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Corrosion in India
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Coated Steels
Most common metallic coating for corrosion protection of steel is a zinc
(sacrificial coating)
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forms of alloy used Zinc, Pure Al, Al-Zn and Zn-Al-Si alloy
composition used
Al 55 Balance Balance
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Production Process
RM used
Si
EC grade Al
Element Al % Fe 0.20 Max Others traces 99.70 0.10 Max
Transfer Aluminum Melt from Skelner Furnace to UDS (temp. 70015C) Dissolve AlSi50 alloy in Aluminum Melt After dissolution clean dross (temp. 76015C)
AlSi 50
Element Al % 50.0
Si 50.0 Max
Fe 0.20 Max
Ca 0.10 Max
Dilution or addition of material depends upon sample analysis
Mould:Mass ratio >1.5 is for better heat dissipation Cleaning of C.I. mould, maintain mould temp in range 150C max, with mould wash coating
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0.20 Max
0.20 Max
0.05
Fe 0.20 max
Others Trace
Al Balance
Ingot Forms
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Advantage
AlZnSi coating alloy v/s AlSi master alloy
Coating alloy directly melted in coating tank Consistent alloy chemistry restricts charge balance for each alloy addition Alloy chemistry designed with close tolerance over tramp and impurities High degree of homogeneity with UDS 6/18/12 furnace
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thank
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you!