Documente Academic
Documente Profesional
Documente Cultură
,ETC) By
Gurumurthy.B.R brgmurthyfad@yahoo.com/gurumurthy.15701@lpu.co.in
Technical Textiles
Definition
are textile materials manufactured mainly for their technical performance and functional properties.
Technical Textiles
Other terms used
Industrial Textiles Functional Textiles Performance Textiles Engineering Textiles Invisible Textiles High-tech Textiles
Technical Textiles
Kitchen Floor Mops, Tea Bags, Coffee Filters. Clothes Collar / Cuff Interlinings, Shoulder Pads, Waddings in Jackets. Shoe Lining, Insoles, Toe Stiffners, Synthetic Uppers. Car Carpets, Roof-liners, Seat belts, Tyres, Airbags.
Civil Engineering Geotextiles in Roads, Railway Tracks, Soil Erosion, Slope Stabilisation, Flyovers, Pond/Canal lining, Landfills.
Furnishing Carpets, Vertical Blinds, Wall Coverings. Factory Dust Collection Filter Bags, Liquid Filtration, Clean Air Filters of AC systems, Battery separators. Hospital Masks, Gowns, Caps, Bandage. Hygiene Baby Diaper, Sanitary Napkin, Wet Tissues, Incontinence Diaper. Bed Blanket, Quilts, Mattresses, Bed sheets, Pillows.
3
Surgical Gloves , Bandage cloth , Wool Cotton Obsorvant & Coir Mattresses. BUILDTEX: - Cotton canvas tarpaulins , HDPE tarpaulins, Mats Door & Matting Coir. HOMETEX:- Mosquito Net. CLOTHTEX:- Shoes Canvas, Jungle Boots, P.C.Suiting ,shirting, Terry Towel, Blankets etc. PACKTEX:- HDP Bags, B-twill Bags. SPORTEX:- Tents, Sleeping Bags. INDUTEX:- Ropes. PROTEX:- High visibility Cloths, Mosquito Net fire retardant. MOBILTEX:- Helmets, Webbing, Tyre & Tubes.
World Scenario
Technical Textiles
17 43
Textle consumption 78%
World Scenario
Technical Textiles
World Scenario
Technical Textiles
Glass 15%
Polyolifin 25%
7% Po ly a mi de
* - Others include specialised fibres & yarns / high performance fibres /yarn.
10
World Scenario
Technical Textiles
Fabric 67%
11
World Scenario
Technical Textiles
World Scenario
Technical Textiles
SASMIRA
WHAT IS AGROTEXTILE
Special textiles that are manufactured for agricultural applications These textile structures are used as controlling environment for plants/animals in applications like
Used in Protected Cultivation For Indian Agriculturists for improved Productivity & Quality Of Produce and lower Cost Of Production
SASMIRA
SASMIRA
SASMIRA
KNITTED NETS
SHADING BIRD PROTECTION WIND SHIELDS
ANTI-HAIL
HARVESTING FISHING MILCHING PACKAGING SUPPORT NETS
NONWOVEN FABRICS
MULCHMAT CATTLE SHED UNDERLAY PROTECTIVE CLOTHING
WOVEN FABRICS
PACKING SACKS SUNCREENS PROTECTIVE CLOTHING
PLASTIC SHEETS
GROUND COVERS GREENHOUSE FILMS
SASMIRA
knitted, 2 3 cm mesh size, 40 80 g/sq.m. Woven structures of lighter weight are also used
Shading net
Polypropylene monofilament / Polyethylene Tape yarns, Warp
knitted, mesh size as per the required shading %, 40 80 g/sq.m. Woven structures of lighter weight are also used
Windshield fabrics
Polypropylene monofilament / Polyethylene Tape yarns, Warp
knitted, mesh size as per the required wind blocking %, 40 90 g/sq.m. Woven structures of lighter weight are also used
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yarns, Warp knitted, Strips of nets with large opening, 30 -40 g/sq.m
Harvesting nets
Polypropylene monofilament / Polyethylene Tape
yarns, Warp knitted, Flat nets of square or triangular construction, of mesh size 8 12 mm, 40 90 g/sq.m. Woven structures of lighter weight are also used
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Packing Material
Polyethylene Tape yarn, Warp knitted, 50 60
g/sq.m
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OEKOTECH
& VARIOUS PRODUCTS
To
PROTECT ENVIRONMENT
MOT,GOI Workshop, 18.9.08
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OEKOTECH
Oekotech is an important areas of technical textiles. Used for environmental protection and waste disposal. Its use is based on environmental damages for: Building demolition Power plant ash Sewage treatment sludge Incinerated waste ash Municipal waste Untreated hospital waste Hazardous waste Radioactive waste
SASMIRA
Introduction From ancient times the textile materials were used for medical applications in India viz. surgical sponge, linen, silk sutures, strips, catgut, etc.
