Radu Ioan Balan

Calculul geometric al angrenajului

Date initiale
aw := 90

m := 4

zs := 44

z1 := 17

Parametrii angrenajului
0 := 20

0 = 0.349

180

ha0 := 1
c0 := 0.25
1

Numarul de dinti
z2 := zs - z1

Raport de transmisie
i12 :=

i12 = 1.588

z1

m ( z1 + z2)

aw - a0

Calculul unghiului de angrenare

y = 0.5

w := acos

a0 = 88

Calculul coeficientilor de variatie a distantei dintre axe

y :=

z2

Distanta de referinta intre axe

a0 :=

z2 = 27

a0 cos( 0)

aw

Calculul functiei involuta

inv0 := tan( 0) - 0

inv0 = 0.015

invw := tan( w) - w

invw = 0.024

Calculul diametrelor cercurilor de divizare

d1 := m z1
d2 := m z2

w = 0.406

d1 = 68
d2 = 108

Razele cercului de divizare

r1 :=
r2 :=

d1
2
d2
2

r1 = 34
r2 = 54

10

Diametrul cercului de baza

db1 := m z1 cos( 0)

db1 = 63.899

db2 := m z2 cos( 0)

db2 = 101.487

Raza cercului de baza

rb1 :=
rb2 :=

11

db1

rb1 = 31.95

2
db2

rb2 = 50.743

Coeficientul deplasarii de profil insumate

xs := ( invw - inv0 )

12

z1 + z2

xs = 0.54

2 tan( 0)

Valorile preliminare ale coeficientilor deplasarii de profil

x1 := 1

x2 := 1

Given
x1
x2

z2

xs = x1 + x2

z1

0.331

0.209

Find( x1 , x2) =

13

Repartizarea coeficientilor deplasarii de profil dupa criteriul egalizarii alunecarii

specifice de profil
x1 := 0

x2 := xs - x1

x2 = 0.54

da1 := m [ z1 + 2 ( ha0 + x1) - 2 ( xs - y) ]

da1 = 75.681

da2 := m [ z2 + 2 ( ha0 + x2) - 2 ( xs - y) ]

da2 = 120

ra1 :=
ra2 :=

da1

ra1 = 37.841

2
da2

ra2 = 60

2
2

CA :=

ra2 - rb2 - rb2 tan( w)

CE :=

ra1 - rb1 - rb1 tan( w)

CA = 10.219
CE = 6.552

TA1 := rb1 tan( w) - ra2 - rb2 + rb2 tan( w)

TE2 := rb2 tan( w) - ra1 - rb1 + rb1 tan( w)
11 :=

1 + i12 CA
i12 TA1

21 := ( 1 + i12)

CE
TE2

11 = 4.751

21 = 1.112

TA1 = 3.506
TE2 = 15.246

II

x1 := 0.331

x2 := xs - x1

x2 = 0.209

da1 := m [ z1 + 2 ( ha0 + x1) - 2 ( xs - y) ]

da1 = 78.329

da2 := m [ z2 + 2 ( ha0 + x2) - 2 ( xs - y) ]

ra1 :=
ra2 :=

da1

da2 = 117.352

ra1 = 39.165

2
da2

ra2 = 58.676

2
2

CA :=

ra2 - rb2 - rb2 tan( w)

CE :=

ra1 - rb1 - rb1 tan( w)

CA = 7.663
CE = 8.927

TA1 := rb1 tan( w) - ra2 - rb2 + rb2 tan( w)

TA1 = 6.061

TE2 := rb2 tan( w) - ra1 - rb1 + rb1 tan( w)

12 :=

1 + i12 CA
i12 TA1

22 := ( 1 + i12)

III

x1 := 0.5

TE2 = 12.871

12 = 2.06

CE

22 = 1.795

TE2

x2 := xs - x1

x2 = 0.04

da1 := m [ z1 + 2 ( ha0 + x1) - 2 ( xs - y) ]

da1 = 79.681

da2 := m [ z2 + 2 ( ha0 + x2) - 2 ( xs - y) ]

da2 = 116

ra1 :=
ra2 :=

da1

ra1 = 39.841

2
da2

ra2 = 58

2
2

CA :=

ra2 - rb2 - rb2 tan( w)

CE :=

ra1 - rb1 - rb1 tan( w)

CA = 6.293
CE = 10.076

TA1 := rb1 tan( w) - ra2 - rb2 + rb2 tan( w)

TE2 := rb2 tan( w) - ra1 - rb1 + rb1 tan( w)
13 :=

1 + i12 CA
i12 TA1

23 := ( 1 + i12)

CE
TE2

13 = 1.38

23 = 2.225

TA1 = 7.432
TE2 = 11.722

IV

x1 := 1

x2 := xs - x1

x2 = -0.46

da1 := m [ z1 + 2 ( ha0 + x1) - 2 ( xs - y) ]

da1 = 83.681

da2 := m [ z2 + 2 ( ha0 + x2) - 2 ( xs - y) ]

da2 = 112

ra1 :=
ra2 :=

da1

ra1 = 41.841

2
da2

ra2 = 56

2
2

CA :=

ra2 - rb2 - rb2 tan( w)

CE :=

ra1 - rb1 - rb1 tan( w)

CA = 1.89

CE = 13.291

TA1 := rb1 tan( w) - ra2 - rb2 + rb2 tan( w)

