Date initiale:

Puterea motorului electric:

Pm := 5.55

kW

Turatia motorului electric:

n m := 2200 rot/min
Raportul total de transmitere:
i tot := 5.85

Considerm raportul de transmitere a transmisiei prin curele(preliminar):

i tc := 1.6
Se adopt:
i 12 :=

a := 0.3

i tot
i tc

Raportul real de transmitere:

i 12 = 3.656

Se adopt:
i 12STAS := 3.55

(conform STAS 822)

u 12teoretic := i 12STAS
u 12teoretic = 3.55

Materiale:

pinion 41MoCr11
roat 40Cr10

Se adopt:

z1 := 27

z2 := z1 u 12teoretic
z2 = 95.85

dinti

dinti

HB = 3000 MPa
HB = 2700 MPa

z2 := 96

Adoptm:

dinti

Raportul real de transmitere al angrenajului:

z2

u 12 :=

u 12 = 3.556

z1

Verificarea abaterii de la raportul de transmitere:

u12 :=

u 12teoretic u 12
u 12teoretic

100

u12 = 0.156 %

este n intervalul -2,5%....2,5%

Recalculm raportul de transmitere a transmisiei cu curele trapezoidale:

i tc :=

i tot
u 12

i tc = 1.645

Calculul turaiilor arborilor:

n 1 :=
n 2 :=

nm

n 1 = 1.337 10 rot/min

i tc
nm

n 2 = 376.068

i tc u 12

rot/min

Calculul puterilor:
Se adopt:

c := 0.96

P1 := Pm tc rul
2

P2 := Pm tc c rul

tc := 0.92

P1 = 5.055

kW

P2 = 4.804

kW

rul := 0.99

Calculul momentelor de torsiune:

7

T1 :=

3 10 P1

N*mm

N*mm

T1 = 3.61 10

n 1
7

T2 :=

3 10 P2

T2 = 1.22 10

n 2

Predimensionarea angrenajului
Parametrii de referinta se calculeaza conform STAS 821.
n :=

20

n = 0.3490659 radiani

180

unghiul de angrenare in plan normal

h as := 1

coeficientul inaltimii capului de referinta in plan normal

cns := 0.25

coeficientul jocului de referinta la capul dintelui, in plan

normal

Hlim1 := 760

MPa

Flim1 := 580

MPa

Hlim2 := 720

MPa

Flim2 := 560

MPa

Calculul lui z1 critic

ZE := 189.8
:=

Z :=

180

cos( )

ZH := 2.49 Z

Z = 0.995
ZH = 2.478

Durata de functionare impusa:

Lh1 := 8000

ore

Lh2 := 8000

ore

Numrul de roi cu care vine n contact pinionul, respectiv roata:

1 := 1

2 := 1
8

rezult

ZN1 := 1

YN1 := 1

rezult

ZN2 := 1

YN2 := 1

NL1 := 60 n 1 Lh1 1

NL1 = 6.418 10

NL2 := 60 n 2 Lh2 2

NL2 = 1.805 10

Zw := 1
Tensiunile admisibile:
HP1 := 0.87 Hlim1 ZN1 Zw
HP1 = 661.2

MPa

HP2 := 0.87 Hlim2 ZN2 Zw

HP2 = 626.4
HP :=

MPa

HP1 if HP1 < HP2

HP = 626.4

HP2 otherwise

021 := 800

zn1 :=

MPa

022 := 750

z1
( cos( ) )

MPa

zn1 = 27.804

MPa

zn2 :=

z2
cos( )

YSa1 := 1.59

YSa2 := 1.79

Y1 := 0.997

Y2 := 1

FP1 := 0.8 Flim1 YN1 Y1

zn2 = 98.858

pentru x 1 = 0 si x 2 = 0

FP1 = 462.608

MPa

FP2 := 0.8 Flim2 YN2 Y2

FP :=

FP2 = 448

FP1 if FP1 < FP2

FP = 448

FP2 otherwise
2 FP1 u 12 + 1

Fz1cr := 1.25 ( ZE Z ZH)

HP

MPa

u 12

MPa

Fz1cr = 417.636

cos( )

z1critic este foarte mare, de aici rezulta ca solicitarea principala este de presiune de contact.

