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CONTENTS
Tribology Tribotechnology Tribotechnik Lubrication and Wear Types of synthetic lubricants Synthetic oils of esteric type Vegetable oils Lubricants
To keep the friction between sliding partners low To prevent wear To remove the heat of friction and wear particles from the load-carrying zone To prevent penetration of foreign matter into lubrication clearance The viscosity has a very important influence
2.
3.
4.
Which will be the source of raw materials for lubricants when the resources of petroleum will decrease?
Are vegetable oils and synthetic oils of esteric type a source of raw materials for lubricants?
SYNTHETIC BASESTOCK
POLYOLEFINS (PAO) ALKYL AROMATICS SILICONES PERFLUORCARBONS PHOSPHOR AND BOR DERIVATIVES SILICATE ESTERS ESTER OF DIBASIC ACIDS NEOPENTHYL AND POLYESTERS POLYALKYLENE GLYCOLS OTHER CLASSES OF COMPOUNDS
PAO
Alkyl aromatics
moderate
Diesters
Neopentyl polyesters
very good
Silicones
Fluorocarbons
moderate
Viscosity temperature characteristics Low temperature behavior Oxidation stability Volatility Additive solubility Lubricating propr. Thermal stability Fire resistance Costs
good
excellent
excellent
poor
good
good
good
good
good
moderate good
very good excellent very good very good good moderate medium
poor medium
BIODEGRADABILITY OF OILS
Mineral oils White mineral oils Various polyethers Polyethylenglycol Synthetic esters Vegetable oils
T.E. KIOVSKY and T.MURR&M.MOELTZ, Biodegradable Hydraulic Fluids and Related Lubricants, SAE TEHNICAL PAPER SERIES, 942287, Washington, Nov. 7-9, 1994
BIODEGRADABILITY TESTS
Name CEC L-33-A-94 MITI Sturm Bio-ecotest OECD Screening Parameter measured
Disappearance of substrate Oxygen uptake Production of CO2 Productoin of biomass Disappearance of substrate
APPLICATIONS OF SYNTHETIC OILS ACCORDING TO U.S. SPECIF. Synthetic oil type U.S. government Application
specification
Lubricating oil for aircraft turbine engine Lubricating oil for turboprop and turbojet engine Semi-liquid lubricating oil for automatic weapons Fire-resistant hydraulic fluids
Ester oil blend Neopentyl glycol esters Dicarboxilic acid esters oils Phosphoric acid esters Silicones
Hydraulic fluids for aircraft Semi-fluid low-friction lubricants for automatic weapons Anticorrosion oil for gas turbine engine Aircraft grease Mixtures dicarboxilic acids esters Dicarboxilic acid esters Synthetic hydrocarbons of esters
Synthesis of crude oil Manufacture of basestock Additivation stage Testing in laboratory and on equipments
CRUDE ESTER
purification
BASESTOCK OIL
additivation
LUBRICANT OIL
Additivated: - antioxidant - antiwear - anticorrosive - antifoam
ANTIOXIDANT PROPERTIES
Advantages:
low volatility high flash points low pour points high biodegradability (over 90%) medium viscosity indices high thermal-oxidative stability
Disadvantages:
2. Basestocks preparation
Heavy metals removal Acidity decrease (until max. 0.05 mg KOH/g) Content of water (max. 0.05 ppm) Oil decolouration Filtration on natural soils or active alumina
R.Nutiu, M. Farcas, I. Tincu, I. Gros, Patent RO, 94240/1987 R.Nutiu, R. Bunea, I. Gros, M. Farcas, Patent RO, 94676/1986
MANUFACTURE of ESTERS
Production of esters is based on the following reaction: ACID + ALCOHOL Possible catalysts include: sulfuric acid p-toluensulfonic acid tetraalchil titanate anhydrous sodium sulfate phosphorous oxides stannous octanoate ESTERS + WATER
MANUFACTURE of ESTERS
The tightly controlled properties of the ester:
residual unreacted acid hydroxyl number (degree of esterification) residual unreacted alcohol cross-contamination of other esters made on plant residual catalyst residual neutralizing agents
SEBACIC, AZELAIC and ADIPIC ACIDS with OXOALCOHOLS (C8-C10) NEOPENTYL-GLYCOLS with monocarboxylic acids
B. POLYOLS ESTERS of
PENTAERYTHRITOL TRIMETHYLOL PROPANE, with: - straight or branched-chain monocarboxylic acids C5-C12 - oleic acid and iso-C18 acid
Esters of branched-chain primary alcohols (usually oxo-alcohols) with straight-chain dicarboxylic acids (azelaic, adipic, sebacic, phtalic)
2.
