Pipex Producing excellence BONDSTRAND® 2400, 2416 & 2425 Glassfibre Reinforced Epoxy (GRE) Pipe Systems Pipex px® are the sole distributor for NOV FGS in the UK and Ireland Ney FiberGlass Systems T: +44 (0) 1752 581200 F: +44 (0) 1752 581209 sales@pipexpx.com Www .pipexpx.comBondstrand® 2400 Giasstiver Reinforced Epoxy (GRE) pipe systems Uses and applications + Potable water + Crude oll & gas + Cooling water + Brine solutions + Produced water + Drainage’ + Fire water (FM approved) + Sewage + Waste water + C0, + Saltwater + Gereral service for milly corrosive liquids Characteristics Laminato meets requirements of API specification 15LA and ISO 14592, + Pipe wall design based on hydrostatic design bass (Procedure B) with a 0.8 service factor, + Maximum operating temperature: 98 °C. Temperatures up to 121 °C are possible. Please consult NOV Fiber Glass Systems; + Pipe sizes: 50-1000 mm (2" - 40") + Standard pressure rating up to 50 bar, Higher pressure ratings are possible, Please consult NOV Fiber Glass Systems; + ASTM D-2910 classification: RTRPLATAW. Description Pipe Filament wound Glassfiber Reinforced epoxy (GRE) pipe with an integral Taper female x shaved spigot adhesive bonded joint (or Key-Lock integral female x male mechanical joint, ‘Eitings Filament wound Glassfiber Reinforced epoxy (GRE) fitings with integral Taper female bell ends. A wide range of tings, such as elbows, toes and reducers are avalable, Flanges Filament wound GRE heavy duty and stub end flanges with integral Taper female bell end. Standard flange riling pattern as or ASME B16.5 and B16.47A class 150. Othor driling pattorns such as class 800, DIN and JIS aro also avallablo. For dimensional data and standard configurations fr fitings, please reer to the respective fiting guides. Optionally, the systom can be supplied conductive (Bondstvand 2400C) or with fireproofing (Bondstrand 2400FP), Note: pipe nipples, saddles and flanged fitings have diferent end configurations. Pipe sizes From 50 - 100 mm (2"- 4") 5.8-6.2mor9mrandom length For 150 mm (6") 5.8-6.2m,9mor 11.6-11.9 mrandom length From 200 - 1000 mm (@"- 40"); 11.6- 11.9 random length Note: Overall pipe langth depends on size, end configuration and production location www.tgepipe.com + tgspl @y FiberGlass Systems‘Typical physical properties ‘Thermal conductivity pipe wall ‘Wim'k 0.33 NOV FGS ‘Thermal expansion @ 24 °C man °C texto ASTM D896. ‘Thermal expansion @ 83 °C mmimm °C 24xi0* ASTM 0696 Flow cosffcient Hazen-Willams 150 - ‘Absolute roughness m s.3xi0¢ - Density koma +1800 z Specie gravity 18 ASTM 0792 ‘Spocifc heat sik 910 : Grounding resistance @500 Vol - pipe Ohmi 150 Lb), DIN, ISO and JIS are also avaiable. Bondstrand* 2416/3416 Glassfiber Reinforced Epoxy (GRE) pipe system Untined or wth 0.5 mm intetnalresin-ich reinforced liner ‘Maximum operating temperature: 23°C oF 121 °C depending on the curing system; Maximum pressure rating: 16 bat Conductive Conductive pipe systems are avallable to prevent