Latest technological developments has enabled extensive use of technical textiles in healthcare industry today.
Usage category
Sutures (biodegradable and non biodegradable) soft tissue implants Artificial tendon (meshes) Artificial ligament Artificial cartilage, Orthopedic implants artificial joint Cardiovascular implants vascular grafts Heart valves
On the Patient bio-contact for minutes to hours Simple bandages Light support bandages Compression bandages Orthopedic bandages Surgical Gauze Cotton Slings Diapers Eye Pads Drapers Sanitary products Patient Hospital Uniform Adhesive tapes
In the Patient (Intra-corporal applications) On the Patient Near the Patient For the Patient
Usage category
Sutures (biodegradable and non biodegradable) soft tissue implants Artificial tendon (meshes) Artificial ligament Artificial cartilage, Orthopedic implants artificial joint Cardiovascular implants vascular grafts Heart valves
On the Patient bio-contact for minutes to hours Simple bandages Light support bandages Compression bandages Orthopedic bandages Surgical Gauze Cotton Slings Diapers Eye Pads Drapers Sanitary products Patient Hospital Uniform Adhesive tapes
Bed sheet Pillow cover Other linen items viz. Blanket, Hand Towels etc. Heating Pad
Areas of usage
A range of natural fibers and biodegradable polymers with non-biodegradable synthetic polymers are being utilised for developing new products in medical textiles. Since the medical textile applications are directly related to the life of human being, these are required to undergo stringent testing and hygienic criteria.
This led to innovative use of variety of fibers and lot of developments taking place in this field.
Item
Weight in g/m2
Other
Bandage Cloth
57 tolerance of 5% 30 tolerance of 5%
Foreign Matter Not more than 2% Foreign Matter Not more than 1% Avg. sinking time not more than 10 secs.
35 tolerance of 5%
Conclusion
MARINE TEXTILES
MOBILTECH
AUTOMOBILES
RAILS
AEROSPACE
MARINE
THEME
FIBRES USED FABRICS & COMPOSITES
REQUIREMENTS
TESTS REQUIRED
CONCLUSION
FIBRES USED
COTTON
ARAMID
MOD.ACRYLIC
GLASS
NYLON
PBO,PBI
WOOL
ACRYLIC
POLYPROPYLENE
POLYESTER
CARBON
HPPE
KNITTED
CIRCULAR WARP KNIT TRICOT DOUBLE NEEDLE BAR KNIT
FABRICS USED
COATED & LAMINTED
FOAM FABRIC TRIM FABRIC COMPOSITES
USING FIBRES LIKE CARBON,GLASS,ARAMID,BOR ON,CERAMIC WITH RESIN FRP CAN MADE
CHARACTERISTICS OF FIBRES
Resistance to sunlight and UV degradation Abrasion resistance Reduced flammability Soil resistance and easy cleanability Resistant to microbes and other bacteria Hard, strong with high tear as well tensile strength Softer handle and touch
APPLICATIONS
Sails Inflatable craft Hovercraft skirts Furnishing fabrics Oil booms Nets and Ropes Functional applications
Life rafts buoyancy tubes, canopies, minesweepers, sonar domes, corrosive-cargo carriers, Life jackets, personal flotation devices.
SAILS
Definition
A Textile material extended on rigging to catch wind and propel a boat.
Requirements:
light weight, dimensional stability Puncture resistance, high tear
strength high seam strength Low porosity to wind, low water absorbency Good resistance to microbes
UV degradation and smoothness
Cont
Natural fibres are replaced by polyester and
nylon materials.
Polyester film laminated on nylon and
polyester fabrics.
Recent trends are using carbon, ultra high
stability.
INFLATABLE CRAFT
470dtex.
Heavier yarns, like 940 d/tex used
used.
