PRODUCT ANALYSIS DEVELOPMENT

PARTY PARTY WEAR WEAR FROCK FROCK

Presented By:

Shivangi Srivastava

INTRODUCTION INTRODUCION FABRIC

OBJECTIVES
o identify and analyse fabric,, trims and its properties, sources and price o Control the quality of garment by using correct and effective information on Patterns and construction

TRIMS
MEASUREMENT SPEC SHEET FLOW PROCESS CHART

T T

DEVELOPMENT
CMT

WORK METHODOLOGY
INTRODUCTION INTRODUCION FABRIC

Step 1: Purchase of garments (2 in number) Step 2: Testing of all fabrics used in the
garment

TRIMS
MEASUREMENT SPEC SHEET FLOW PROCESS CHART

Step 3: Analysis of fabrics and trims

Step 4: Sourcing of similar fabrics and trims
as per the testing results obtained

DEVELOPMENT
CMT

Step 5: Testing of the purchased fabrics and

trims

WORK METHODOLOGY
Step 6: Analysis of deviation between the
INTRODUCTION INTRODUCION FABRIC

fabrics of the sample garment and the sourced fabric, on the basis of the test results of the same

TRIMS
MEASUREMENT SPEC SHEET FLOW PROCESS CHART

Step 7: Preparation of measurement chart Step 8: Development of flow process chart Step 9: Pattern Development

DEVELOPMENT
CMT

WORK METHODOLOGY
Step 10: Prototype Development (test fit in
INTRODUCTION INTRODUCION FABRIC

muslin fabric)

Step 11: Alterations made in the developed

patterns

TRIMS
MEASUREMENT SPEC SHEET FLOW PROCESS CHART

Step 12: Cutting of the fabrics as per the

altered pattern

DEVELOPMENT
CMT

Step 13: Garment Development Step 14: Comparison of CMT (Cut Make
Trim) for tailor-made and mass manufactured

STYLE DESCRIPTION
INTRODUCTION INTRODUCION FABRIC

BRAND : FM Dresses MERCHANDISE GROUP : Party

Wear

TRIMS
MEASUREMENT SPEC SHEET FLOW PROCESS CHART

DEVELOPMENT
CMT

THEME : Fantasia SELLING PERIOD : Summer 2006 BODY TYPE : Female Kids wear SIZE RANGES : 3-14 SAMPLE SIZE : Size 3

FIT INDICATOR
INTRODUCTION INTRODUCION FABRIC

HEIGHT : CIRCUMFERENCE : WEIGHT RANGE: HEAD CIRCUMFERENCE:

36-38 1/2 slim 20-25 kg 19 3/4

TRIMS
MEASUREMENT SPEC SHEET FLOW PROCESS CHART

DEVELOPMENT
CMT

FABRIC DESCRIPTION
INTRODUCION FABRIC FABRIC

FABRIC 1

FABRIC 2

TRIMS
MEASUREMENT SPEC SHEET FLOW PROCESS CHART

DEVELOPMENT
CMT

FABRIC 3

FABRIC 4

FABRIC 5

FABRIC DESCRIPTION
MATERIAL NAME Bukram(starched cotton) [Code F1]
Hiralal and Sons Secunderabad Forms Innermost layer and give body. White Cotton 4 ply fine yarn Plain weave Polyester fabric Glass Tissue [Code F2] [Code F3] F.D.Khan and Ranglal Piramal Charminar, Hyderabad used as top layer at bottom White Polyester Filament, Coaglative Glass Tissue [Code F4] Ranglal Piramal Charminar, Hyderabad used as ruffles and as top layer on sleeve White Polyester Filament Plain weave 30 Ne, 0.18 gsm none Net [Code F5] Mohammad Cap VENDOR VENDOR LOCATION MATERIAL DESCRIPTION

Sons Abids, Hyderabad

Forms the visible lining part. White Polyester Filament Plain weave 80 Ne 0.54 gsm N one