KA := 1.25

Distanta axiala si modulul necesar:

awnec := 0.875 ( u 12 + 1 )

T1 KA ( ZE ZH Z)

awnec = 114.361

a HP u 12
mnnec :=

2 awnec cos( )

mnnec = 1.841

z1 + z2

Din STAS 822-82 se alege:

mn := 2
a :=

mm

mn ( z1 + z2)
2 cos( )

a = 124.209

mm

mm

mm

Se alege din STAS 655-82

aw := 125
aw a
mn

mm

= 0.396

Latimea rotilor dintate

b := a aw
b = 37.5

mm

Unghiul de presiune de referinta in plan frontal

tan( n)

cos( )

t := atan
t = 0.352

tgrade := t

180

tgrade = 20.181

grade

Unghiul de angrenare in pan frontal:

wt := acos

aw

cos( t)

wt = 0.369

Ecuatiile fundamentale ale angrenajului:

invwt := tan( wt) wt

invwt = 0.01772174
invt := tan( t) t
invt = 0.01532644

wtgrade := wt

180

wtgrade = 21.145

Suma coeficientilor deplasarilor de profil in plan normal:

xsn :=

(invwt invt) (z1 + z2)

2 tan( n)

xsn = 0.405
Coeficientii deplasarilor de profil in plan frontal:
xst := xsn cos( )
xst = 0.401
xn1 :=

xsn

+ 0.5

log( u 12)

xsn

z1 z2

6
100 ( cos( ) )

log

xn1 = 0.316
xn2 := xsn xn1
xn2 = 0.088
Coeficienii deplasrilor de profil trebuie sa fie mai mari sau egali dect valorile minime

xn1min :=

14 zn1
17

xn1min = 0.812
xn1 xn1min = 1.128
xn2min :=

14 zn2
17

xn2min = 4.992
xn2 xn2min = 5.08
xt1 := xn1 cos( )

xt1 = 0.313

xt2 := xn2 cos( )

xt2 = 0.088

Diametrele cercurilor de divizare:

d 1 :=

mn z1
cos( )

d 1 = 54.531
d 2 := mn

mm
z2

cos( )

d 2 = 193.887

mm

Diametrele cercurilor de baz:

d b1 := d 1 cos( t)

d b1 = 51.183

d b2 := d 2 cos( t)

mm

d b2 = 181.984

Diametrele cercurilor de rostogolire:

d w1 := d 1

cos( t)
cos( wt)

d w1 = 54.878
d w2 := d 2

cos( t)
cos( wt)

d w2 = 195.122

Se verific:
d w1 + d w2
2

mm

= 125

mm

mm

Diametrele cercurilor de picior:

z1

2 ( h as + cns xn1)
cos
(

d f1 := mn

d f1 = 50.8

mm

z2
2 ( h as + cns xn2)
cos( )

d f2 := mn

d f2 = 189.241

mm

Diametrele cercurilor de cap:

z2
2 h as + 2 xn2
cos( )

d a1 := 2 aw mn
d a1 = 59.759

mm

z1
2 h as + 2 xn1
cos( )

d a2 := 2 aw mn
d a2 = 198.204

d1

mm

at1 := acos

cos( t)

at1grade := at1

180

d a1

at1 = 0.542376

radiani

at1grade = 31.076

grade

d2

at2 := acos

cos( t)

at2grade := at2

180

d a2

at2 = 0.407374
at2grade = 23.341

invat1 := tan( at1) at1

invat1 = 0.06028808
invat2 := tan( at2) at2

invat2 = 0.02413865

Coarda constanta normala a dintilor:

sn1 := ( 0.5 + 2 xn1 tan( n) ) mn
sn1 = 3.602

mm

sn2 := ( 0.5 + 2 xn2 tan( n) ) mn

sn2 = 3.27

st1 :=

mm

(0.5 + 2 xt1 tan( t) ) mn

cos( )

