RADIATORS FOR TRANSFORMERS INDEX 1- General Informations, L1- Dimensions, 1.2- Materials, 1.3- Leakage Test, 1.4- Surface Operations and Protective Against Corrosion, 2- Definitions, Radiator Types, Dimension: Protective Against Corrosion, Transportation, Definition and Examples of Order, Characteristics of Radiators, 3.1- Radiators for Distribution Transformer (W=230 mm ) 1.1- Dimensions. 1.2- Cooling surface, Dissipation factors, Weigth and Volume per Ele. 1.3- Correction factors, Radiators for Power Transformer ( W= 520 mm ) 3.2.1- Radiators with Pipes and Same Length Elements Radiators with Flanges and Same Length Elements. PPpRrw 1- Radiators with Flanges and Same Length Elements- Type 1 Radiators with Flanges and Same Length Flements- Type IL Radiators with Flan Radiators with Flanges and Graded Lilements. Radiators with Flanges and Graded One of Pipes. 4.]- Radiators with Flanges and Graded One of Pipes- Type 1. .2- Radiators with Flanges and Graded One of Pipes- Type I 3- Radiators with Flanges and Graded One of Pipes- Type IIL. Dimensions of Flange,Lifting lug and Bracing bose. - Cooling surface, Dissipation factors, Weigth and Volume per Ele. - Correction factors s and Same Length Elements- Type Ill.1- GENERAL INFORMATIONS W — 230 —» Radiators for Distribution Ti W = 520 —» Radiators for Power Transform Explanation of Dimensions for W = 320 Widhth of Radiator Elements 520 mm. 45-50 mm Distance between the Elements Thickness of Oil Channel 6-7 mm 9-10 mm Thickness of Element Outside Hmm 13mm Centre of Pipes Distance, 400-1200 mm 800-3500 mm ‘Ace.to DIN 42559, 3 ace. to DIN 1543 ace. to DIN 1543 Thicknees : 1,0 mm , St] Thicknees : 1,2 mm, St] - Spaced Strip «= Diameter : @ 8,0 - 10,0; acc.to DIN 668. ; Quality = St 12-03 ; acc. to DIN 17100 - Collector Tapes © for W © for W - Flanges Tube diameter : @ 76,1 acc. to DIN 2448 Tube diameter : O 88,9 acc. to DIN 2448, 150x150x20 mm; Quality: St -2 ace. to DIN 17100 « Size: W= 60mm = 10 mm,Hole=0 35 mm_; Quality : St 37-2 acc.to 17100 - Plug + for Air Drainage Plug 6 ace. to DIN 42558 + for Oil Drainage Plug 12A ace. to DIN 42558 - wracing Bosses + Sie :O ; Quality: $¢37-2 ace.to DIN 17100 1.3-_Leakage Tes - BAYSAN'’s radiators are tight for the transformer oil of 100 °C All radiators are checked with pressured air of 2 bar atmosphers overpressured in the water urface cleani + Internal = Chemical washing with solution. + External = Chemical cleaning or Sand blasti Base coatir = Epoxy based, double component paint, 35 pum. Intermediate 2 = Epoxy based, double component paint, 35 jum. = Top coating = As Standart, Epoxy based, double component paint, color RAT. 7033 : 35 um. Shade.Coating thickness and / or Coating type ( Epoxy, polyurethane based or ete.) as requested.2- DEFINITIONS (SSS 2. Radiator Typ B adiator with pipes (Without flanges ) F adiator with flanges, A = Radiator with same lenght elements. Kd = Radiator with graded elements. Kb = Radiator with graded one of pipes. mples. BA Radiator with pipes and same length element. FA Radiator with flanges and same length elements. BKd = Radiator with pipes and graded elements. FKd = Radiator with flanges and graded elements. BKb = Radiator with pipes, but graded one of them. FKd = Radiator with flanges and graded one of pipes. 2.2-__Dimensi L = Centre of pipes distance. LI Centre of graded pipe distance. G = Width of elements, Nda — = Number of same length clements. Ndk = Number of graded elements. Nbk = Number of elements of graded pipe. al Legth of flanged pipe ( upper side ) -egth of flanged pipe ( under side ) 2 Protective Agi orrosion Ab = Base coating on epoxy based, double component. Akb = Intermediate coating on epoxy based, double component., Skb = ‘Top coating on epoxy based, double component, Shade as requested Vi nternal coating on resisted to transformer oil. Br the color of top coating ( Standart : RAT. 7033 ) Oi = Special operation ( as customer requestes ) 24-__ Transportation. PN = On the palette. DN = Ace.to Shipping. TN = By trailer on the palette. 