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Presentation on

RETAINER FOR SIDE RETAINING PIN BY Sivapapachari.CH


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RETAINER FOR SIDE RETAINING PIN

EXISTING

PROPOSAL spachari@gmail.com

WHAT IS

RETAINER FOR SIDE RETAINING PIN ??

SIDE RETAINING PIN

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IN ASSEMBLY

EXISTING

PROPOSAL
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WHY NEW ?

High Retaining Capacity Due To More Area of Contact Takes short time to engage and disengage the side retaining pin No Chance Of Missing Parts Less fatigue to operator

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COMPARISION OF PARTS
S.NO 1. 2. 3. 4. DESCRIPTION COST Rs /PIECE MATERIAL THK WEIGHT (gms) 15 FE410S 4 20 OLDNEW 1 FE410S 3.15 20

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Product Details

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3D DIE DESIGN

CONSIDERATIONS:USED CATIA V5 FOR DESIGN PROGRESSIVE TOOL BY 2 STATIONS STD DIE SET WHICH IS IN SCRAP COST AND CONSTRUCTION OF DIE

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Strip Layouts

3
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STRIP LAYOUT JUSTIFICATION

FEED DIRECTION

PO
Final Stop

P
First Stop

2nd STATION 1st STATION


Second Stop

PREFERRED BECAUSE:MORE STRIP UTILIZATION 75% (LESS SCRAP%) SIMPLE DIE CONSTRUCTION
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3D DIE DESIGN

LOWER ASSEBMLY

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3D DIE DESIGN

UPPER ASSEMBLY
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3D DIE DESIGN

DIE ASSEMBLY

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COST JUSTIFICATION ESTIMATION:TOTAL DIE COST (MATERIAL COST, MACHINING


COST,LABOUR COST,TRY OUT COST and OH 10%)

INHOUSE: 49,150/OFF LOAD: 10,294/Cost Calculated by Off Load Basis


OLD PART :- Rs 15/- per Part (As Per SAP data) NEW PART:- Rs 1 /- per Part
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COST JUSTIFICATION

B.E.P: FOR 700 EX PARTS COST


(Break Even Point)

We Can Get The New Die

Consumption of The Part per Month : 50 Nos

By Running for 2 hrs; we can get 24 Parts, which take ~4 years to consume
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HIGHLIGHTS
As cutting force is <10ton we can use our 150 ton tryout press for production due to less schedule on that press. we can get directly 3.15mm Thk sheet Approximately 30 Parts Per Min. Reuse of Scrapped Die set is Possible
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Thank U

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