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Presentation on GODREJ & BOYCE MFG. LTD.

Presented By: Prabhanshu Agrawal Rakesh Singh Rohit Verma

HISTORY OF GODREJ
Godrej & Boyce Mfg. Co. Ltd., the holding company of the Godrej Group, started its journey with the manufacture of high quality locks in 1897. Today, we have 15 diverse business divisions offering consumer, office, and industrial products and services of the highest quality to every corner of India and Across the globe.

GODREJ & BOYCE Businesses


Appliances AV Solutions (Prima) Construction Electricals & Electronics Furniture (Interio) Lawkim Motors Locks Material Handling

Precision Engineering Precision Systems Process Equipment Security Solutions Storage Solutions Tooling Vending (Prima)

SUPPLY CHAIN PROCESS

For Made To Stock

Branch Forecast

Consolidation at H.O.

Mfg Plant

Stock

Customer

Warehouse

Despatch

Allotment

BEST PRACTICES

Sea Transportation
Multimodal Transportation

Mohali

Kandla

Mumbai

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Designed Multi Mode ( ROAD + SEA + ROAD) movement through Shipping Line Deferment of additional WH need by halting containers at ICD.

Rail Transportation Multimodal


Movement of Full Rail Rack from Mohali factory to Kolkatta
Unloading on Railway Mohali Station

Loding in container

Container Rack

Unloading at Rly. Shalimar Station

W/H

Rack Loads Reduce dependency on traditional transport. Vehicles available are used for other operations. Leased wagon Increases reliability on dispatches. Lower transit time leading to reduction in Inventory.

Direct To Trade

Factory

Stock Pt.

Dealer

Most suitable for Major Distributor supply who need Full Truck Loads. Reduces Inventory at W/H level Reduces handling and operational cost Improve quality of service and customer satisfaction.

Multipoint Picking Delivery

Eliminate extra W/H Requirements. Reduce Cost Faster Delivery

MOVEMENT CONTROL - GPS


Central Server

GPS signal to locate GSM sends location / speed info to Server Maps / Navigation Remote Assistance

Internet

Mobile

Asset with GPS Hardware

Diagnostics and Reports

Vehicle Owner / Consignor / Consignee

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HUB-N-SPOKE NETWORK
Features of a Hub-N-Spoke Network
Decreased Inventory cost Inventory pooling benefit - Reduction in safety stock due to better forecasting at the aggregate hub level Inventory Postponement - If demand can be fulfilled from the hub within the given service time, then branch stock can be eliminated. This also results in reduced handling at the hub (since the material is only flowing-through the branch) Decreased Warehouse space cost Due to the reduction in overall inventory there is a reduction in space requirement in the network Increased Handling cost Product gets handled twice - once at the hub and once at the spoke Increased transportation cost A single move from supplier to spoke is broken into two moves - supplier to hub and then from hub to spoke. This results in increased transportation cost. A reduction in part of the transportation costs is possible if there is an opportunity to consolidate loads into hub

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HUB-N-SPOKE NETWORK
Factors that drive a Hub-N-Spoke Network Value to Size ratio A high value and small size product is likely to benefit from the hub-n-spoke structure. High value results in a higher savings in inventory costs whereas a low size results in a smaller increase in the logistics cost. Thus, on the whole there is a benefit. Service Times that allow postponement Flexibility in service time allows demand fulfillment directly from the hub. This would drive large reduction in inventory by eliminating inventory at the spoke. With stringent service times, the overall inventory levels do not reduce by much and sometimes can even increase in a hub-n-spoke network structure. Inventory Pooling Demand variability may be lesser at the Hub compared to the spoke, as the variability at the spokes might offset each other. This would result in lower variability at the Hub. The higher the reduction in this demand variability at the Hub, the greater the inventory pooling benefit.

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LOGISTICS IN GODREJ

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LOGISTICS SERVICES
Godrej take the logistics problems to their customer face and turn them into opportunities. Godrej has over 10 years of experience in offering automated warehousing system across the country. Godrej Material Handling is Indias largest lift truck manufacturerexporter. Established in 1963, Godrej provide mobile path material handling solutions to virtually all industries in manufacturing, infrastructure, services, aviation, logistics, defence, ports, railways and power. Godrej Material Handling ranks as the 26th largest forklift manufacturer in the world. GODREJ industrial logistics solution are broadly classified as

Storage System Handling System WMS

Some of the Benefits of our Automated Warehousing Solution are


Safety

Our intelligent system eliminates manual intervention with Storage / handling equipments & thus offers 100% operational Safety. AS/RS system is suitable for harsh environment like cold storage / chemical industry. Gentle & quite product handling through our equipments offer no damage to stored material. Improved floor area utilization

70% saving in floor area with system height of around 18 meter or above w.r.t. conventional system.

CONTN
Reduced operating cost 60% reduction in overall operating cost per year w.r.t. conventional system. 200% Increase in throughput per handling equipment w.r.t. conventional system. Reduces cycle time & eliminated wait, watch & search time. Improved Accuracy & Inventory Control Offers 100% material track ability of handling equipment with inventory management eliminates human error.

AIRPORT LOGISTICS
In order to cater the next generation of air passengers & giving them utmost efficiency and reliability, new demands will be made to the airport logistics, namely the Baggage Handling & Cargo Handling. GODREJ provides the most Comprehensive range of Baggage Handling Systems, Automated Air Cargo Handling System & Aviation Spares Handling.

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Type of Vehicles Used

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