Mart Charminar, Hyderabad

used to add body to the garment White Nylon N/A N/A N/A 0.15 gsm Hexagonal mesh

COLOUR FIBER CONTENT YARN TYPE WEAVE

yarn Plain weave

30 Ne, 120 Ne 0.19 gsm geometrical square made with thick and thin yarns softener wash use mild iron

COUNT
WEIGHT STRUCTURAL/APPLIED DESIGN FINISHES CARE INSTRUCTION

240 Ne
0.89 gsm None

highly starched

softener wash

softener wash use mild iron

softener wash use mild iron

Wash in cold water as use mild iron can lose the stiffness 1 meter

QUANTITY

1 meter

1.5 mts

0.50 mts

PLACES OF LOCAL SCOURCING

Abids

TRIM DESCRIPTION
INTRODUCION FABRIC TRIMS TRIMS

RIBBON

ZIPPER

MEASUREMENT SPEC SHEET FLOW PROCESS CHART

DEVELOPMENT
CMT

FUSED EDGE LACE

EMBROIDERED LACE

NET LACE

SEQUINS

TRIM DESCRIPTION
INTRODUCION FABRIC TRIMS TRIMS

MATERIAL NAME VENDOR VENDOR LOCATION

Ribbon Bombay Button Shop Abids, Hyderabad

Plastic Wire Hiralal & Sons Secundrabad To finish the edge of ruffles White transparent 0.50 mm N/A

MATERIAL
DESCRIPTION COLOUR

plain satin
ribbon White width Satin weave

MEASUREMENT SPEC SHEET FLOW PROCESS CHART

RIBBON

SIZE STRUCTURAL/ APPLIED DESIGN FINISHES CARE

DEVELOPMENT
CMT

Polished use mild iron 1 mts

N/A N/A N/A

PLASTIC WIRE

INSTRUCTION QUANTITY

TEST RESULTS- FABRIC 1

WEAVE

ORIGINAL CONSTRUCTED GARMENT GARMENT

SAMPLE RESULT WEFT WAY ORIGINAL Cotton Cotton 240 132 32 1.2 BOTH WAY SOURCED SOURCED ORIGINAL SOURCED Cotton Cotton 250 135 38 1.2

LIST OF EXPERIMENTS

SAMPLE SIZE

UNITS

WARP WAY ORIGINAL

1 1.1 1.2 2 2.1 2.2 2.3 2.4 3 3.1 3.1.1 3.1.2 3.2 3.2.1

FIBRE TESTING Burning Test Chemical Test YARN TESTING Yarn Count Yarn Twist EPI X PPI Crimp FABRIC TESTING Aesthetic test Crease Recovery Pilling Test Durable Test Tearing Test Kg 0.5216 0.5416 0.4688 0.4268 4 X 1.5 cm 25X12.5cm Degrees grade 70 72 71 75 3 3 10 cms 10 cms 1 X 1 20 cm Denier Twist/m yarns % 240 130 34 1 250 134 40 1 5 1/2cm Cotton Cotton Cotton Cotton

3.2.2
3.2.3 3.3 3.3.1 3.4

Thickness
Abrasion Test Comfort Test Stiffness Safety Test

1.25 (diameter)
38mm (diameter)

mm
Weight Loss %

0.164
3.53

0.160
3.43

25X2.5 cm

mgcm

0.21

0.21

0.03

0.03

0.08

0.08

3.4.1

Shrinkage Test

10 X 10

2.5

2.2

COMPARISON OF TEST RESULTS

FABRIC 1
INTRODUCION
FABRIC FABRIC TRIMS MEASUREMENT SPEC SHEET FLOW PROCESS CHART

Fabric used in the actual garment is lesser

stiff than the fabric used in the constructed garment.

Fabric sourced is constructed with finer

yarns.

Fabric sourced has got a more compact

ORIGINAL construction.

Tearing strength is more of the fabric

strength.

DEVELOPMENT
CMT

Conclusion: Fabric sourced is of better

SOURCED quality as required for a kids garment as it is the under layer of the garment which will be in constant contact of the body.