accumulation of potentially dangorous levels of static elocrical charges. Pips, fitings and flanges contain high strength conductive flaments, Together with a conductive adhesive this provides an electicaly ‘continuous system, Description Bondstrand Bondstrand 2416+ 3416" Pipe Diameter 2-40 inch 2.0 ineh Joining system Taper'Taper, Key-Lock Taper/Taper, Key-Lock Liner"* o5mm 5mm ‘Temperature rates 92°C Pressure rating t6bar sGbar + Aigo avaiable in conductive version ‘Above 82°C, derat the pressure rating lineity to $02 at 121°C Key-Lock eyetems are suitable fora maximum temperatura of 92°C Joining system & configuration Pipe and fitings are available with a Taper/Taper adhesive bonded joint or a Key-Lock mechanical joint with O-ing sea. Pipe ‘30-1000 mm (2-40 inch: ‘TaperrTaper adhesive joint; End configuration: Integral Taper socket x Taper spigot 50.600 mm (2.24 inch) iKey-Lock mechanical joint; End configuration: Integral Key-Lock socket x Integral Key-Lock spigot Fiting ‘50-1000 mm (2-40 inch; ‘TaperrTaper adhesive joint. End configuration: Integral Taper socket ends. 50.600 mm (2.24 inch) iKey-Lock mechanical joint; End configuration: Integral Key-Lock socket ends. Flange ‘50-1000 mm (2-40 inch: ‘TaperiTaper adhesive joint. End configuration: Integral Taper socket ond. '50-600 mm {2-24 inch): Key-Lock mechanical joint End configuration: Key-Lock spigot Note: Pip nipples, sas and fangod tings have trent ond configurationsTypical pipe length Nominal ‘oiing ‘Approximate overall Lenatt™ System Pipe Size Europe Plant Asia Plant mm] [inch Im] [rm] 50-150 26 Taper/Taper eA 9.0 200.600 a24 Taper/Taper ents 1189 700-1000 (28-40 Taper/Taper 118 1189 50-150 26 Key-Lock 610 90 200.600 24 Key-Lock es0/11.8 1189 ‘Tolerance +60 mm, Typical physical Pipe propery Units Value Method properties Thermal eonduetiiy pipe wall Wim.X) 33 NOV FGS Thermal expansion coetcient 10-6 mmimm°O 18.0, Nov Fas Flow costcient Hazen.willams 150 ‘Absolute roughness 106m 53. - Density kgima +00 = ‘Specific grav 18 Asti 0-792 Typical mechanical Pipe propery 2476 Units aro os6 Method properties Braxial Utimate hoop stress at weeping Nimm2 250 — ASTM D-1899 Circumferential Hoop tensile strength imme 220 = —ASTMD.2290 Hoop tenste modulus Nima 25200 ASTM D-2290 Poisson's rato axiavhoop = 06s ost Nov Fas Longitudinal aia tensile strength Nimm2 8065 ASTMD-2105 Axial tensile modulus Nima 12500 9700 ASTMD-2105, Poisson's ratio hooplaxial - 040 044 © ASTMD-2105 ‘Asal bending strenath = a Nov Fas, Boam ‘Apparent elastic modulus Nimm2 12500 8000 ASTMD-2825 Hydrostatic Design Basis Static Nima — 12% ASTM D-2992 (Proc. 8) Pipe property 3416 Units osc Methos Brava Utimate hoop stress at weeping Nimm2 300 — ASTM D-1599 Circumferential Hoop tensile strength Nima, 380 — ASTM D290 Hoop tensile modulus Nima, 23280 18100 ASTMD-2290 Poisson's ratio axiahoop = 0931.08 Nov Fes Longitudinal Axial tensile strength Nima, 6 50 ASTMD-2105 ‘ial tensile modulus Nira 10000 7800 ASTM D-2105 Poisson's