A Process Capability Study on CNC Operation by the Application of Statistical Process Control Approach

Project Phase II

Presented by

R. Sheik Jammer M.Tech AMG., SASTRA University.

AIM OF THE PROJECT

In this study, a process-capability analysis was carried out in the machining line that produces parts. To focus on the process-capability analysis in a company to eliminate quality problems during machining.

LITERATURE SURVEY

Review Paper 1
Title
UTILITY OF QUALITY CONTROL TOOLS AND STATISTICAL PROCESS CONTROL TO IMPROVE THE PRODUCTIVITY AND QUALITY IN AN INDUSTRY

Findings

Statistical Process Control (SPC) methods have been widely recognized as effective approaches for process monitoring and diagnosis

Review Paper 2
Title
PERFORMANCE IMPROVEMENT ANALYSIS FOR PROCESS

Findings

Process performance measures provide an assessment of processes in which process control may not have been achieved. These measures take into account all observed variation from both common and special causes, whereas traditional process capability measures consider only the inherent, common cause process variation.

Review Paper 3
Title A T e c h n i c a l n o t e on PROCESS CAPABILITY AND STATISTICAL QUALITY CONTROL
IN MONITORING A PROCESS USING SQC, WORKERS TAKE A SAMPLE WHERE THE DIAMETERS ARE MEASURED AND THE SAMPLE MEAN IS CALCULATED AND PLOTTED. INVESTMENTS IN MACHINERY, TECHNOLOGY, AND EDUCATION ARE DESIGNED TO REDUCE THE NUMBER OF DEFECTS THAT THE PROCESS PRODUCES.

Findings

Review Paper 4
Title
Findings
Application of Statistical Process Control Technique for Evaluating Machine Capability: A Case Study This paper discusses the use of statistical process control (SPC) for evaluating production machinery capability and efficiency of production machineries in Malaysian manufacturing companies.

Review Paper 5
Title
Statistical Process Control Tools: A Practical guide for Jordanian Industrial Organizations To identify the key ingredients for successful

Findings

quality management in any industrial organization. Moreover, to illustrate how is it important to realize the intergradations between Statistical Process Control (SPC) is seven tools (Pareto Diagram, Cause and Effect Diagram, Check Sheets, Process Flow Diagram, Scatter Diagram, Histogram and Control Charts), and how to effectively implement and to earn the full strength of these tools.

Review Paper 6
IMPLEMENTATION OF STATISTICAL PROCESS CONTROL (SPC) FOR MANUFACTURING PERFORMANCE IMPROVEMENT To find out the frequencies and time duration of machine breakdowns as well as the major causes of breakdowns affecting productivity.

Title

Findings

Review Paper 7
Title
PROCESS VARIABILITY REDUCTION THROUGH STATISTICAL PROCESS CONTROL FOR QUALITY IMPROVEMENT

Findings

Statistical Process Control (SPC) is one such TQM technique which is widely accepted for analyzing quality problems and improving the performance of the production process

Review Paper 8
Title
IMPROVING THE PROCESS CAPABILITY OF A TURNING OPERATION BY THE APPLICATION OF STATISTICAL TECHNIQUES

Findings

To satisfy the process-capability measures it is necessary to improve the quality level by shifting the process mean to the target value and reducing the variations in the process.

Proposed Work
To study the process capability on CNC vertical Centre and CNC Machining Centre. To construct the process-capability-monitoring chart (PCMC) for evaluating the process potential and performance for product.

References
1. RALLABANDI SRINIVASU, G. SATYANARAYANA REDDY , SRIKANTH REDDY RIKKULA , UTILITY OF QUALITY CONTROL TOOLS AND STATISTICAL PROCESS CONTROL TO IMPROVE THE PRODUCTIVITY AND QUALITY IN AN INDUSTRY, International Journal of Reviews in Computing, E-ISSN: 2076-3336. 2. TOTAL QUALITY MANAGEMENT - THE TIME HAS COME FOR METALLURGICAL PLANTS , Mr. Stephen R. Brown, President Performance Associates International, Inc.

3.

Application of Statistical Process Control Technique for Evaluating Machine Capability: A Case Study , Deros B. M. , AIJSTPME (2010) 3(1): 15-22 . Rami Hikmat Fouad*, Adnan Mukattash , Statistical Process Control Tools: A Practical guide for Jordanian Industrial Organizations , JJMIE Volume 4, Number 6, December 2010 ISSN 1995-6665 Pages 693 - 700

4.

References(contd..)
5. Aysun Sagbas, IMPROVING THE PROCESS CAPABILITY OF A TURNING OPERATION BY THE APPLICATION OF STATISTICAL TECHNIQUES, UDK 621.941:311.2. 6. B.P. Mahesh ,M.S. Prabhuswamy, PROCESS VARIABILITY REDUCTION THROUGH STATISTICAL PROCESS CONTROL FOR QUALITY IMPROVEMENT, International Journal for Quality research UDK- 005.6.642.2 ,Short Scientific Paper (1.03)