TEST RESULTS- FABRIC 2

WEAVE

ORIGINAL CONSTRUCTED GARMENT GARMENT

SAMPLE RESULT

LIST OF EXPERIMENTS 1 1.1 1.2 2 2.1 2.2 2.3 3 3.1 3.1.1 3.1.2 3.2 3.2.1 3.2.2 3.2.3 3.3 3.3.1 3.4 3.4.1 FIBRE TESTING Burning Test Chemical Test YARN TESTING Yarn Count Yarn Twist EPI X PPI FABRIC TESTING Aesthetic test Crease Recovery Pilling Test Durable Test Tearing Test Thickness Abrasion Test Comfort Test Stiffness Safety Test Shrinkage Test 5

SAMPLE SIZE

UNITS

WARP WAY ORIGINAL Polyester Polyester SOURCED Polyester Polyester 80 0 68

WEFT WAY

BOTH WAY

ORIGINAL SOURCED ORIGINAL SOURCED Polyester Polyester 70 0 44 Polyester Polyester 70 0 48

1/2cm 10 cms 10 cms 1 X 1 Denier Twist/m yarns

80 0 64

4 X 1.5 cm 25X12.5cm

Degrees grade

135.33

137

120

124 5

Kg 1.25 (diameter) 38mm (diameter) mm Weight Loss %

0.8533

0.8722

0.7413

0.7613 0.170 2.56

0.14 2.36

25X2.5 cm 10 X 10

mgcm %

0.296

0.256

0.05

0.04

0.296 0

0.11 0

COMPARISON OF TEST RESULTS

FABRIC 2
INTRODUCION
FABRIC FABRIC TRIMS MEASUREMENT SPEC SHEET FLOW PROCESS CHART

Fabric sourced is less stiffer than the fabric

used in the original garment.

Construction of the fabric sourced is

compact with the use of finer yarns. ORIGINAL

Fabric sourced has got better hand and

drapability.

DEVELOPMENT
CMT

Conclusion: Fabric sourced is for a high

quality garment and will best suit a kids garment.

SOURCED

TEST RESULTS- FABRIC 3

WEAVE

ORIGINAL CONSTRUCTED GARMENT GARMENT

SAMPLE RESULT WEFT WAY BOTH WAY SOURCED Polyester Polyester ORIGINAL SOURCED ORIGINAL SOURCED Polyester Polyester

LIST OF EXPERIMENTS 1 1.1 1.2 2 2.1 2.2 2.3 FIBRE TESTING Burning Test Chemical Test YARN TESTING Yarn Count Yarn Twist EPI X PPI 5

SAMPLE SIZE

UNITS

WARP WAY ORIGINAL Polyester Polyester

Polyester Polyester

1/2cm

10 cms 10 cms 1 X 1

Denier Twist/m yarns

30 120 0 104

30 0 107

30 120 0 55

30 0 58

3
3.1 3.1.1

FABRIC TESTING
Aesthetic test Crease Recovery 4 X 1.5 cm Degrees 104.7 107.7 101.33

104.33

3.1.2
3.2 3.2.1

Pilling Test
Durable Test Tearing Test

25X12.5cm

grade

5
0.320 0.380 0.688

Kg

0.721

3.2.2
3.2.3 3.3 3.3.1 3.4 3.4.1

Thickness
Abrasion Test Comfort Test Stiffness Safety Test Shrinkage Test

1.25 (diameter) 38mm (diameter)

25X2.5 cm

mm
Weight Loss % mgcm 0.07 0.072 0.05

0.88
2.82

0.84
2.22

0.05

0.06

0.09

10 X 10

COMPARISON OF TEST RESULTS

INTRODUCION
FABRIC FABRIC TRIMS MEASUREMENT SPEC SHEET FLOW PROCESS CHART

FABRIC 3
Fabric sourced has single type of yarn with
ORIGINAL

more compact construction and better tearing strength.