FURNISHING FABRICS
water
wool carpets are generally Zirpro treated titanium
/zirconium salt)
Durable Anti-static properties are needed conductive
HOVERCRAFT SKIRTS
Nylon fabric is coated with
dtex/3/3.
This is highly twisted to impart fatigue
resistance.
Though aramid fibres are stronger but
due to poor fatigue resistance not used in on terrain such as marshes this application.
OIL BOOMS
and ocean.
woven nylon or polyester as a base fabric(175gsm)coated with Hypalon,
impact energies.
Nylon ropes, followed by polyester ropes are popular
olden days.
Second generation of synthetic fibers-aramid, high-
modulus polyethylene, Vectran & PBOone-tenth its weight when compare to steel.
The low weight and high strength of HPPE fibres to
produce heavy-duty ropes. Its normally Float on water, are flexible and have a low elongation.
FUNCTIONAL APPLICATIONS
life rafts, buoyancy tubes, canopies and life
jackets, and personal flotation devices, minesweepers, sonar domes and in corrosivecargo carriers.
Life jackets made by woven polyamide coated
adhesion, breaking and tear strength both in the warp & weft direction, flexing & waterproofness.
OTHER PRODUCTS
POPULAR BRANDS
TEST METHODS
Property British standards Other related standards ASTM D 3389-94(rotary) Abrasion resistance BS 3424-24:1990 (1996) Methods 27A and 27B BS 5690 (Martindale) Tear strength BS 3424:1982 (1996) Methods 7A, 7B, 7C BSEN 29865(Bundesmann) BS 5066:1974 1993 (WIRA) BS 1932 for yarns and threads BS 3424 Pt 5 for coated fabrics
ASTM D 1424(Elmendorf)
Water resistance rain tests Tensile strength breaking and elongation Dimensional stability Fogging
AATCC 35-1AATCC 42 (impact)994 ASTM D 751 for coated fabrics / ASTM D 1578-93 yarns by Skein method SAE J883 Jan 94 cold water SAE J315A SAE J1756:1994
BS AU 168:1978
Standard
BSEN 12628:1999
Comments
UL 1123
BSEN
UL 1180
Upholstery
BS 5790 (PVC)
Tarpaulins
BS 3408:1992 (1995)
Marine
IMO Regulations e.g. IMO Resolution A471 (XII) for fire resistance
MARKET STATUS
Rubber coated fabrics including those coated with natural rubber neoprene,silicone, rubber or butyl rubber will post the fastest gains in 2012. Through 2010 polyester will remain the most commonly used coated fabric because of its low cost and versatility.
CONCLUSION
Geo-Textiles
Reinforcement
MSE
Geo Drains
Geo Separations
to
many
Drainage
Containment
Wovens
5. Thermally Bonded
Non-wovens
6. Needle punched Nonwovens
Subgrade
One, lateral restraint through interfacial friction between geotextile and soil/aggregate.
Two, forcing the potential bearing surface failure plane to develop at alternate higher shear strength surface. And three, membrane type of support of the wheel loads.
To reinforce embankments To aid in construction of steep slopes As basal reinforcement over soft soils To bridge over cracked or jointed rock To create more stable side slopes due to high frictional resistance
Installation of PVD
Scheme-1
Scheme-2
1.25
1.50
4.00
4.00
80
120
10.21
10.11
Emerging Issues
R&D Needs of the Indian Geotechnical Industry The Need to Encourage the Domestic Synthetic Manufacturing Industry
Nano technology
Nanotechnology
is already making todays products:
Lighter Stronger Faster Smaller
More Durable
Biotechnology
Transportation
NANOTECHNOLOGY
Key Terms
Nonotechnology Nanometer Nanotube Atom Atomic Level System Atomic Structure Fluence (Laser) Defects
Dislocation Molecule Molecular Dynamics Computational Materials Science Newtons Laws of Motion
Material Sciences
Atomic level Simulations: Molecular
Emphasis of Research
Atomic level Simulations: Molecular
Section of Material
mi a Fi
Applications of Nanotechnology
Current Applications
burn and wound dressings, water filtration
devices, paints, cosmetics, coatings, lubricants, textiles, memory/storage devices medical diagnostics, displays, sensors, drug delivery, composite materials, solid state lighting, bio-materials, nano arrays, more powerful computers, protective armor, chembio suits, and chem-bio sensors
Thank you