st1 = 3.637
st2 :=

mm

(0.5 + 2 xt2 tan( t) ) mn

cos( )

st2 = 3.302

mm

d a1

a1 := atan

d1

tan( )

a1 = 0.152816

a1grade := a1

radiani

180

a1grade = 8.756

d a2

a2 := atan

d2

grade

tan( )

a2 = 0.142694
a2grade := a2

radiani
180

a2grade = 8.176
sat1 :=

mn z1

cos( t)
+ st1
( invt invat1)
cos( )

cos( at1)

sat1 = 1.299
sat2 :=

grade

mm

mn z2

cos( t)
+ st2
( invt invat2)
cos( )

cos( at2)

sat2 = 1.629

mm

san1 := sat1 cos( a1 )

san1 = 1.284

mm

san2 := sat2 cos( a2 )

san2 = 1.613

mm

grosimea dintelui pe cercul de cap trebuie sa fie san >= coef * m n , unde coef = 0.25 pentru
danturi imbunatatite si coef = 0.4 pentru danturi cementate.
san2 0.25 mn = 1.113
san1 0.25 mn = 0.784
Gradul de acoperire:

d 2 d 2 + d 2 d 2 2 a sin
( wt)
a1
b1
a2
b2
w
:=
cos( )
2 mn cos( t)

= 1.611

 1.3 = 0.311
:=

b sin( )
mn

= 0.831
:= +
= 2.442

d b1

b := atan

d1

tan( )

b = 0.131156

d w1

w := atan

d1

tan( )

w = 0.140504
wgrade := w

radiani

180

wgrade = 8.05

grade

Elementele angrenajului echivalent

zn1 :=

z1

( cos(b) )2 cos( )

zn1 = 27.74

zn2 :=

z2

( cos(b) )2 cos( )

zn2 = 98.63
d n1 := mn zn1
d n1 = 55.48

mm

d n2 := mn zn2
d n2 = 197.261
d bn1 := d n1 cos( n)

mm

bgrade := b

180

bgrade = 7.515

d bn1 = 52.134

mm

d bn2 := d n2 cos( n)
d bn2 = 185.364

mm

d an1 := d n1 + d a1 d 1

d an1 = 60.708

mm

d an2 := d n2 + d a2 d 2

d an2 = 201.578

mm

cos( wt) cos( b)

cos( w)

wn := acos

wn = 0.365738
wngrade := wn

radiani
180

wngrade = 20.955
a

awn :=

(cos( b))2

awn = 127.159

cos( n)
cos( wn)
mm

n :=

grade

d an1 d bn1 +

d an2 d bn2 2 awn sin( wn)

2

2 mn cos( n)

n = 1.639

Dimensionarea i verificarea angrenajului

Viteza periferica a rotilor:

v1 :=

d 1 n 1
60000

v1 = 3.818

m/s

Clasa de precizie: 8; danturare prin frezare cu freza melc,

Ra1,2 = 0.8 pentru flanc si Ra1,2 = 1.6 pentru zona de racordare.
Tip lubrifiant: TIN 125 EP STAS 10588-76 avand vascozitatea cinematica 125-140 mm2/s (cSt) [

Z :=

cos( )

Y := 1

Y :=

3
2

Z = 0.995
Y = 0.945

Ymin if Y < Ymin

Ymin :=

(1 0.25 )

0.75 otherwise

Y = 0.945

Y otherwise

ZH :=

2 cos( b)

( cos(t))2 tan(wt)

YFa1 := 2.15
YFa2 := 2.08
zn1 = 27.74
xn1 = 0.316
zn2 = 98.63
xn2 = 0.088

YSa1 := 1.82
YSa2 := 1.95
Y1 := 1
Y2 := 1.02

if 1

ZH = 2.412

Ymin = 0.792

Z :=

3
1

( 1 ) +

if < 1

otherwise

Z = 0.806

Y := 0.25 +

0.75
n

Y = 0.708
v1 z1
100

= 1.031

treapta de precizie 8

Kv := 1.06
Kv := 1.04
Kv :=

Kv ( Kv Kv ) if < 1
Kv otherwise

Kv = 1.057

d :=

b
d1

KH := 1.1

KF := 1.17

d = 0.688

fpbr := 21
Ft :=

2 T1
d1

Ft = 1.324 10

fpbr 4

Ft

q := 4 0.1 +

q = 2.326

2 1
Z

KH := 1 + 2 ( q 0.5)