Conclusion: Fabric sourced has only one

type of yarn while the fabric used in actual garment has 2 type of yarns(thick and thin), due to un availability of fabric.

DEVELOPMENT
CMT

SOURCED

TEST RESULTS- FABRIC 4

WEAVE

ORIGINAL CONSTRUCTED GARMENT GARMENT

SAMPLE RESULT WEFT WAY ORIGINAL BOTH WAY

LIST OF EXPERIMENTS

SAMPLE SIZE

UNITS

WARP WAY ORIGINAL SOURCED

SOURCED ORIGINAL SOURCED

1
1.1 1.2 2

FIBRE TESTING
Burning Test Chemical Test YARN TESTING 5 1/2cm

Polyester Polyester
Denier
Twist/m yarns %

Polyester Polyester

Polyester Polyester

Polyester Polyester

2.1
2.2 2.3 2.4

Yarn Count
Yarn Twist EPI X PPI Crimp

10 cms
10 cms 1 X 1 20 cm

30
0 148 0

28
0 154 0

30
0 72 0

28
0 80 0

3
3.1 3.1.1 3.1.2 3.2 3.2.1 3.2.2

FABRIC TESTING
Aesthetic test Crease Recovery Pilling Test Durable Test Tearing Test Thickness 1.25 (diameter) Kg mm 4 X 1.5 cm 25X12.5cm Degrees grade

99.33

118.33

103

107

0.3413

0.5413

0.4107

0.6107

0.59

0.62

3.2.3
3.3 3.3.1 3.4 3.4.1

Abrasion Test
Comfort Test Stiffness Safety Test Shrinkage Test

38mm (diameter)

Weight Loss %

3.89

3.20

25X2.5 cm 10 X 10

mgcm %

0.07

0.03

0.05

0.03

0.06 0

0.05 0

COMPARISON OF TEST RESULTS

FABRIC 4
INTRODUCION
FABRIC FABRIC TRIMS MEASUREMENT SPEC SHEET FLOW PROCESS CHART

Fabric sourced is less stiffer than the fabric

used in the original garment

Construction of the fabric sourced is

compact with the use of finer yarns.

Fabric sourced has got better hand, more

ORIGINAL lustre and drapability.

DEVELOPMENT
CMT

Fabric sourced has different shade of white. Conclusion: Fabric sourced is of better
quality with better hand and drapability.

SOURCED

TEST RESULTSFABRIC 5
MESH STRUCTURE

ORIGINAL CONSTRUCTED GARMENT GARMENT

SAMPLE RESULT

LIST OF EXPERIMENTS

SAMPLE
SIZE

UNITS

WARP WAY
ORIGINAL SOURCED

WEFT WAY
ORIGINAL

BOTH WAY

SOURCED ORIGINAL SOURCED

1 FIBRE TESTING 1.1 Burning Test 1.2 Chemical Test 2 FABRIC TESTING 2.1 Needle Punch 2.2 Durable Test 2.3 Thickness 1.25 (diameter) 2.4 Aesthetic Test 10 X 10 mm 0.231 0.223 1 X 1 165 170 5 1/2cm Nylon Nylon Nylon Nylon Nylon Nylon Nylon Nylon

3 Shrinkage Test

COMPARISON OF TEST RESULTS

INTRODUCION
FABRIC FABRIC TRIMS MEASUREMENT SPEC SHEET FLOW PROCESS CHART

FABRIC 5
Mesh fabric sourced is of same quality as
of the mesh fabric used in original garment