2.5-__Definitions and Examples of Order. Definition of Order. Type | [G]x[C]x[ NdayNak7Nbk |x fat7a2_|x [Surface operations | x{ Transportation2- DEFINITIONS Designation of Radiator with pipes and same length elements. L =1300mm ( Centre of pipes distance ) G = 520mm ( Width of elements ) Nda = 12 elements ( Number of same length element ) al 00 mm (Length of pipe - upper side ) a2 = 100mm (Length of pipe - under side ) Surface operations = Base, intermediate, top coating, RAL 7033, internal coating. insport = By trailer on the palette. BA 520 x 1300 x 12 x 100/100 -Ab-Akb-Skb-Br RAL 7033-Vi x TN ample. 2 Designation of Radiator with flanges and graded elements L 000 mm (Centre of pipes distance ) G > 520mm ( Width of elements ) Nda = 8 elements (Number of same length elements ) Ndk =7 elements (Number of graded elements ) al =115mm (Length of pipe - upper side ) a2 = 115mm (Length of pipe - under side ) Surface operations ~ Base, intermediate, top coating, Polyurethane based, RAL 7038.,internal coathing, Transport > Acc.to Shipping. FKd 520 x 2000 x 8/7 x 115 / 115 - Ab-Akb-Skb-Br RAL 7038- Vi fop coating on Polyurethan based x DN mple. 3 Designation of Radiator with flanges and graded one of pipes. LT =2300mm (Centre of pipes distance ) LI =1900mm (Centre of graded pipe distance ) G = 520mm ( Width of elements ) Nda = 14 clements (Number of same length elements } Nbk = 3 elements ( Number of graded clements ) 30mm (Length of pipe - upper side ) 130mm (Length of pipe - under side ) .¢ operations = Base, intermediate, top coating, RAL 7033 internal coating. al a2 Transport ~ By trailer on the palette. FKb 520 x 2300/1900 x14 /3 x 130 / 130 - Ab-Akb-Skb-Br RAL 7033-Vi x IN3- CHARACTERISTICS OF RADIATORS. 3.1: Radiators for Dis yp 22,5 O i 3.1.2: Cooling su L Qe WS55 /m2 | W55 / ele. Ge Ve Surface Weight Volume per Elem per Elem. | per Elem (mm) (m?) cw) (Ww) (kg) (dm*) 134 2.07 0.86 500 0.318 485 154 2.48 0,95 600 0,372 463 172 2,90 1,05 L 700 0,425 448 190 3.31 115 800 0,479 434 208 373 4,25 900 0,533, 423 226 4.15 1,35 1000 0,586 416 244 4,57 1.45 1100 0,640 406 260 5,00 1,55 1200 0,693 398 276 5,40 1,653 - CHARACTERISTICS OF RADIATORS, 3.1- Radiators for Distribution Transformers (W = 230 ‘orrection Factor: — Centre axis of || Radiator Ads Centre axis of : Active Part i : \ Radiators elements Opening Factor Number of Factor of between Groups [Elements Factor Height Difference Al(mm)]| fl Ne] 2 AQ(mm)} 250 | 0,740 2] 1441 0 0,800 260 | 0,756 3 | 1a 28 0,820 270_| 0,772 4 | 1,095 50 0,830 280_| 0,788 5 | 1072 75 0,840 290 _| 0,804 6 | 1,049 ee 300_| 0,820 7 | 1,033 125 |_0,860 310_| 0,836 8 | 1,020 150 | 0,870 320__| 0,852 @ | 1011 175__|_ 0,880 330_| 0,868 10 | 1,000 200 | 0,890 340__| 0,884 41 | 0,996 225 | 0,800 350_| 0,897 12 | 0,993 250__| 0,910 360 | 0910 13 | 0,990 275 | 0,915 370_| 0,921 14 | 0,987 300 | 0,925 380 | 0,931 15 | 0,984 325__|_ 0,930 390 _| 0,944 16 | 0,980 350__|_0.935 400_| 0,950 17 | 0978 375__|_0,940 410 | 0,959 18 | 0,972 400__| 0,950 420__| 0,966 425 __|_ 0,955 430__| 0,973 450__| 0,960 440_| 0.979 475 | 0,970 450_| 0,985 soo | 0.975 460_|_ 0,990 470_| 0,994 480__| 0,997 430 | 0,999 soo_| 1,000 >500 | 1,0003 - CHARACTERISTICS OF RADIATORS Radiators for Power Transformers (W = 520 3.2.1 Radiator with Pipes and Same Length Elements: for Air Drainage Plu Lifting tug we [oo I L.. Spaced strip i 10 520 (+ 0-10) for Oil Drainage Plug3- CHARACTERISTICS OF RADIATORS Radiators for Power Transformers (W = 520 3.2.2- Radiator with Flanges and Same Length Elements: 30.2.1- Radiator with Flanges and Same Length Elements - Type: 3.2- Lifting lug