Reductor cilindric

Date de intrare:
Pm 4

n m 875

kW

Consider m

i12

rot/min

Se adopt :

itc 1.6

itot

a 0.3

[Anexa 27]

i12 3.031

itc

Se adopt :

STAS 6012-82

i12STAS 3.15
u 12teoretic i12STAS

Materiale:

z1 26

[Anexa 2]

u 12teoretic 3.15

pinion 41MoCr11
roat 40Cr10

Se adopt :

Adopt m:

itot 4.85

HB = 3000 MPa
HB = 2700 MPa

z2 z1 u 12teoretic

[Anexa 33]

z2 81.9

z2 83

u 12

Verificare:

z2
z1

u12

u 12 3.192

u 12teoretic u 12
u 12teoretic

100

este n %
intervalul -2,5%....2,5%
u12 1.343

Recalcul m raportul de transmitere a transmisiei cu curele trapezoidale:

itc

itot
u 12

itc 1.519

Calculul tura iilor:

n 1

n 2

nm
itc
nm
itc u 12

n 1 575.932

n 2 180.412

rot/min

rot/min

Calculul puterilor:
Se adopt :

c 0.96

P1 Pm tc rul
P2 Pm tc c rul

tc 0.92
P1 3.643

kW

P2 3.462

kW

rul 0.99

[Anexa 1]

Calculul momentelor de torsiune:

7

T1

3 10 P1
n1
7

T2

N*mm

N*mm

T1 6.041 10

3 10 P2

T2 1.833 10

n2

Predimensionarea angrenajului
n

20
180

n 0.3490659

Hlim1 760
Hlim2 720

h as 1

cns 0.25

MPa

Flim1 580

MPa

MPa

Flim2 560

MPa

[Anexa 25]

Calculul lui z1 critic

ZE 189.8

Z 0.995

Z cos ( )

180

ZH 2.49 Z

ZH 2.478

Num rul de cicluri de solicitare:

Lh1 8000

Lh2 8000

ore

ore

Num rul de ro i cu care vine n contact pinionul, respectiv roata

1 1

2 1
8

NL1 60 n 1 Lh1 1

NL1 2.764 10

rezult

ZN1 1

NL2 60 n 2 Lh2 2

NL2 8.66 10

rezult

ZN2 1

Zw 1

[Anexa 7]

YN1 1
[Anexa 9]
YN2 1

Tensiunile admisibile:
HP1 0.87 Hlim1 ZN1 Zw

HP1 661.2

HP2 0.87 Hlim2 ZN2 Zw

HP2 626.4

HP HP1 if HP1 HP2

022 750

MPa

z1

zn1

( cos ( ) )

MPa

HP 626.4

HP2 otherwise

021 800

MPa

MPa

z2

zn2

zn1 26.774

MPa

cos ( )

YSa1 1.59

YSa2 1.79

[Anexa 19]

Y1 0.997

Y2 1

[Anexa 8]

FP1 0.8 Flim1 YN1 Y1

FP1 462.608

FP2 0.8 Flim2 YN2 Y2

FP2 448

FP FP1 if FP1 FP2

2 FP1 u 12 1

Fz1cr 1.25 ZE Z ZH

HP

pentru x1 = 0 si x2 = 0

MPa
MPa

FP 448

FP2 otherwise

u 12

zn2 85.471

MPa

Fz1cr 428.067

cos ( )

Deoarece din Anexa 26 rezult ca z1critic este foarte mare este clar c solicitarea
principal este presiunea de contact.
[Anexa 20]

