Documente Academic
Documente Profesional
Documente Cultură
Abhishek Kumar
Introduction:
Nov05: RFQ for 1 reactor(paint resins,6000 gallons capacity, stainless steel, agitator). RFQ for 2 reactor(for Central and one for Western Plant).
Jan06 : Bids received and orders were placed. Jan07 : 3 more units were ordered. Issues before Mr. Steele : 1. Reactors on order were costing more than the amounts for which the original awards has been made due to subsequent engg. changes in the specification. 2. All six awards had been made to one vendor.
Reactor Design
Raw materials are cooked in the reactors at temp
500F in various cycles spanning up to eight hours in length. Reactors have inner and outer steel shells between which hot oil is forced to heat the chemical mixture and water to cool it. One Resin line : 4 reactors ($65,000 to $80,000) Other Equipment (Valves, piping, etc.) : $6 million. Conventional Reactor : smooth stainless steel outer shell : 3/8 to 5/4 inches in thickness. Dimpled Construction : outer shell :1/8 inch in thickness. 3rd concept : Half-pipe Coil instead of an outer jacket.
Used in Europe and South America for 15 years.
Problem Recognition
To make a capital investment in
New units of Equipments New Production Line Entire new plant.
Number of reactors required Reliability Productivity Durability Price Technical Specifications Prepare project budgets Contract for services of Consulting Engineer Allowances for cost escalation
Supplier Search
Past Record of the suppliers
Internal References
External References(Outside sources of
information)
Proposal Selection
Type of reactor to be used
Supplier Selection
Supplier Reputation
Price
Product Reliability Service Reliability Supplier Flexibility
Performance Review
Cost of Maintenance
performance
Engineers, Consultants)
Ease of operation Modernization of Plant Reliability
Improvement in productivity
Contd
Board of Directors
Increase in Revenue and profits Increase in market share in terms of productivity
Suppliers
Increase in customer base Repeat business
THANKS !!