4
Vapor Compression Refrigeration Cycle
Temperature
Net Work
Carnot Cycle:
o A standard of comparison, 4 1
o A convenient guide to the temperatures that should
be maintained to achieve maximum effectiveness
Entropy
Temperature
usually wasted
Net Work
Entropy
Area underline 2-3 represents the Heat Rejected from the cycle 3 2
Temperature
Net Work
4 1
Work done = (T2 – T1) (S1 – S4) = Area of rectangle
Refrigeration
𝑻𝟏 ሺ𝑺𝟏 − 𝑺𝟒ሻ 𝑻𝟏
𝑪𝑶𝑷 = =
ሺ𝑻𝟐 − 𝑻𝟏ሻሺ𝑺𝟏 − 𝑺𝟒ሻ ሺ𝑻𝟐 − 𝑻𝟏ሻ Entropy (S)
KJ / Kg.K
Temperature
utilized to achieve a given refrigeration effect. Net Work
Temperature Limitations
Temperature Limitations
S
To decrease ΔT to zero, either U or A would have to be
infinite
Infinite values of U and A would also require an infinite cost
Performance Factor T
3 2
𝑻𝟐 ሺ𝑺𝟏 − 𝑺𝟒ሻ 𝑻𝟐 𝑯𝒆𝒂𝒕 𝒓𝒆𝒋𝒆𝒄𝒕𝒆𝒅
= = = Net
ሺ𝑻𝟐 − 𝑻𝟏 ሻሺ𝑺𝟏 − 𝑺𝟒 ሻ ሺ𝑻𝟐 − 𝑻𝟏 ሻ 𝑵𝒆𝒕 𝒘𝒐𝒓𝒌 Work
4 Heat
1
Rejected
Example
Carnot refrigeration cycle absorbs heat at 270 K and rejects heat at 300 K.
Solution:
Te = 273 - 5 = 268 K; Tc = 273 + 26 = 299 K; COP = 8.4.
The COP of the refrigerating unit will be maximum when it is working on reverse Carnot
cycle.
Therefore
Max Possible COP = Te = 268 = 8.64
Tc – T e 299 – 268
Since the COP claimed by the inventor is less than the maximum possible COP, hence the
claim of the inventor is correct.
SEC D 20 FEB
If gas such as air is used as the refrigerant, cycle would differ from the familiar rectangle of
the Carnot cycle.
Process 2-3 and 4-1 are constant pressure cooling and heating processes, respectively. x
2
Cycle differs from the Carnot cycle by the addition of areas
T
3 Atmosphere
x and y
Effect of area x is to increase the work required, which
decreases the COP
Cold Room
1
Effect of area y is to increase the work required and in 4 y
addition reduce the amount of refrigeration
S
Both these effects of areas x and y reduce the COP
Cold Room
With a reciprocating compressor, the wet compressor is not 4 1
Saturated
suitable Vapor
Saturated
Liquid
o liquid refrigerant may be trapped in the head of the cylinder by
the rising piston and may damage the compression valves and S
the cylinder itself
o Another possible danger of wet compression is that the droplets of liquid may wash the
lubricating oil from the valve of the cylinder thus increasing wear
2
If the refrigerant entering the compressor is saturated vapor as T Super Heated
point 1, the compression from point 1-2 is called Dry 3
Horn
Compression
Carnot cycle demands that the expansion 3-4 takes place Isentropically and that the resulting work
be used to help drive the compressor
o Difficulties
such as lubrication intrude when a fluid of two
phases drives the engine 1
4
1- Evaporator
to produce a heat transfer surface through which 8
heat can pass from the refrigerant space into the
vaporizing refrigerant
7
2- Suction Line
1
carries the low pressure vapor from the
evaporator to the suction inlet of the compressor 2 4
5
3- Compressor
6
To draw refrigerant vapor from the evaporator and then it 3
rises its temperature and pressure to such a point so
that it may be easily condensed with normally available
condensing media
5- Condenser 7
1
To provide a heat transfer surface through which
heat passes from the hot refrigerant vapor to the
condensing medium, which is either air or water 2 4
5
6
3
7- Liquid Line 7
carries the liquid refrigerant from the receiver tank to the 1
refrigerant flow control valve
Introduction to PH-Charts
The properties of the refrigerants can be listed in tables or they can be shown on a graph
Most useful and commonly used in refrigeration work is called the Pressure Enthalpy (P-h) or Mollier
Diagram
Once the state point has been located on the chart, other
properties of the refrigerant for that state can be
Saturated
determined directly from the chart Vapor Curve
Introduction to PH-Charts
Property Lines on the Pressure – Enthalpy Diagram
Saturated Liquid
Curve
Iso-Entropy Line
Iso-Pressure
Line
Iso-Specific
Iso-Thermal
Volume Line
Line
Iso-Quality Line
P
(kPa) Condensation
3 2
Expansion
Expansion Compressor
Valve
4 Evaporation
4 1
Evaporator
1
h, kJ/kg
With the help of ph-diagram, significant quantities of the Vapor Compression Cycle can be determined:
o Refrigeration effect
Work of Compression
Expansion
Knowledge of the work of compression is important
→ this term may be one of the largest operating costs
of the system Evaporation
4
1
Heat Rejection
h, kJ/kg
Expansion
because performing this process is the ultimate
purpose of the entire system
Evaporation
COP 4 1
𝒉𝟏 −𝒉𝟒
𝑪𝑶𝑷=
𝒉𝟐 −𝒉𝟏
h, kJ/kg
Volume Flow Rate is rough indication of the physical size of the compressor
→ Greater the value of the term, greater must be the displacement of the
compressor in m3/sec
Volume flow rate per kW is usually expressed in cubic meter per second per kW
(m3/sec.kW).