KA 1.25

awnec 0.875 u 12 1

mnnec

2 awnec cos ( )
z1 z2

T1 KA ZE ZH Z

a HP u 12

mnnec 2.353

awnec 129.513

mm

mm

Din STAS 822-82 [Anexa 4] se alege:

mn z1 z2

mn 2.5

a 137.589

2 cos ( )

mm

Se alege din STAS 6055-82 [Anexa 3]

aw a
mn

0.964

tan n

b 42

cos t

wt 0.396

wtgrade wt

invt tan t t

invt 0.01532644

invwt invt z1 z2
2 tan n
2

xsn

0.5

xn2 xsn xn1

xsn 1.023

xst xsn cos ( )

tgrade 20.181

180
wtgrade 22.714

xst 1.014

log u 12

180

tgrade t

invwt 0.02216165

xsn

mm

t 0.352

invwt tan wt wt

xsn

xn1

aw

mm

cos ( )

wt acos

aw 140

b a aw

t atan

mm

z1 z2

log

xn1 0.507

6
100 ( cos ( ) )

xn2 0.516

Coeficien ii deplas rilor de profil trebuie sa fie mai mari sau egali dect valorile minime
xn1min
xn2min

14 zn1
17
14 zn2
17

xt1 xn1 cos ( )

xn1min 0.751

xn1 xn1min 1.259

xn2min 4.204

xn2 xn2min 4.72

xt1 0.502

xt2 xn2 cos ( )

xt2 0.511

Diametrele cercurilor de divizare:

d 1

mn z1
cos ( )

d 1 65.639

mm

d 2 mn

z2
cos ( )

d 2 209.539
mm

Diametrele cercurilor de baz :

d b1 d 1 cos t

d b1 61.609

d b2 d 2 cos t

mm

mm
d b2 196.675

Diametrele cercurilor de rostogolire:

d w1 d 1

cos t

d w1 66.789

cos wt

d w1 d w2

Se verific :

d w2 d 2

mm

cos t

cos wt

mm
d w2 213.211

140

Diametrele cercurilor de picior:

z1

d f1 mn

cos ( )

d f1 61.93

z2

d f2 mn

2 h as cns xn1

cos ( )

2 h as cns xn2

mm

d f2 205.87

mm

Diametrele cercurilor de cap:

z2

d a1 2 aw mn

cos( )

cos( )

d1

at1 acos

d a1
d2

at2 acos

d a2

d a1 72.88

z1

d a2 2 aw mn

2 h as 2 xn2

cos t

2 h as 2 xn1

d a2 216.824

cos t

invat1 0.06836851

invat2 tan at2 at2

invat2 0.02958286

s n1 0.5 2 xn1 tan n mn

s n2 0.5 2 xn2 tan n mn

s n1 4.85
s n2 4.866

180
at1grade 32.291

180
at2grade at2 at2grade 24.896

at2 0.434519

invat1 tan at1 at1

mm

at1grade at1

at1 0.563581

mm

mm

mm

s t1
s t2

0.5 2 xt1 tan t mn

cos ( )

0.5 2 xt2 tan t mn

cos ( )

d a1

a1 atan

d1

d2

mm

s t2 4.914

mm

a1 0.154797

d a2

a2 atan

tan ( )

s t1 4.898

tan ( )

a1grade a1

mn z1

cos ( )

mn z2

cos ( )

s at1 invt invat1

s at2 invt invat2

cos t

cos t

s t1

cos at1

s t2

cos at2

s an1 s at1 cos a1

s an1 1.554

mm

s an2 s at2 cos a2

s an2 1.973

mm

a2grade a2

a2 0.144415

180

s at1 1.573

mm

s at2 1.994

mm

a1grade 8.869

180
a2grade 8.274

grosimea dintelui pe cercul de cap trebuie sa fie san >= coef * mn , unde coef = 0.25 pentru danturi
imbunatatite si coef = 0.4 pentru danturi cementate.
s an2 0.25 mn 1.348

s an1 0.25 mn 0.929

2 mn cos t

d a2 d b2 2 aw sin wt

d a1 d b1

cos ( )

1.484

Gradul de acoperire frontal trebuie sa fie mai mare decat 1.1...1.3

1.3 0.184

b sin ( )