ORIGINAL

DEVELOPMENT
CMT

SOURCED

FRONT VIEW WITH MEASUREMENTS

INTRODUCION
h

a b c d e f g h i j

= = = = = =

Full Length of Frock = 23 inch Lower Bodice Fabric 5 = 12 inch Lower Bodice Fabric 3 = 8 inch Upper Bodice = 123/8 inch Neck Depth = 5 inch Lower Bodice Fabric 3 = 4 inch = Second tier of drindle skirt = 18 inch = Sleeve Round(Shoulder for Raglan Sleeve = 61/2 inch = Shoulder Length = 4 inch = Waist = 10 inch Waist drop = 1 inch

g e

FABRIC
i

TRIMS

MEASUREMENT MEASUREMENT SPEC SHEET SHEET SPEC

FLOW PROCESS CHART
f
a

DEVELOPMENT
c b

CMT

BACK VIEW WITH MEASUREMENTS

INTRODUCION FABRIC

a b c d e f i j

= = = = = = = =

Full Length of Frock = 23 inch Lower Bodice Fabric 5 = 12 inch Lower Bodice Fabric 3 = 8 inch Upper Bodice = 123/8 inch Neck Depth = 5 inch Lower Bodice Fabric 3 = 4 inch Shoulder Length = 4 inch Waist = 10 inch Waist drop = 1 inch

TRIMS

MEASUREMENT MEASUREMENT SPEC SHEET SHEET SPEC

FLOW PROCESS CHART

f a

DEVELOPMENT
CMT

c b

DATE: 04-10-07 NAME: PARTY WEAR FROCK S.NO. 1. MEASUREMENT Waist Circumference (TM) a) Relaxed b) Extended 2. 3. 4. Bust Hip Centre Length: a) Front b) Back 5. Full Length a) Front 103/4 81/4 10 22 221/2 223/4 223/4 SIZE(3)

STYLE NUMBER: 007 MERCHANDISE GROUP : PARTY WEAR

SELLING PERIOD: SUMMER 2006 SKETCH: FRONT AND BACK

b) Back 6.
7. 8. 9.

101/4 53/4
12 41/8 63/8

Side Length
Waist to Knee Cap Height Biceps

10.

Across Shoulder a) Front b) Back 51/8 53/8

11.

Shoulder Slope a) Front b) Back 105/8 101/4

12.

Waist Arc a) Front b) Back 51/2 47/8

13:

Hip Arc a) Front b) Back 55/8 51/2

ALL MEASUREMENT IN INCHES

PATTERN MAKING
INTRODUCION FABRIC TRIMS
COMPONENT NO. OF PIE CE S 2 2 2 2 2 CUTTING MATERIA L F1 F2 F3 F4 F5 Lower bodice (Circular skirt Structure) Cut with face one way

MEASUREMENT MEASUREMENT SPEC SHEET SHEET SPEC

FLOW PROCESS CHART

Front bodice

1
1

Cut with C. F. on fold

Cut with face either way

F1
F2 F1 F2 F3

Back bodice

2 2 2

DEVELOPMENT DEVELOPMENT
CMT
Shoulder strip sleeve

2 2 2

Cut with face one way Cut with face either way

F2 F2 F3

Strips for making ruffles

Cut with face one way

F4

FRONT

BACK

OPERATION BREAKDOWN
INTRODUCION FABRIC

UPPER BODICE

LOWER BODICE

SLEEVES

S003 S001

FRONT

BACK

S017 S002

S004

S008
S011

S018

S005

S009 S012

S019

TRIMS
S006 S010 S013 S020

MEASUREMENT SPEC SHEET

FLOW PROCESS FLOW PROCESS CHART CHART
S007

S014

S021

S023

S015

S022

DEVELOPMENT
S024 S016

CMT
S025

S026

OPERATION NO.
INTRODUCION FABRIC

DESCPITION
Pico F2 hemline

SEAM M/C
Pico SNLS

S001
S002

Pico F3, F4 hemline with plastic wire

Pico Strips for sleeves and strip (to be attached to lower bodice 2nd layer) with plastic wire Stitch the spaghetti strip from inside and then turn Attach fused edge lace strip on F2 fabric (upper bodice) (front)