KH = 2.963
KF := q
KF = 3.747
ZL := 1.05

Pentru flancuri
Ra1 := 0.8
Rz1 := 4.4 Ra1

Ra2 := 0.8
0.97

Rz1 = 3.544

Rz2 := 4.4 Ra2

Rz100 :=

0.97

Rz1 + R z2
2

Rz2 = 3.544

100

Rz100 = 3.17

aw

ZR := 0.98

Pentru razele de racordare:

Ra1 := 1.6

Ra2 := 1.6

Rz1 := 4.4 Ra1

0.97

Rz2 := 4.4 Ra2

0.97

YR1 := 1.02

Rz1 = 6.941
Rz2 = 6.941

YR2 := 1.02

v1 = 3.818

[Anexa 11]

Zv := 0.92

[Anexa 13]

Zx := 1
Yx1 := 1

Yx2 := 1

SHmin := 1.15

HP1 :=

SFmin := 1.25

Hlim1 ZN1 ZL ZR Zv Zw Zx
SHmin

HP1 = 625.632
HP2 :=

[Anexa 14]

MPa

Hlim2 ZN2 ZL ZR Zv Zw Zx

HP2 = 592.704

SHmin

MPa

HP :=

HP1 if HP1 < HP2

HP2 otherwise

HP = 592.704

FP1 :=

Flim1 YN1 Y1 YR1 Yx1

SFmin

FP1 = 473.28

FP2 :=

MPa

Flim2 YN2 Y2 YR2 Yx2

SFmin

FP2 = 466.099

FP :=

MPa

MPa

FP1 if FP1 < FP2

FP2 otherwise

FP = 466.099

MPa

Recalcularea limii:

z2

z + 1 T K K K K Z Z Z Z 2 cos 2
1
1 A v H H ( E H ) ( t)
a :=
cos
3
2 z2
( wt)
aw
2
HP

b := a aw

b = 51.467

z1

Adoptam :

b 2 := 54

b 1 := 58

a = 0.412

Recalcularea gradului de acoperire axial i total:

:=

b 2 sin( )
mn

= 1.196
:= +
= 2.807

Verificarea la solicitarea de ncovoiere

2

z2
T1 z1
+ 1 ( KA Kv KF KF) Y Y YFa1 YSa1
2
z1
cos( t)

F1 :=

2
cos( wt)
2 b 1 aw cos( )
F1 = 172.858 MPa
FP1 = 473.28

F2 := F1

MPa

b 1 YFa2 YSa2

b 2 YFa1 YSa1

F2 = 192.447

MPa

FP2 = 466.099

MPa

Elementele de control
z1 cos( t)

z1 + 2 xn1 cos( )

Wt1 := acos

Wt1 = 0.409

radiani

Wt1grade := Wt1

180

Wt1grade = 23.462 grade

z2 cos( t)

z2 + 2 xn2 cos( )

Wt2 := acos
Wt2 = 0.357

Wt2grade := Wt2

180

Wt2grade = 20.463

N1prov := 0.5 +

z1

tan( Wt1)

( cos( ) )

2 xn1 tan( n)
z1

invt

N1prov = 4.099

N1 :=

floor( N1prov ) if N1prov floor( N1prov ) < 0.5

(floor( N1prov ) + 1)

otherwise

N1 = 4

N2prov := 0.5 +

z2

tan( Wt2)

( cos( ) )

2 xn2 tan( n)
z2

invt

N2prov = 11.639

N2 :=

floor( N2prov ) if N2prov floor( N2prov ) < 0.5

(floor( N2prov ) + 1)

otherwise

N2 = 12

( )

