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Presentation on
EXISTING
PROPOSAL spachari@gmail.com
WHAT IS
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IN ASSEMBLY
EXISTING
PROPOSAL
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WHY NEW ?
High Retaining Capacity Due To More Area of Contact Takes short time to engage and disengage the side retaining pin No Chance Of Missing Parts Less fatigue to operator
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COMPARISION OF PARTS
S.NO 1. 2. 3. 4. DESCRIPTION COST Rs /PIECE MATERIAL THK WEIGHT (gms) 15 FE410S 4 20 OLDNEW 1 FE410S 3.15 20
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Product Details
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3D DIE DESIGN
CONSIDERATIONS:USED CATIA V5 FOR DESIGN PROGRESSIVE TOOL BY 2 STATIONS STD DIE SET WHICH IS IN SCRAP COST AND CONSTRUCTION OF DIE
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Strip Layouts
3
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FEED DIRECTION
PO
Final Stop
P
First Stop
PREFERRED BECAUSE:MORE STRIP UTILIZATION 75% (LESS SCRAP%) SIMPLE DIE CONSTRUCTION
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3D DIE DESIGN
LOWER ASSEBMLY
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3D DIE DESIGN
UPPER ASSEMBLY
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3D DIE DESIGN
DIE ASSEMBLY
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COST JUSTIFICATION
By Running for 2 hrs; we can get 24 Parts, which take ~4 years to consume
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HIGHLIGHTS
As cutting force is <10ton we can use our 150 ton tryout press for production due to less schedule on that press. we can get directly 3.15mm Thk sheet Approximately 30 Parts Per Min. Reuse of Scrapped Die set is Possible
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Thank U
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