R-CO-O-(CH2-CH2)n-O-CO-R
R branched chain
( )
4. R CO O CH2 C CH2 O CO R
R'
R branched chain
CO ( CH2 n CO O CH2 R )
carboxylic acid primary alcohol
R
polyalkylene glycol
R
polyalkylene monocarboxylic glycol acid
Table 2. Physico-chemical characteristics of some diesters Kinematic viscosity Ester Viscosity Flash
(mm /s),
2
index
- 54 C
37,8C
98,9C
point C
Pour point C
Diisooctyl sebacate (DIOS) 11.89 Diisodecil sebacate (DIDS) 18.67 100 Neutral 200 Neutral
-
14000 -
% Distillate
DOA
DOS
DIDS
BASESTOCK US-B1
BASESTOCK US-B2
BASESTOCK US-B3
Characteristics
Content of water, ppm max. 600 Flash point, oC min. 204 Pour point, oC max. -60 Ash, % max. 0.1 Kinematic viscosity: - at 100oC, cSt min. 3,2 - at -40oC, cSt max. 2000 - at -54oC, cSt max. 11000 Modification of kinematic viscosity, at -54oC, after 3 h, % max. 6.0 Thermo-oxidation and corrosion stability at 175oC, 72 h, weight index: Al, Mg, Ag, mg/cm2 max. 0.2 Wear scar diameter at 4b.m. (20 daN/100 min.), mm max. 0.40
R.Nutiu, M. Farcas, V. Pintilie, M. Maties, Patent RO, 100992/1990 R.Nutiu, M. Farcas, Maria Szegedy, Patent RO, 107988/1991
Table 4. The main physico-chemical characteristics for some esters of polyols Kinematic Polyol Fatty acid Viscosity Pour point Flash point viscosity index C C 2
(mm /s), 98,9C di-2-EH di-izo-C8 di-n-C7 neopentylglycol di-n-C9 di-izo-C9 tri-n-C6 tri-n-C7 tri-neo-C7 trimethylol propanetri-n-C8 tri-2-EH tri-izo-C9 PE terta-n-C5 tetra-neo-C5 tetra-n-C6 tetra-neo-C6 tetra n-C7 TMP NPG 2,20 2,43 1,92 2,62 3,07 3,06 3,63 4,76 4,03 4,38 4,78 3,72 P.t.125 4,23 4,78 5,49 6,17 37,8C 8,57 9,22 5,95 9,12 14,00 12,50 16,80 35,04 18,34 26,53 23,17 17,20 127C 21,20 23,74 28,61 46,28 88 91 116 140 78 114 135 138 68 143 114 138 139 -69 -54 -62 -35 -60 -59 -57 -40 -59 -43 -51 -62 solid -57 solid -40 -4 197 196 204 220 200 232 248 245 260 232 271 242 246 277 277
pentaerythrite
Fig. 4 Variation of viscosity indices with the number and the nature of carbon atoms in the carboxylic acid chain
VEGETABLE oils
H2C O CO HC O CO R R'
R, R, R saturates and unsaturates radicals
H2C O CO R''
Chemical structure
Table 5. The content in fatty acids of some vegetable oils VEGETABLE OIL CONTENT IN FATTY ACIDS (%)
C14:0 miristic acid Soybean oil Sunflower oil Rapeseed oil Corn oil Cotton oil Olive oil High oleic soybean oil High oleic sunflower oil High oleic rapeseed oil
1,0 0,5 -
J.W. Walsh, Determ. of triglyceride composition of veg. oil using HPLC and evaporative light scattering detection, Annual meeting and Food Expo, Anaheim, California, 2002
Le3
Le2Ol
Le2Pa
LeOl2
Le2St + LeOlPa
Ol3
LeOlSt + Ol2Pa
35 30 25 20 15 10 5 0
Veidelevskii 1 super elite Konditerskii 2 super elite Prokhorovskii 3 elite Pochin
Krasotka
Krasnoe 6 solnyshko
The composition of triglycerides (%) of some species of sunflower oils from Russian, determinated by HPLC with refractmetric detector V. I. Deineka, L. A. Deineka, N. G. Gabruk, G. M. Fofanov, L. A. Manokhina, N. A. Sidel'nikova,
Analysis of Vegetable Oils by High-Performance Liquid Chromatography, Journal of Analytical Chemistry, 58(12), 1160-1164 (2003)
= 4 , 1 2 4 ,p2m p 8
= 2 , 0 0 2 , 0m = 5 , 2 7 5 , 3m pp 6 pp 6
CHARACTERISTICS OF VEGETABLE OILS high biodegradability (over 95%) [2] Advantages [1]: low toxicity
high flash points low volatility high viscosity indices reduced environmental pollution compatibility with additives low production cost large possibilities of production
Disadvantages:
1. T.E. Kiovsky, T. Murr, M. Voeltz, Biodegradable hydraulic fluids and related lubricants SAE Technical Paper, Series 942287, 1994, p. 1210 2. J.W. Walsh, Determination of triglyceride composition of vegetable oil using HPLC and evaporative light scattering detection, Annual meeting and Food Expo, Session 30 G, Anaheim, California, 2002
SFO
0.917 34.12 8.36 235 -27 300 114-119
SO
0.922 32.50 7.85 226 -22 305 107-137 1a 0.98
RO
0.920 35.01 8.53 235 -22 315 94-112 1a 1.2
DOA
0.917 7.85 2.37 124 -70 212 1a 1.08
DOS
0.915 10.11 2.98 161 -65 225 1a 1.0
Test method
ASTM D1298 ASTM D 445 ASTM D2270 ASTM D97 ASTM D92 IP - 84 ASTM D 130 ASTM D 4172
Copper strip corrosion test, 3h,1a 1000C Four ball wear test, 40 daN, 1h,1.0 mm
Sicative oils I.I. = 140-180, Semisicative oils I.I. = 100-140, Unsicative oils - I.I. <100 (drying) (semi-drying) (non-drying)
synthetic oils:
The oil mixtures contain 25, 50 and 75% vegetable oils respectively.