TE2 := rb2 tan( w) - ra1 - rb1 + rb1 tan( w)
14 :=

1 + i12 CA
i12 TA1

24 := ( 1 + i12)

4.751
2.06
1 :=
1.38
0.26

TA1 = 11.835
TE2 = 8.507

14 = 0.26

CE

24 = 4.044

TE2

1.112
1.795
2 :=
2.225
4.044

0
0.331
x1 :=
0.5
1

5
4
1
2

3
2
1
0

0.125

0.25

0.375

0.5
x1

0.625

0.75

0.875

Definitivarea calculelor
x1 := 0.375

x2 := xs - x1

x2 = 0.165

da1 := m [ z1 + 2 ( ha0 + x1) - 2 ( xs - y) ]

da2 := m [ z2 + 2 ( ha0 + x2) - 2 ( xs - y) ]

ra1 :=

ra2 :=

da1

ra1 = 39.341

2
da2

ra2 = 58.5

2
2

CA :=

ra2 - rb2 - rb2 tan( w)

CE :=

ra1 - rb1 - rb1 tan( w)

CA = 7.311
CE = 9.23

TA1 := rb1 tan( w) - ra2 - rb2 + rb2 tan( w)

TA1 = 6.413

TE2 := rb2 tan( w) - ra1 - rb1 + rb1 tan( w)

15 :=

1 + i12 CA
i12 TA1

25 := ( 1 + i12)

14

CE

25 = 1.901

Calculul grosimii dintelui pe cercul de cap

a1 := acos

rb1

a1 = 0.623

a2 := acos

rb2

a2 = 0.521

ra2

inva1 := tan( a1) - a1

inva1 = 0.095

inva2 := tan( a2) - a2

inva2 = 0.053

Sa1 := m

Sa2 := m

2
2

16

15 = 1.858

TE2

ra1

15

TE2 = 12.568

+ 2 x1 tan( 0) + z1 ( inv0 - inva1)

+ 2 x2 tan( 0) + z2 ( inv0 - inva2)

Inaltimea capului dintelui

ha1 := ( ha0 + x1) m

ha1 = 5.5

ha2 := ( ha0 + x2) m

ha2 = 4.659

Inaltimea piciorului dintelui

hf1 := ( ha0 + c0 - x1)m

hf1 = 3.5

hf2 := ( ha0 + c0 - x2)m

hf2 = 4.341

cos( 0)
cos( a1)
cos( 0)
cos( a2)

Sa1 = 2.196

Sa2 = 2.889

17

18

19

20

Inaltimea dintelui
h1 := ( 2 ha0 + c0) m

h1 = 9

h2 := ( 2 ha0 + c0) m

h2 = 9

h1 := ha1 + hf1

h1 = 9

h2 := ha2 + hf2

h1 = 9

Diametrul de divizare
d1 := m z1

d1 = 68

d2 := m z2

d2 = 108

Diametrul de picior al danturii

df1 := d1 - 2 hf1

df1 = 61

df2 := d2 - 2 hf2

df2 = 99.319

rf1 := r1 - hf1

rf1 = 30.5

rf2 := r2 - hf2

rf2 = 49.659

Jocul la capul dintelui

c0 := c0 m

21

c0 = 1

Coarda de divizare si inaltimea corzii de divizare

1 :=

+ 4 x2 tan( 0)

2 :=

+ 4 x2 tan( 0)
z2

z1
1 = 0.107

dh1 := ha1 +
dh2 := ha2 +

22

m z1
2
m z2
2

2 = 0.067

( 1 - cos( 1 ) )

dh1 = 5.693

( 1 - cos( 2 ) )

dh2 = 4.781

Sd1 := m z1 sin( 1 )

Sd1 = 7.23

Sd2 := m z2 sin( 2 )

Sd2 = 7.238

Coarda constanta si inaltimea la coarda constanta

hc1 := ha1 -

m cos( 0) sin( 0)

2
- x1 m sin( 0)

m cos( 0) sin( 0)
2
hc2 := ha2 -
- x2 m sin( 0)
4

Sc1 :=

Sc2 :=

m cos( 0)

hc2 = 3.573

2
m cos( 0)

hc1 = 4.315

+ x1 m sin( 2 0)

Sc1 = 6.512

+ x2 m sin( 2 0)

Sc2 = 5.972

23

Cota peste n dinti

N1 :=
N2 :=

24

z1
9
z2
9

+ 0.5

N1 = 2.389

N11 := 3

+ 0.5

N2 = 3.5

N21 := 4

wN1 := m [ ( N11 - 0.5) + z1 inv0 ] cos( 0) + 2x1 m sin( 0)

wN1 = 31.5

wN2 := m [ ( N21 - 0.5) + z2 inv0 ] cos( 0) + 2x2 m sin( 0)

wN2 = 43.294

Gradul de acoperire
2

E :=
25

26

ra2 - rb2 +

E = 1.401

Verificarea la interferenta
2

ra1max :=

aw + rb2 - 2 aw rb2 cos( w)

ra2max :=

aw + rb1 - 2 aw rb1 cos( w)

Grosimea dintelui pe cercul de cap

Sa2 = 2.889
Alunecarile de profil
15 = 1.858
25 = 1.901
28

m cos( 0)

Sa1 = 2.196

27

ra1 - rb1 - aw sin( w)

Verificare
ra1 + c0 + rf2 = 90
ra2 + c0 + rf1 = 90

ra1max = 47.777
ra2max = 61.942