0.744

mn

d b1

b atan

d1

2.228

d w1

w atan

d1

tan ( )

b 0.131156

tan ( )

w 0.142041

bgrade b

180

wgrade w

180

bgrade 7.515

wgrade 8.138

Elementele angrenajului echivalent

zn1

zn2

z1

zn1 26.712

cos b 2 cos ( )
z2

zn2 85.274

cos b cos ( )
2

d n1 mn zn1

d n1 66.781

d bn1 d n1 cos n

d bn1 62.754

d an1 d n1 d a1 d 1

awn

cos b

cos n

mm

awn 142.387

mm
d an2 220.47

180
wngrade

22.508
wn
wngrade

mm

d an2 d bn2 2 awn sin wn

2

mm
d bn2 200.329

d an2 d n2 d a2 d 2

wn 0.392839

2 cos wn

d an1 d bn1

cos w

d n2 213.185mm

d bn2 d n2 cos n

mm

d an1 74.022

cos wt cos b

wn acos

d n2 mn zn2

mm

n 1.511

2 mn cos n

Dimensionarea i verificarea angrenajului

v 1

d 1 n 1
60000

v 1 1.979

m/s

Clasa de precizie: 8; danturare prin frezare cu freza melc,

Ra1,2 = 0.8 pentru flanc si Ra1,2 = 1.6 pentru zona de racordare. [Anexa 29]
Tip lubrifiant: TIN 125 EP STAS 10588-76 avand vascozitatea cinematica 125-140 mm2/s (cSt) [Anexa 34]

Z cos ( )
Y 1
Y

3
2

Z 0.995
Y 0.95

Ymin if Y Ymin
Y otherwise

Ymin

1 0.25

if 1

0.75 otherwise

Y 0.95

Ymin 0.814

ZH

2 cos b

ZH 2.319

cos t 2 tan wt

YFa1 2.15
YSa1 1.82

3
1

Y 0.25

100

if 1

Z 0.846

otherwise

v 1 z1

0.75

Y 0.746

treapta de precizie 8 [Anexa 28]

0.515

Kv 1.06

[Anexa 8]

Kv 1.04

Kv Kv Kv

Kv

zn2 85.274

[Anexa 8]

Y2 1.02

xn1 0.507

[Anexa 19]

YSa2 1.95

Y1 1

( zn1 26.712

YFa2 2.08

if 1

Kv 1.055

Kv otherwise

d 0.64

d1

KH 1.1

KF 1.17

[Anexa 24]

fpbr 21
Ft

2 T1

Ft 1.841 10

d1

fpbr 4

Ft

q 4 0.1

q 1.952

KH 1 2 q 0.5

Z
KF q

KH 2.152

KF 2.896

[Anexa
18] )
xn2 0.516

[Anexa 10]

ZL 1.05

Pentru flancuri
Ra1 0.8

Ra2 0.8

Rz1 4.4 Ra1

0.97

Rz2 4.4 Ra2

0.97

Rz100

Rz1 Rz2
2

Rz1 3.544
Rz2 3.544
100

Rz100 2.995

aw

[Anexa 11]

ZR 0.98

Pentru razele de racordare

Ra1 1.6

Ra2 1.6

Rz1 4.4 Ra1

0.97

Rz2 4.4 Ra2

0.97

Rz1 6.941
Rz2 6.941

YR1 1.02

[Anexa 11]

YR2 1.02

v 1 1.979

[Anexa 13]

Zv 0.92

Zx 1
Yx1 1
SHmin 1.15

HP1

HP2

[Anexa 14]

Yx2 1

SFmin 1.25

Hlim1 ZN1 ZL ZR Zv Zw Zx
SHmin

Hlim2 ZN2 ZL ZR Zv Zw Zx
SHmin

HP HP1 if HP1 HP2

HP2 otherwise

FP1

Flim1 YN1 Y1 YR1 Yx1

SFmin

HP1 625.632

MPa

HP2 592.704

HP 592.704

FP1 473.28

MPa

MPa

MPa

FP2

Flim2 YN2 Y2 YR2 Yx2

SFmin

FP FP1 if FP1 FP2

FP2 otherwise

FP2 466.099

MPa

FP 466.099

MPa

Recalcularea l imii:

z2
a

z
1

T1 KA Kv KH KH ZE ZH Z Z cos t
cos
wt
2 z2

aw

HP

b a aw

a 0.321

z1

Adoptam :

b 44.929

b 2 48

b 1 52

Recalcularea gradului de acoperire axial i total:

b 2 sin ( )

