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Presented by R.K. Paul Senior General Manager- Marketing (Motor) M:+91 9810 622 768 Email: ravinder.paul@bharatbijlee.com
Date and Place of Presentation in Arial Italic 11 pt
Note : Number of sectors already purchasing high efficiency motor and reaping the fruits of low electricity bills and also conserving energy
Regulatory Interventions
The Government of India has identified the importance of energy conservation in light of the huge gap between the demand & supply of power. The Government of India had constituted the Bureau of Energy Efficiency (BEE) as the authority responsible for the implementation of the Act. The EC Act identifies energy intensive industries and establishments as Designated Consumers (DCs) who are required to Appoint or designate an Energy Manager (EM) in their plant. Get energy audit conducted by an accredited Energy Auditor (EA) Implement techno-economically viable recommendations for energy conservation Comply with fixed norms of specific energy consumption Submit reports on the measures taken in a specified format. BEE is implementing a labeling program, in preparation to introduction of Minimum Energy Performance Standards (MEPS) for appliances and equipment.
70% of all electrical energy consumed in India is used for driving electric motors. 55% of which is consumed by industrial motors
IS: 12615
Specifies two Efficiency Levels eff 2 (Imp. Eff.) eff 1 (High Eff.)
Both Eff1 and Eff2 are higher than nominal values specified in IS8789:1996
IS 8789
71.0% 76.0% 83.0% 85.5% 87.0% 88.5% Not specified
110 kW
160 kW
Not specified
Not specified
94.4%
95.0%
95.2%
95.8%
Efficiency
Design
Increased Copper Section Longer Core Length Low Loss Magnetic Material Stamping Special Stator/ Rotor Stamping Design
Reduced S t a r t i n g
Efficiency improvement to eff1 by use of Low Loss Stamping & increased Fe and Cu
11 kW 1500 rpm eff 2 eff1 Low Loss + increased Stamping Cu & Fe
Iron losses Friction & Windage 400 W 120 W 330 W 120 W 250 W 120 W
Rs.
In one year, a motor consumes energy equivalent to 10 to 20 times its purchase price. Many consumers in India especially OEMs purchase cheap motors having low efficiency values.
Assumptions:
Efficiency Eff2 : 89.0% Energy cost: Rs 5 per kWh Working: 8000 hrs pa
Efficiency is almost same from 60% to 100% load in a well designed EE motor
50%
75%
100%
Energy savings increase at partial loads due to Flat efficiency vs Load Characteristic
0.338
0.338
Rs 4056
0.50
Rs 4000
Eff2
Purchase Price of 11kW/4P motor Rs Efficiency Energy consumption p.a. for 8000 Hrs @ Rs 4 per kWH 17509 89.0% 3,95,504
Eff1
20135 91.5% 3,84,700
Energy Saving Rs
Additional purchase price Rs
10804
2626
Pay Back Period of eff1 motor is 2.9 months for a 15% price increase over eff2 motor
Eff 1 motors can also be offered against customer requirement with a lead time of 8 to 10 weeks.
The use of high efficiency motors helps to reduce the power consumption. (Example in next slide)
The following table will provide insights on energy savings on usage of energy efficient (eff-1) motors against (eff-2), or any other standard motor.
The ratings in the table correspond to the requirement of a modern building project, whose enquiry has come up with Bharat Bijlee
Rating
Efficiency
Qty of
PayBack Period
Pole 4 4 4 4 4 4 4 4 4
eff2 78 80 82 85 86 87 88 89 90.2
Motors 1 1 1 1 1 1 1 1 1
Rs. 1969.9 2205.9 2732.6 3253.6 5001.9 6300.8 5838.8 6753.9 7214.6
Eff-2 3755 4108 5427 6944 9570 11176 17317 17891 22232
Eff-1 4319 4721 6243 7990 11008 12857 20048 20573 25568
Months 3.44 3.34 3.58 3.86 3.45 3.20 5.61 4.77 5.55
30
40 100
4
4 4
22
30 75
91.8
92 94
92.8
93.2 94.7
1
1 1
5164.9
8397.1 11795.4
33416
45077 123421
36756
49586 129594
3340
4509 6172
7.76
6.44 6.28
83.0%
88.4% 0.809 kW 16180 8.9 Months
86.9%
91.0% 0.570 kW 11406 15.4 Months
Replace old eff 2 motor with eff1 motor & get Payback in 15 months Replace old IS8789 motor with eff2 motor & get payback in 9 months
Manufacturer Name
3 ph. Induction motor
Type MH16M4734 Fr 160M
Manufacturer Name
3 ph. Induction motor
Type MA16M433 M/c. No
Fr 160M
MADE IN INDIA
Hz 50
MADE IN INDIA
Hz 50
Insl Cl F
Insl. Cl F Duty S1
M/c. No
.
A 19.7 rpm 1460 EFF-1
Volts 415
kW/HP 11/15
Inrush current
Energy-efficient motors feature low electrical resistance and thus exhibit higher inrush currents than standard models. The inrush current duration is too short to trip thermal protection devices
To Add..
Energy savings are more at partial loads because Energy Efficient motors have a Flat Efficiency Vs. Load Characteristic Payback period of eff2 motor over IS-8789 motor is approx 1500 working hrs. Payback period of eff1 motor over eff2 motor is approx 2500 working
hrs.
To reduce operating cost Increased Profits To reduce harmful greenhouse gas emissions
For intermittent duty applications EE motors are not the best choice
One needs to decouple the load in order to measure no load losses. Variable voltage supply required in order to maintain rated voltage.
We recommend measurement of kWh using a energy meter and compare two motors. Measurement of current is not a reliable indicator. Current is not directly proportional to input power because power factor varies with load and voltage.
Finance Help Are there any financing or leasing schemes for EE Motors? Yes, IREDA and other financial companies such as ICICI, IDBI etc. have schemes that can help you to acquire EE motors. (courtesy web site of COPPER international copper Promotion council India)
Bharat Bijlee manufactures Energy Efficient motors conforming to eff1 or eff2 of IS 12615 Bharat Bijlees Standard Ex stock Motors conform to eff2 of IS 12615
Energy savings are more at partial loads because Energy Efficient motors have a Flat Efficiency Vs. Load Characteristic
Payback period of eff2 motor over IS-8789 motor is approx 1500 working hrs.
Payback period of eff1 motor over eff2 motor is approx 2500 working hrs.