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Welcome to IMEA Team
At LPS from
rd 3
July 2008
Vision 2010
MISSION
Be a globally competitive organization providing the best fastening solutions.
VISION 2010
Make LPS a Most Sought After Brand.
Achieve US $110 Million in Sales. Become a Deming Organization Expand Manufacturing to 2 more locations
Customer Obsession
Continuous Improvement
Our Products
COMPONENTS
Piston Pins Shafts Ball Pins Ball Rods Plunger Sockets Spine Shafts
Manufacturing Capabilities
Diameter Range: M3 to M30 by Cold Forging. Above M30 by Hot Forging.
Grade: JIS, ANSI, BIS, IS, DIN, ISO. Length: 6 mm to 300 mm by Cold Forging. Above 300 mm by Hot Forging.
Manufacturing Capabilities
Variety of Finishes: Dacro Coating, Zn Plating with Chrome Passivation (Black, Green, White, Bleach Yellow & Yellow)
Description of Symbol
The hexagon is a symbol of precision. When interpreted as a nut, it symbolized craftsmanship and unending productivity, the workers and the people related to LPS are represented by the view of a Hexagon nut. In the symbol, the circle represents the co -process, understanding Dedicating towards the workers work or duties in a quality circle, LPS is the name itself (LAKSHMI PRECION SCREW) in self explanatory or explaining the keenness every worker or employee to produce a precise product.
How the Process For The Bolt Making Initialize By The Company
The customer gives a description or drawing to the company as his requirement He Gave description about that product which he wants. This description firstly goes to the engineering department. They make a drawing for that product in AutoCAD 14 or in solid works. In that drawing engineer first equate the volume of the product to the area of the wire. It gives the length from which they make the given product, then from these length of wire he make calculation for the dimension of head it goes to the that engineer which make its process sheet and what type of raw material is used in making that product. Then it goes for approval that all things and process for that product is right or not.
How the Process For The Bolt Making Initialize By The Company
Then it goes to the production planning and control department. Where they decide that this product goes to various machines for production and in in what time interval this Product will goes to another machine for next step. After that this description goes to the Production department. Then this description and design goes to the supervisor of the tool room. They make dies and punch for that product as in the description and drawing given by the supervisor. Then dies, punches are made on different machines. Like lathe, drilling, wire cut, drilling machines etc. then these dies and punches and ready and goes in the tool store room for checking. These checkings are done in pore gauge, hole gauge etc.then the die and punch for checking goes to projector profile machine which check the under collar radius in the die and head angle given in the punch and die. .
Heat Treatment
Heat treatment is an important operation in the manufacturing process of machine parts and tools. It may be defined as an operation of heating and cooling of metals in the solid state to induce certain desired properties into them. Heat treatment can alter the properties of steal by changing the size and shape of the grains of which it is composed, or by changing its micro constituents. It is generally employed for the following purposes: Advantages: To improve machinability To change or refine grain size To relieve the stresses of the metal induced during cold or hot working. To improve magnetic and electrical properties. To increase resistance to wear, heat and corrosion.
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Annealing
It is one of the widely used operations in heat treatment of iron and steel and is defined as the softening process in which iron base alloys are heated above the transformation range in the furnace itself. Alternatively, the steel may be transferred to another furnace at about 6500c, and held there until the austenite has transferred into pearlite (final cooling can be done in still air). The success of annealing depends upon controlling the formation of Austenite, and the subsequent transformation of the austenite at high sub critical temp. Various types of any annealing treatments are:
Hardening
According to A.S.M.T. it is defined as the heat-treatening process in which steel is heated to 200c above the transformation range, soaking at this temp. for a considerable period to ensure through penetration of the temp. inside the components, followed by continuous cooling to room temp. by quenching in water , oil or brine solution. The rate of cooling is controlled by quenching medium. These solutions are: Solution of salt or caustic soda, high flash point/clean water from grease of soap, blast by dry air.
Tempering
According to A.S.M.T. it is defined as the reheat process, reheating being carried out under subcritical temp. Such a reheating permitting the trapped martensite and relieve the internal stresses. Toughness and ductility are improved at the expense of hardness and strength. It is an operation used to modify the properties of steel hardened by quenching for the purpose of steel hardened by quenching for the purpose of increasing its usefulness.
This process is used to produce a high surface hardness for wear resistance supported by a tough shock resisting core. It is the process of carburisation such that saturating the surface layer of steal with carbon to about 0.9% or some other process by which case is hardened and core remains soft. The carburised steel is then heated and quenched, so that only the surface layer will respond, and the core remaining soft and tough since,its carbon content is low.
Project on Simulation
Objective: To calculate stresses acting on the tools (die and punch) while cold forging so to prevent tools from failure and to ensure a longer life for a given forging sequence.
Given: Forging sequence for given bolt, simulation software (Nagsim 2d), drafting software (AutoCAD).
Project on Simulation
Simulation: It implies an approach in which a virtual (computational or on computer) but similar to existing system is designed to predict the actual application parameters. Medium can be a computer or a prototype. Here the step by step simulation in Nagsim gives the prevailing stress values at different points of the tool which would be applicable as if the tool were actually operated on the forging machine. Thus without any actual operation on the machine we can have an insight of the stresses acting on the tools and can design the tools to withstand those stresses with a longer life.
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Similarly the final stage simulation is performed, thereby giving the final bolt shape.
Now the stress values acting on the tools in different stages are checked by reading the results. The results in the form of animation are recorded by the software and can easily be obtained by clicking the result button and selecting the stage.
Result Of Simulation
The results are shown in the form of animated figures with different colors. A sided scale defining stresses corresponding to different colors is referred to find the point of maximum stress. In this way the maximum prevailing stresses in each of the three stages are recorded. Now the recorded value is compared with the yield strength of the material and taking a factor of safety greater than 1.3 in to consideration, we can decide whether the tool is capable of withstanding the acting stresses or not. If not than an alternate solution is found such that changing the material of tool or increasing the diameter of cut-off.
Result Of Simulation
1st Station
Result Of Simulation
2nd Station
Result Of Simulation
3rd Station
Thank you