( ) (

WNn1 := 2 xn1 mn sin( n) + mn cos( n) ( N1 0.5) + z1 invt

WNn1 = 21.875

mm

WNn2 := 2 xn2 mn sin( n) + mn cos( n) ( N2 0.5) + z2 invt

WNn2 = 70.785
WNt1 :=

mm

WNn1
cos( b)

WNt1 = 22.065

WNt2 :=

mm

WNn2
cos( b)

WNt2 = 71.398

mm

Wt1 := 0.5 WNt1

Wt1 = 11.032

mm

Wt2 := 0.5 WNt2

Wt2 = 35.699

mm

At1 := aw sin( wt) 0.5 d b2 tan( at2)

At1 = 5.828

mm

Et2 := aw sin( wt) 0.5 d b1 tan( at1)

Et2 = 29.669

mm

at1 := 0.5 d a1 sin( at1)

at1 = 15.423 mm

at2 := 0.5 d a2 sin( at2)

at2 = 39.264 mm

Pentru msurarea cotei peste dini trebuie s fie ndeplinite

condiiile:
diferenele de mai jos trebuie s fie pozitive
cond1 := b 1 WNn1 sin( b) 5
cond1 = 50.139
cond2 := b 2 WNn2 sin( b) 5
cond2 = 39.743
cond3 := Wt1 At1
cond3 = 5.205
cond4 := at1 Wt1
cond4 = 4.391
cond5 := Wt2 Et2
cond5 = 6.03
cond6 := at2 Wt2
cond6 = 3.565
Coarda constant i nalimea la coarda constant:
scn1 := mn 0.5 ( cos( n) ) + xn1 sin( 2 n)
2

scn1 = 3.181

mm

scn2 := mn 0.5 ( cos( n) ) + xn2 sin( 2 n)

2

scn2 = 2.888

sct1 := scn1

mm

cos( )

(cos(b))2

sct1 = 3.205

mm

sct2 := scn2

cos( )

(cos(b))2

sct2 = 2.909

mm

h cn1 := 0.5 ( d a1 d 1 scn1 tan( n) )

h cn1 = 2.036

mm

h cn2 := 0.5 ( d a2 d 2 scn2 tan( n) )

h cn2 = 1.633

mm

h ct1 := 0.5 ( d a1 d 1 sct1 tan( t) )

h ct1 = 2.025

mm

h ct2 := 0.5 ( d a2 d 2 sct2 tan( t) )

h ct2 = 1.624

mm

Stabilirea si verificarea ungerii

Vitezele roii conduse:

v2 :=

d 2 n 2
60000

v2 = 3.818

m/s

Distantele de la suprafata liber a uleiului la axa roilor:

k :=

3 if v2 2
6 otherwise

Hmin :=

k=6

k 2 d a2

2
3

Hmin = 132.136
Hmax := 0.95

mm

d f2

Hmax = 89.889

2
mm

Forma constructiva a rotii conduse

d := 45

mm

:= 3 mn = 6

mm

1 := 0.5 52 = 26

mm

Se adopta:
1 := 18

mm

d c := 1.6 d = 72

mm

l := 1.1 d
l := 50

mm

d e := d f2 2 = 177.241
d e := 176
d g :=

mm

( de + dc)