VI
210
40o C 100o C ( mm2 / s) 7,85 12,00 17,01 24,91 32,5 2,37 3,43 4,48 6,20 7,85
IV
40 C
o
90 60 30 0 100
100oC
100
75
50
25
% SO 0 % DOA
TABLE 7
0,9290
Refractive index (20o C) Color in iodine scale Volatility, 120oC (%) Flash point (oC) Pour point (oC) Copper strip test, 3h, 100oC
VI
SO-DOS (%)
Viscosity index, (VI)
40o C
100o C
IV
35 30 25 20 15 10 5 0 0 25 50 75
( mm2 / s) 10,11 13,88 18,28 25,02 32,5 2,98 3,86 4,95 6,35 7,85 161,6 187,3 218,6 223,9 226,7
40oC
150 120 90
100 C
o
60 30 0 100
100
75
50
25
% SO % DOS
TABLE 8
Refractive index (20o C) Color in iodine scale Volatility, 120oC (%) Flash point (oC) Pour point (oC) Copper strip test, 3h, 100oC
SFO-DOA (%)
Viscosity index, VI
40o C 100o C ( mm2 / s) 7,85 12,51 17,71 25,85 34,12 2,37 3,60 4,63 6,45 8,36
VI
IV
Kinematic Viscosity
(mm2/s)
% SFO % DOA
TABLE 9
0,9290
Refractive index (20o C) Color in iodine scale Volatility, 120oC (%) Flash point (oC) Pour point (oC) Copper strip test, 3h, 100oC
240 IV 210
SFO-DOS (%)
Viscosity index, VI
40o C 100o C ( mm2 / s) 10,11 14,22 18,93 26,41 34,12 2,98 3,95 5,06 6,70 8,36
VI
% SFO % DOS
TABLE 10
0,9150
Refractive index (20o C) Color in iodine scale Volatility, 120oC (%) Flash point (oC) Pour point (oC) Copper strip test, 3h, 100oC
RO-DOA (%)
Viscosity index, VI
40o C 100o C ( mm2 / s) 7,85 13,50 18,05 26,22 35,01 2,37 3,75 4,78 6,61 8,53
VI
30 25 20 15 10 5 0 0 100 25 75 50 50 75 25
40 C
% RO % DOA
TABLE 11
0,9290
Refractive index (20o C) Color in iodine scale Volatility, 120oC (%) Flash point (oC) Pour point (oC) Copper strip test, 3h, 100oC
RO-DOS (%)
Viscosity index, VI
40o C 100o C ( mm2 / s) 10,11 14,60 19,05 26,58 35,01 2,98 4,05 5,10 6,81 8,53
VI
30 25 20 15 10 5 0 0 100 25 75 50 50 75 25
% RO % DOS
TABLE 12
0,9150
Refractive index (20o C) Color in iodine scale Volatility, 120oC (%) Flash point (oC) Pour point (oC) Copper strip test, 3h, 100oC
Differential Scanning Calorimetry (DSC) Thermo Gravimetry (TG) Netzsch apparatus, nitrogen atmosphere, heating rate 5 K/min.
Fig. 20 TG i DTG curves for 50% SFO + 50% DOA (in N2 atm.)
Fig. 21 TG i DTG curves for 50% SFO + 50% DOS (in N2 atm.)
0 .3 0 .1 -0 .1 -0 .3 -0 .5 -0 .7 -0 .9 -1 .1 -1 .3 -1 .5
50 100 150 200 250 300 350 400 450 500
Te m pe ra turaC) (
DTG (mg/min)
Masa (mg)
Conclusions
vegetable oils are an inexhaustible source of raw materials for lubricants, the mixtures of vegetable and synthetic oils of diesteric type offer a large interval of kinematics viscosity, the viscosity indices of mixtures with over 25 % vegetable oils are higher than 176, and at over 50%, are higher than 192. the pour points of mixtures are lower than -33oC, the flash points of mixtures are over 212oC, the thermal stability of vegetable oils is better than of diesters, the mixtures of vegetable and synthetic oils of diesteric type are physical homogeneous mixtures, sicative characteristic of vegetable oils is diminished.