Pico
Pico

SNLS
SNLS

TRIMS

MEASUREMENT SPEC SHEET

FLOW PROCESS FLOW PROCESS CHART CHART

S003 S004
S005

DEVELOPMENT
CMT

Plain seam Plain seam

SNLS

SNLS

OPERATION NO.
INTRODUCION FABRIC TRIMS

DESCPITION
Stitch the neckline sandwiching the spaghetti strip(F1,F2,embroidere d lace, fused edge lace) Turn and press from back Attach F3, F1 and F2 around the back neckline for both back pieces Turn and press to finish neckline Attach zipper

SEAM M/C
Plain seam SNLS

S006
S007 S008 S009 S010

MEASUREMENT SPEC SHEET

FLOW PROCESS FLOW PROCESS CHART CHART

Plain seam Plain seam

SNLS SNLS

DEVELOPMENT
CMT

Pressin g table Plain seam SNLS

DESCPITION

SEAM M/C
Plain seam Turn n stitch Plain seam Plain seam Plain seam SNLS SNLS SNLS

OPERATION NO.
S011
INTRODUCION FABRIC TRIMS

Attach F1 side seam Finish hemline for F1 Attach F2 side seam

S012
S013

MEASUREMENT SPEC SHEET

FLOW PROCESS FLOW PROCESS CHART CHART

S014
S015 S016

Attach side seam

SNLS

DEVELOPMENT
CMT

Attach five layers with a securing stitch so that they are together

SNLS

Attach two decorative ruffles at each side of centre front on F2

Plain seam

SNLS

OPERATION NO.
INTRODUCION

DESCPITION
Pico at sleeve hem with F2 and F3 together and a plastic wire inserted Pico shoulder part of raglan sleeve with both F2 and F3 intact

SEAM M/C
Plain seam Pico SNLS

S017
FABRIC TRIMS

SNLS

S018 S019

MEASUREMENT SPEC SHEET

FLOW PROCESS FLOW PROCESS CHART CHART

Attach elastic at 1 from finished sleeve hemline

Make a loop at shoulder side for inserting elastic Give safety stitch at ends to hold elastic

Plain seam
Plain seam Plain seam

SNLS

SNLS

DEVELOPMENT
CMT

S020
S021

SNLS

OPERATION NO.
INTRODUCION FABRIC TRIMS

DESCPITION
Attach ruffles of F4 to sleeves of F2 and F3 Attach sleeve with front and back Stitch side seam with ribbons inserted Attach lower part and bodice together Over lock waist round

SEAM
Plain seam Pico Plain seam Plain seam Overlock

M/C
SNLS SNLS SNLS

S022
S023

MEASUREMENT SPEC SHEET

FLOW PROCESS FLOW PROCESS CHART CHART

S024
S025 S026

SNLS

DEVELOPMENT
CMT

O/V mc

FRONT VIEW WITH SEAMS & STITCHES

INTRODUCION FABRIC TRIMS

1 = Plain Seam Stitch Type=301 2 = Overedge Stitch (PICO) with insertion of plastic wire
1 1

2 2 1 1

MEASUREMENT MEASUREMENT SPEC SHEET SHEET SPEC

FLOW PROCESS CHART

1 2

DEVELOPMENT DEVELOPMENT
1

CMT
2 2

BACK VIEW WITH SEAMS & STITCHES

INTRODUCION FABRIC TRIMS

1 = Plain Seam Stitch Type=301

2 = Overedge Stitch (PICO) with insertion of plastic wire

1 1

2 2 1 1

MEASUREMENT MEASUREMENT SPEC SHEET SHEET SPEC

FLOW PROCESS CHART

1 2

DEVELOPMENT DEVELOPMENT
1

CMT
2 2

ILLUSTRATED DIAGRAM
INTRODUCION FABRIC TRIMS MEASUREMENT MEASUREMENT SPEC SHEET SHEET SPEC FLOW PROCESS CHART
STITCH TYPE=301

PLAIN SEAM

TURN AND STITCH (at the hem of Fabric 1(Bukram))

DEVELOPMENT DEVELOPMENT
CMT

GATHERING

ZIPPER ATTACHMENT

COST MAKE TRIM

ITEM
INTRODUCION FABRIC TRIMS

DESCRIPTION COST
(in INR) 100% cotton, 38 100% polyester, 40 100% polyester, 40 100% polyester, 40 Mesh, 100% Nylon, 36 25.00 36.00 220.00