Bracing bosses for Air Drainage Plug Collector tube Flange for Oil Drainage Plug3 - CHARACTERISTICS OF RADIATORS, 3.2-__Radiators for Power Transformers (W = 520 3.2.2-_ Radiator with Flanges and Same Length Elements: 3.2.2.2- Radiator Flanges and Same Length Elements - Type Il: for Air Drainage Plug Lifting tug Collector tube Bracing bosses 1.18 ae ‘Spaced sire <____| a2 i for Oil Drainage Plug —<$3- CHARACTERISTICS OF RADIATORS Radiators for Power Transformers 3.2.2. Radiator with Flanges and Same Length Elements: or with Flanges and Same Length Elements - Type HL: B32: rainage Plug Lifting tug tor tube Bracing bosses [4 i \ 15 | ete : ‘Spaced simp fii | 108 : a2 : : — re - ¥ in 150 +> i 520 (+ 0-10) for Oil Drainage PlugCHARACTERISTICS OF RADIATORS3 - CHARACTERISTICS OF RADIATORS, R: adiator with Flanges and Graded One of Pipes: Radiator with Flanges and Graded One of Pipes - Type for Air Drainage Plu Lifting tug Bracing bosses Collector tube Ber PSS wre Mm i ‘Spaced stip a fgg ll gs s a2 SE Al Mi cases floors oo 150 — | 520 (+0 -10) for Oil Drainage Plug3 - CHARACTERISTICS OF RADIATORS 3.2-__ Radiators for Power Transformers (W = 520. 3.2.4- Radiator with Flanges and Graded One of Pipes: .2.4.3- Radiator with Flanges and Graded One of Pipes - Type IN: for Air Drainage Plug Lifting lug Bracing bosses ‘Spaced strip oo for Oil Drainage Plug 20 (+ 0-10)3- CHARACTERIS PICS OF RADIATORS 3.2- Tolerance: for Holes : +-0,5 Other: +-4 Tolerance: for Holes : +-0.5 Other 24-1 BRACING BOSES Tolerance:+ - 0,5 05 43 - CHARACTERISTICS OF RADIATORS 32. 3.2.6- Cooling surface,Dissipation factors, Weigth and Volum per Element : L Qe W55/m2 | WS55/ele. Ge Ve Surface Weight | Volume per Elem, per Elem. | per Elem. (mm ) (m) (w) (w) (kg) (dm?) 800 0,953 432, 412 9.70 260 | ‘900 4,073 430 462 410.83 3,08 1000 1,192 428 510 11,94 3:38 1100 4,311 427 560 13,05 363 1200 1,430. 424 802 14,16 3,92 1300 1,550. 418 648 15,28 419 1400 1,669) 416 694 15,62 446 1500 1778 413 739 17,42 473 1600 1,907 408 778 18.62 5,02 1700 2,027 404 819 18.97 5.30 1800 2.146 400 858 20,87 5.57 1900 2,265 308 901 21,98 5.85 2000 2,384 395 942 23,09 611 2100 2,503 392 981 24,20 6.34 2200 2,622 389 1020 25,32 667 2300 2,742 386 | 1058 26,44 6.95 2400 2,864 378 1084 26,70 7,23 2500 2,980 375 1116 28,67 7,50 2800 3,009) 372, 1153 29,78 7.16 2700 3.218 370 1191 30,90 8,04 2800 3,334 369) 1230 31,98 8.32 2900 3,457 365 1262 33,13 8.59 3000 3576 360 1287 33,47 8.87 3100 3.695 358 1323 35,36 9.15 3200 3,814 356 1358 36,47 9.42, 3300 3,934 353 1389 36,82 9.68 3400 | 4,053 34g | 4415 38.71 9.97 3500 4172 348 1452 | 39,82 10.263 - CHARACTERISTICS OF RADIATORS 32+ 3.2.7- Corr Centre axis of mm Radiator Aa! Centre axis of : Active Part : : Radiaior’s elements ‘Opening Factor Number of Factor of between Groups Llements Factor Height Difference Timm iL Nel Zimmit—1 0 8S. 71a a 380 0,905 3_[ 1,125 2 0,820 00__|_0.576 41,100 30 0,830. 610__| 0.924 3_|_1,080 75 0,840 €20__[ 0.937 6 | 7,089 00__| 0,880 30__| 0,940 7_|_1.055 125) B60. 640__|_ 0.946 @_| 1.047 750__| 0,870 650 0,953 a [1.034 775 0,880 650_| 0.958 | 7,010 00 7.880 670_| 0,963 i1_[_7,000 225) 0,900 680__| 0.967 12 | _0.975 250 0,970 690_| 0.97; 13 [0.057 275) 0.75 700__|_0.977 14_[ 0.547 300 0.925 7i0__| 0,982, 15 |_0.927 325 0,930 720 0.986 76 [0.910 350_| 0,935 730 0.991 17_|_0,890 375 0,940 740) 0,996 18 | 0873 400 0,950 750 | 1,000 ig [0.857 425 0,955 >750_| 1,000 [0,832 450 960 21 [0.819 475 0.970 22 [0,795 500 0.975 23 [0,780 525 | 0,980 24 | _0764 S50_| 0,985. B75 __| 0,990. 600 7,000 625 7,005, 650 7,070 675 7,020 700 7,025 725 7,030 750 7,035 775 7,040, B00 7,050 825 7,055 @50 7,060, B75 7070 S00 1,075 825 7,080, 950 7,085__| 975 7,080 1665 60 55 50 45 40 35 30 ISI DUZELTME FAKTORU HEAT CORRECTION FACTOR Vyag (oil) (°C) 0.7 0.8 0.9 1.0 44°12 1.3 14 1.5 1.6 47 1.8