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LG MULTI V Plus system Vs Digital scroll system

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Digital scroll System

Principle

Digital scroll compressor is the constant compressor and refrigerant bypass type. It means that even on the partial load, Compressor rotates continuously with fixed RPM and refrigerant just goes back to suction pipe without compression. COP is too low. However Inverter compressor controls the RPM of motor on the partial load.

Loading

Compression

Refrigerant Discharge

Cycle

Fixed rotation (60hz or 50Hz)

Unloading

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Compression

Refrigerant By-pass

Cycle

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Digital scroll System


Working principle of PWM (Pulse Width Modulation)

Working

PWM Valve

By PWM valves on/off, loading and unloading is controlled.


[ Weak point ]
Reliability of solenoid valve Low energy efficiency in partial load Noise

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Digital scroll System

Working

The cycle of Loading / Unloading as shown below repeats according to operation rate. Efficiency is very low on the partial load because of invalid working.
- 100% operation : Loading 20s & Unloading 0s - 90% operation : Loading 18s & Unloading 2s - 50% operation : Loading 10s & Unloading 10s Cycle time : 20s

90% Operation

50% Operation

20S

20S

20S

20S

20S

20S

18S 2S

18S 2S

18S 2S time

10S 10S

10S 10S

10S 10S time

Loading : ( 18 sec / 20 sec ) Unloading : ( 2 sec / 20 sec )

Loading : ( 10 sec / 20 sec ) Unloading : ( 10 sec / 20 sec ) 50% Loss Low efficiency

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Digital scroll System

Working

Unloading means that when engine cycles 2000 RPM, and then suddenly the clutch pedal is released. It is like idling of an engine. You can hear the high level idling noise. In case of digital scroll compressor, high frequency noise occurs during unloading time.
PWM VALVE off Compression PWM VALVE on Unloading Loading PWM VALVE on

Cycle time = 20s

idling of an engine

Output of power of Engine

idling of an engine

RPM high frequency Noise

RPM

RPM high frequency Noise

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Digital scroll System


Reliability of Solenoid valve

Issues

Owing to the often on/off of solenoid valve, the reliability can be decreased by time. Solenoid valve is a mechanical part. It can be damaged by abrasion or clogging. Operation of s/valve Reliability of Valve
Decreasing Reliability by so many on/off times

S/Valve
Off Loading
Reliability

Reliability

On/Off times

On

Unloading

* S/valve must be on/off 1 time in 20 sec except full operation * During 12hr/day for 2 year operation,
s/valve repeats on/off almost 1.6 million times.

* the durability of general valve is 1~2 millions.

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Digital scroll System


Reliability of compressor

Issues

Scroll compressor is a high precision assembly. As repeating on/off of s/valve, upper fixed scroll would repeat as well. As a result, reliability and capability will decrease due to abrasion of equipment.
Fixed Scroll Up and Down

Gap

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Basic Comparison
System control method

Control

In order to control the cycle of Loading & Unloading, every 2seconds increases until 20 seconds. Total is 11 steps. After all, not linear control, step control.

100%

Loading : 20 sec Loading : 16 sec

Capacity

Loading : 12 sec Loading : sec

Step control

Loading : 4sec Loading : 0 sec

20%
High
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Load

Low

Linear control (Inverter Comp.)

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Basic Comparison
Part Load operation method

Control

Usually CAC is not operated under full load condition. Operating method under partial load of bypass type scroll compressor - 90% operation : Loading 18s & Unloading 2s Its not the direct control - 50% operation : Loading 10s & Unloading 10s of motor RPM. - 30% operation : Loading 6s & Unloading 14s Cycle time : 20s

LGDC Scroll (Inverter) Efficiency

Operation Range

Bypass type Scroll

20

40

60

80

100

120

140

160

180

Capacity (100%)

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