Fabric 1

MEASUREMENT MEASUREMENT SPEC SHEET SHEET SPEC

FLOW PROCESS CHART

MATERIAL COST

Fabric 2 Fabric 3

Fabric 4

62.50

DEVELOPMENT
CMT CMT

Fabric 5

26.25

COST MAKE TRIM

INTRODUCION FABRIC TRIMS

ITEM
Embroidere
d Lace

DESCRIPTION
100% Nylon, 6

COST
(in INR)

20.00

MEASUREMENT MEASUREMENT SPEC SHEET SHEET SPEC

FLOW PROCESS CHART

MATERIAL COST

Net Lace Lace (fused edge) Threads

100% Nylon, 1 100% Nylon, 1 Poly cotton, 2 ply, Z-twist Plastic, diameter

20.00 15.00

DEVELOPMENT
CMT CMT

9.00

Sequins

1.20

COST MAKE TRIM

INTRODUCION FABRIC TRIMS

ITEM
Zipper

DESCRIPTION
9 regular plastic zipper
satin ribbon Woven taffeta

COST
(in INR)

10.00
2.00 -

MEASUREMENT MEASUREMENT SPEC SHEET SHEET SPEC

FLOW PROCESS CHART

MATERIAL COST

Ribbon Label (size, care) Others

Stationery

50.50

DEVELOPMENT

TOTAL
CMT CMT

497.45

COST MAKE TRIM

INTRODUCION FABRIC TRIMS

OPERATION
Pattern Making

TIME
(in hours)

COST
(in INR)

4
2 3

60.00
24.00 70.00 30.60 1.80 140.00

MEASUREMENT MEASUREMENT SPEC SHEET SHEET SPEC

FLOW PROCESS CHART

PRODUCTION CHARGES

Cutting Pico (given to fabricator) Sewing Finishing

DEVELOPMENT

Overhead
CMT CMT

TOTAL

326.40

COST MAKE TRIM

INTRODUCION FABRIC TRIMS

TOTAL = MATERIAL + PRODUCTIO N COST COST

CHARGES
= 497.45 + 326.40
=

MEASUREMENT MEASUREMENT SPEC SHEET SHEET SPEC

FLOW PROCESS CHART

823.85 INR

DEVELOPMENT
CMT CMT

PROFIT = 10 % of total cost incurred MARGIN = (10/100) * 823.85

=

82.39 INR

COST MAKE TRIM

INTRODUCION FABRIC TRIMS

Mass Manufactured

Company : Angelguard International Location : Chennai, Tamil Nadu Quoted Price : Rs. 611.00

MEASUREMENT MEASUREMENT SPEC SHEET SHEET SPEC

FLOW PROCESS CHART

Company : Fairchild Industries Location : New Delhi Quoted Price : Rs. 649.00

DEVELOPMENT
CMT CMT

CHALLENGES ENCOUNTERED
Sourcing of fabric Marking the pattern on the glass tissue fabrics

Pattern marks getting faded

Cutting of the sheer fabrics

Finishing due to different

drapability of the layers

CHALLENGES ENCOUNTERED
SEWING CHALLENGES
Even distribution of ruffles on the sleeves Occurrence of unwanted gathers and puckering while stitching the different layers

Stitching of side seams due to the

bulk

CONCLUSION
The subject of Product Analysis & Development has
Imparted the hands on experience of analyzing a product in the market and to develop it in its
original form keeping in mind the various parameters.

Most of the part of the subject gave us a practical insight

-Ability to identify and analyse Fabric and Trims, its properties, sources and price

-Quality Control of Raw Material and Garment by using correct and effective
information -Ability to develop and interpret Specification Sheets and working on patterns Construction Details with them. -Quality Control of Garment by using correct and effective information on Patterns and Construction -Ability to source or develop the Product with

THANK YOU