Example
Heat Exchangers
3 Condenser 2
1
Compressor
Heat
Exchanger
P Sub Cooling
4
5 4 3 Condensation
Evaporator 2
6
Expansion
Heat exchanger sub cools the liquid from the Evaporation
condenser with suction vapor coming from the
5 5/ 6 1
evaporator
Super Heating
h3 - h4= h1 – h6 h
Heat Exchangers
System using the heat exchanger may seem to have obvious advantages because of the increased
refrigeration effect
Expansion
Compression is pushed further out into the super heat
region, where work of compression in KJ/kg is greater
than, it is closed to the saturated vapor line
Evaporation
5 5/ 6 1
Heat Exchanger is justified, where the vapor entering the
Super Heating
compressor must be super heated to ensure that no
liquid enters the compressor h
Heat Exchanger subcools the liquid from the condenser to prevent bubbles of
vapor from impeding the flow of refrigerant through the expansion valve
Mechanical Engineering Dept. HITEC 35
Vapor Compression cycle
2
3
o in the superheating of the vapor leaving the Pressure Drop Super Heating
evaporator
h
Example
In the vapor compression cycle, Refrigerant R22 is compressed isentropically from saturated vapor at 0
C to a condenser pressure corresponding to 35 oC.
o
Determine
a) Work of compression in Kj/kg
b) Refrigerating effect
c) Refrigerant temperature at outlet of compressor
S1=sg1
Mechanical Engineering Dept. HITEC 39
Mechanical Engineering Dept. HITEC 40
Total Marks= 10
Assignment 1 Passing Marks= 05
Instructions:-
1. Due date:- Your next one hour class
2. Submission policy:- All assignments are to submitted by CR on respective due date before start of class.
Assignments submitted after due date will yield no credit points.
Expansion Devices
The purpose of the Expansion Device is Twofold:
o to maintain a pressure differential between the high P
and low pressure sides of the system in order to (kPa)
3 Condensation
permit the refrigerant to vaporize under the desired 2
low pressure in the evaporator while at the same time
Expansion
condensing at a high pressure in the condenser
o to meter the liquid refrigerant from the liquid line into Evaporation
4
the evaporator at a rate commensurate with the rate at 1
which vaporization of the liquid is occurring in the
latter unit
h, kJ/kg
Expansion Devices
Thermostatic Expansion Valve (TEV)
Most versatile and most commonly used expansion valve in
refrigeration systems
It maintains a constant degree of superheat at the exit of
evaporator
It does not allow the liquid refrigerant to enter the
compressor
Expansion Devices
Thermostatic Expansion Valve (TEV) – contd --
A Feeler Bulb that is attached to the evaporator exit tube
so that it senses the temperature at the exit of evaporator
Feeler Bulb and the narrow tube contain some fluid that
is called Power Fluid
Expansion Devices
Thermostatic Expansion Valve (TEV) – contd --
Expansion Devices
Thermostatic Expansion Valve (TEV) – contd --
Difference of the two forces F p and Fe is exerted on top of the needle stand
There is an adjustment spring below the needle stand that
exerts an upward spring force Fs on the needle stand
In steady state there will be a force balance on the needle stand
⇒ (F p– Fe) α ∆Ts OR
Fs α ∆Ts
Expansion Devices
Thermostatic Expansion Valve (TEV) – contd --
Example
⇒ Degree of Superheat = ∆T s = Ts – Te = 5 oC
Mechanical Engineering Dept. HITEC 47
Vapor Compression Refrigeration Cycle
Expansion Devices
Thermostatic Expansion Valve (TEV) – contd --
As more of the evaporator surface becomes effective, the rate of vaporization increases and
the Pe rises until equilibrium is established with the Ps
valve will close off tightly when the Compressor Cycles Off
and remain closed until the compressor cycles on again Ps
Application