d 0 := 32

mm

= 124

mm

mm

Calculul fortelor din angrenaj

Ft2 := 2

T2
d w2

= 1250.405

Ft1 := Ft2

Fr1 := Ft1 tan( wn) = 478.865

Fr1 := Fr2

Fa1 := Ft1 tan( w) = 176.852

Fa2 := Fa1

Fn1 :=

Ft1 + 478.86 + Fa1 = 1350.592 N

Fn2 := Fn1

Calculul reactiunilor si momentelor incovoietoare

l 1 := 52

mm

l 2 := 52

mm

S := 18

487.865 l 2 Fa1
H2 :=

d w1
2

mm

S l 1
= 376.545

l2

487.865 l 2 S ( l 1 + 2 l 2) + Fa1
H1 :=
V1 :=
FR1 :=

= 625.203
2

H1 + V1 = 678.498

FR2 :=

Nmm

M iH32 := H2 l 2 = 19580.321
Nmm

H2 + V2 = 729.839

M iV3 := V1 l 2 = 32510.542

mm
d w2
2

2 l3
487.865 l 3 Fa2

H3 :=

= 263.593 N

d 2 = 193.887

487.865 l 3 Fa2
H4 :=

= 625.203

M iH31 := S ( l 1 + l 2) H1 l 2 = 11834.819

l 3 := 54

M iH2 := S l 1 = 936

Arbies

Ft1

d w1

2 l2
Ft1

V2 :=

2 l3

= 84.174

V4 :=

d w2
2

= 84.174

V3 :=

Ft2
2
Ft2
2

= 625.203

= 625.203

N
Nmm
Nmm

FR3 :=

H3 + V3 = 630.844

M iH21 := H3 l 3 = 4545.406

M iV2 := V3 l 3 = 33760.948

FR4 :=

H4 + V4 = 630.844

M iH22 := H4 l 3 = 4545.406

Verificarea arborilor
Solicitari compuse
d int := 30

Arbint

:= 0.277

T1 = 36100.491
alternant
pulsatorie

M i3 :=

M iH31 + M iV3 = 34597.663

M i3 + ( T1)
2

ech3 :=

d ies := 42

= 13.586

32

= 2650.719

MPa valoarea este <140.. 150 MPa

T2 = 121990.778

mm

b pana := 10

M i2 :=

Wz

Arbies

Wz :=

d int

t pana := 4.5

M iH22 + M iV2 = 34065.56

3

Wz :=

d ies
32

b pana t pana ( 45 t pana)

2 45

M i2 + ( 1.5 T2)
2

ech2 :=

= 6453.447

mm

Wz

= 28.842

MPa <140.. 150 MPa

Verificarea penelor
T1 = 36100.491 h pana := 5
l pana := 50

mm b pana := 6

l c := l pana b pana = 44
s :=

d c := 30

4 T2
h pana l c d c

= 73.934

mm

mm
mm
f :=

2 T1
b pana l pana d c

= 8.022

MPa

N
N

T2 = 121990.778 h pana := 8

d c := 42

l pana := 65 mm b pana := 10
l c := l pana b pana = 55
s :=

f :=

4 T2
h pana l c d c

b pana l pana d c

mm

mm

= 26.405

2 T2

mm

MPa

= 8.937

MPa

Verificarea la incalzire
P1 = 5.055
t 0 := 20

t :=

c = 0.96

kW

1 := 12

:= 0.15

S := 1

gr C

P1 ( 1 c) 10

1 ( 1 + ) S

+ t 0 = 34.652

gr. C

Proiectarea transmisiei prin curele

Dp1 := 160
Dp2 :=

i tc = 1.645

mm

Dp1

= 97.246

i tc

mm

0.7( Dp1 + Dp2) Ap 2 ( Dp1 + Dp2)

Ap := 250

0.7( Dp1 + Dp2) = 180.072

2 ( Dp1 + Dp2) = 514.492

mm

Dp2 Dp1
= 0.252
2 Ap

:= 2 asin

g :=

1 := 180 g = 194.42
Lp := 2 Ap + Dm +
L := 1000

( Dp2 Dp1)
4 Ap

180

= 14.42

Dm :=

= 908.019

cL := 0.9

p := 0.25 L 0.393 ( Dp1 + Dp2) = 148.902

mm

Dp1 + Dp2
2

= 128.623

q := 0.125 ( Dp2 Dp1) = 492.259

2

Ap := p +
v :=

p q = 296.142

Dp1 n m
60 1000

= 18.431

cf := 1.2

z0 :=

cf Pm
cL c P0

mm
m
s

c := 0.96

= 3.653

P0 := 2.11

curele

cz := 0.95
z :=

z0
cz

= 3.846

z := 4

v 3
f := 2 10 = 36.861
L
3 Pm
F := 10
= 301.128
v

f 80 = 1

S := 2 F = 602.257
X := 0.03 L = 30
Y := 0.015 L = 15

Curele trapezoidale de tip

SPZ
l p := 8.5

n := 2.5

e := 12

r := 0.5

m := 9

f := 8

= 0.277