0.851

mn

2.335

Verificarea la solicitarea de ncovoiere

z2

T1 z1
F1

z1

KA Kv KF KF Y Y YFa1 YSa1
2 b 1 aw cos ( )

b 1 YFa2 YSa2

b 2 YFa1 YSa1

cos wt

F2 F1

cos t

F2 197.162

MPa

MPa
F1 175.579
MPa
FP1 473.28

FP2 466.099

MPa

Elementele de control
z1 cos t

Wt1 acos

z1 2 xn1 cos ( )

Wt1 0.443

z2 cos t

z2 2 xn2 cos ( )

Wt2 acos

N1prov 0.5

Wt2 0.384

z1 tan Wt1
2 xn1 tan n

invt

2
z1
( cos ( ) )

180
Wt1grade Wt1grade
25.354
Wt1

180
Wt2grade Wt2

21.999
Wt2grade

N1prov 4.255

N1 floor N1prov if N1prov floor N1prov 0.5

floor N1prov

N2prov 0.5

N1 4

1 otherwise

z2 tan Wt2
2 xn2 tan n

invt

2
z2
( cos ( ) )

N2prov 10.86

N2 floor N2prov if N2prov floor N2prov 0.5

floor N2prov

N2 11

1 otherwise

W Nn1 2 xn1 mn sin n mn cos n N1 0.5 z1 invt

W Nn1 27.635

mm

W Nn2 2 xn2 mn sin n mn cos n N2 0.5 z2 invt

W Nn2 81.364

mm

W Nt1

W Nt2

W Nn1

cos b

W Nt1 27.874

mm

W Nn2

cos b

W Nt2 82.069

mm

Wt1 0.5 W Nt1

Wt1 13.937

mm

Wt2 0.5 W Nt2

Wt2 41.035

mm

At1 aw sin wt 0.5 d b2 tan at2

At1 8.419

mm

Et2 aw sin wt 0.5 d b1 tan at1

Et2 34.591

mm

at1 0.5 d a1 sin at1

at1 19.467

mm

at2 0.5 d a2 sin at2

at2 45.639

mm

Pentru m surarea cotei peste din i trebuie s fie ndeplinite condi iile:
diferen ele de mai jos trebuie s fie pozitive
cond 1 b 1 W Nn1 sin b 5

cond 1 43.386

cond 2 b 2 W Nn2 sin b 5

cond 2 32.359

cond 3 Wt1 At1

cond 3 5.518

cond 4 at1 Wt1

cond 4 5.53

cond 5 Wt2 Et2

cond 5 6.444

cond 6 at2 Wt2

cond 6 4.604

Coarda constant i nal imea la coarda constant :

s cn1 mn 0.5 cos n xn1 sin 2 n

s cn1 4.283

mm

s cn2 mn 0.5 cos n xn2 sin 2 n

s cn2 4.297

mm

s ct1 4.315

mm

s ct2 4.329

mm

h cn1 0.5 d a1 d 1 s cn1 tan n

h cn1 2.841

mm

h cn2 0.5 d a2 d 2 s cn2 tan n

h cn2 2.861

mm

h ct1 0.5 d a1 d 1 s ct1 tan t

h ct1 2.828

mm

h ct2 0.5 d a2 d 2 s ct2 tan t

h ct2 2.847

mm

2
2

s ct1 s cn1

s ct2 s cn2

cos ( )

cos b

cos ( )

cos b

Stabilirea ungerii
Vitezele ro ii conduse:
v 2

d 2 n 2

v 2 1.979

60000

m/s

Distantele de la suprafata liber a uleiului la axa ro ilor:

k 3 if v 2 2
6 otherwise

Hmin

k 2 d a2

3
2

Hmax 0.95

d f2
2

k3

Hmin 36.137

Hmax 97.788

mm

mm