AEI602

DEPARTMENT OF TECHNICAL EDUCATION
ANDHRA PRADESH
Name : K . Sambaiah
Designation : H.A.E.I.E.S
Branch : Applied Elect.&Instru. Engg.
Institute : GMRP, KARIMNAGAR.
Year/semester : VI Semester
Subject : Industrial Electronics, PLC and SCADA
Subject code : AEI-602
Topic : PLC Programming
Duration : 100 min.
Sub topic :PLC Applications To Simple Process Control
Teaching aids : ppts, Diagrams
AEI602.64 to 65 1
Objectives
On Completion of this topic you will be able to

know
• PLC Applications to simple process control
AEI602.64 to 65 2
Traffic Light Controlling
• Traffic light controlling a four way intersection is used
below to demonstrate how the sequencer output
command is used in a program.
• Shown below is the ladder logic used for the control and
how the SQO command is setup
AEI602.64 to 65 3
Traffic Light Controlling…
• In this example the control of the traffic light will be done
using the SQO command.
• The Sequencer files will have the four states that the
traffic light will go through.
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• TON timers will be used to initiate the stepping of the

sequencer file. The two timers will be set for 10 seconds
and 3 seconds.
• Once the light goes through an entire cycle the process

will be reset and the SQO command will start back at
step 1.
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AEI602.64 to 65 6
Ladder Logic
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• The sequencer files were then set for the four steps of
the light cycle as shown above.
• The first sequencer file contains the outputs for the red
light on the north south street and green light on the east
west street.
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• The second file has the outputs set the north south street
to red and the east west to yellow.
• The third file sets the north south street to green and the
east west to red.
• And the fourth file sets the north south street to yellow
and the east west street to red.
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AEI602.64 to 65 10
• Shown above is the mask in the Binary file B10:5. This
will allow the proper data to pass and block the
unnecessary data.
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• The output diagram above shows an example of what

would be happening in step one of the sequencer output
command when true.
• The sequencer transfers the file B10:1 to the output

register O:2.0.
• The red light for the North South direction is connected

to O:2/0 and the green light for the East West direction is
connected to O:2/6.
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The example of a palletized conveyor
system
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Palletized Conveyor System…
• A schematic of the conveyor system is shown above.
• The conveyor system is set up so that there are sixteen

different pallets being transported on the conveyor.
• Each pallet is identified by a two bit code set by magnets

on the pallets.
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• The conveyor transports the pallets to the process
stations.
• The 0010 and 0011 pallets do not need to go through
the first process so they can be directed around the first
process station.
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• This will be accomplished using the sequencer compare
command.
• When the magnetic code reader identifies one of the
two pallets, the pallet is sent across the transfer
conveyor.
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Ladder Logic
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• The JMP command along with the LBL commands keep

the program cycling through the SQC command until one
of the two pallets are found.
• The IIM command places the number of the pallet

approaching the crossover point into the I:1.0 file or input
word.
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• When one the pallets code matches the number in the
sequencer file (B10:1)
• Then the output O:2/1 is enabled which sends the pallet
across the transfer conveyor.
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• Each time one of the two pallets are read the FD bit is
activated for one scan of the program.
• The jump command keeps the program cycling through
the SQC command until the one of the pallets is found.
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• When the FD bit is false jump command continues this
cycle.
• When the FD bit is true the program is allowed to pass
out the cycle for one program scan.
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• On the next scan the FD bit is reset and program cycles
through the SQC command until the other pallet is found.
• When both of the pallets have been found the DN bit is
made true and allows the program to pass out of the
jump cycle and continue on through the program.
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• The program then resets on the next scan and both

pallets are again checked for.
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Summary
We have discussed
• Applications to simple process control
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QUIZ
1. In traffic control system, TON timers will be

used to initiate the stepping of the
• sequencer file
• Timer file
• Counter file
• None
Ans: a
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Frequently Asked Questions
1. Write Ladder Logic for a simple Traffic control system?
AEI602.64 to 65 26

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DEPARTMENT OF TECHNICAL EDUCATION

On Completion of this topic you will be able to

• PLC Applications to simple process control

• Traffic light controlling a four way intersection is used

below to demonstrate how the sequencer output

command is used in a program.

how the SQO command is setup

• In this example the control of the traffic light will be done

using the SQO command.

traffic light will go through.

• TON timers will be used to initiate the stepping of the

• Once the light goes through an entire cycle the process

the light cycle as shown above.

• Shown above is the mask in the Binary file B10:5. This

will allow the proper data to pass and block the

• The output diagram above shows an example of what

• The sequencer transfers the file B10:1 to the output

• The red light for the North South direction is connected

• A schematic of the conveyor system is shown above.

• The conveyor system is set up so that there are sixteen

• Each pallet is identified by a two bit code set by magnets

• The conveyor transports the pallets to the process

• The 0010 and 0011 pallets do not need to go through

the first process so they can be directed around the first

• This will be accomplished using the sequencer compare

• When the magnetic code reader identifies one of the

two pallets, the pallet is sent across the transfer

• The JMP command along with the LBL commands keep

• The IIM command places the number of the pallet

• When one the pallets code matches the number in the

sequencer file (B10:1)

• Then the output O:2/1 is enabled which sends the pallet

across the transfer conveyor.

activated for one scan of the program.

• The jump command keeps the program cycling through

the SQC command until the one of the pallets is found.

• When the FD bit is false jump command continues this

• When the FD bit is true the program is allowed to pass

out the cycle for one program scan.

• On the next scan the FD bit is reset and program cycles

through the SQC command until the other pallet is found.

• When both of the pallets have been found the DN bit is

made true and allows the program to pass out of the

jump cycle and continue on through the program.

• The program then resets on the next scan and both

• Applications to simple process control

1. In traffic control system, TON timers will be

1. Write Ladder Logic for a simple Traffic control system?

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