ratio hoop/axial = 040 0.45 ASTM D-2105, ‘Axial bending strength - 80 = Nov Fas Beam ‘Apparent elastic modulus Nima 9200 7000 ASTMD-2925, Hydrostatic Design Basis Static Nimme saa — ASTM D.2092 (Proc. 8) +n 65.Typical pipe performance Bondsirand 2476 al 21°C Nominal Internal Ultimate Pipe Pressure Collapse sze ‘Rating **Pressure Imm) finch (bar) (bar) 50 2 16 173 80 3 16 50 100 4 16 33 150 6 16 29 200 8 16 27 280 10 16 26 300 2 16 26 350 4 16 27 400 16 16 26 450 18 16 26 500 20 16 25 600 2a 16 25 700 28 16 25 780 30 16 25 200 2 16 25 900 36 6 24 300040. 16 25 1 -A193°0 using NOV FGS approved adhesive; ‘5, No safety factor included, Ss Par asi B22, Bondstrand 2416 at 21°C Nominal Internal Ultimate Pipe Pressure Collapse Sze “Rating “*Pressure [mm] finch] [bar] (bar) 50 2 16 165 80 3 16 48 100 4 16 30 +50 6 16 7 200 a 16 13 250 10 16 13 300 7 16 13 350 “4 18 13 +400 16 16 13 450 18 16 13 500 20 16 13 600 26 16 13 700 28 16 13 780 20 16 13 200 2 16 13 900 36 16 13 100040 16 13. + A198°C using NOV FGS approved adhesive ‘5, No safety factor included: s+ Per asim 2a suis [Nym} 738 210 136 yaa 4a 407 107 na 107 107 105 108 103 104 102 402 103 sms (ima) 739 210 a7 738 60 61 60 58 58 59 59 58 59 5a 58 58 58 Stiiness Factor (SF) [tbin} 108 108 149 453 ost +809 092 aie 6105 8158 11018 19148 32928 40831 40843 69208 96228 GF) {bin} 109 109 49 292 504 1024 1700 2195 3277 ea? 6130 10288 e659 22888 27644 39130 53625 Pipe Sttness “(PS) (psi) 573 163 106 94 86 2 24 88 84 83 82 83 80 at 20 7m 20 Pipe Sstifness “(PS) {psi) 575 168 107 BRSSSRSSRRESASTypical pipe dimensions and weights Bondstrand 2476 Nominal Pipe Pipe Inside ‘size Diameter [mm] {inch [mm 50 2 520 20 a ara 100 4 1052 150 6 159.0 200 8 208.8 250 10 2629 30012 3137 360018 348.4 400016 393.7 40018 4338 50020 4821 600 5786 70028 700.0 75030 750.0 30082 800.0 900 36.000 3900 4010000 eluding ner thickness, Bondstrand 3416 Nominal Pipe Pipe Inside Sze Diameter [mm] finch] (mm) 50 2 52.0 80 3 818 100 4a 1052 150 6 159.0 200 8 208.8, 250 10 2628 30012 3137 a0 14nd 4008 16 (3937 4500184338 50020421 600 245786 700 287000 750 «307500, 30082 800.0 900 368 =— 9000 yo00 4010000 + Bxetuding tne thickness. Minimum Structural Wall "Thickness [1] [mm 18 18 20 29 37 46 55 6a 69 76 a4 t03 yea 130 138 185 173 Minimum ‘Structural Wall “Thickness t) [mm] 18 18 20 25 3.0 38 45 49 56 62 69 82 10.0 107 114 128 142 Average Pipe Weight (kg/m) 07 19 14 30 49 75 108 128 164 198 26 35 50 58 65 2 302 ‘Average Pipe Weight {kam} 07 10 14 26 40 62 87 104 134 163 20 28 42 48 54 68 8 Designation per ASTM -2996 (ATRPAt..) Peat Fx: Fx FXI2116 FX-2116 F216 Fx12n16 Fx12016 FxI2n16 Fx12t16 FRI2116 FKI2N16 FXI2116 Fx-2116 Designation por ASTM 0.2996 (ATAPA1..) Feat Peeantt FRrant FKi2n2 FK2N13 Peang FX-2118 FX-2t16 FxI2116 FRI2N6 FXI2116 FK2116 FX-2116 FX-2116Span length Horizontal support for Bonds fand 2416 and 3416 at 21°C Nominal Single Continuous Single Continuous Pipe Span* Span* Span* Spant Sze 2816 2816 3416 3416 [mm] finch (rm) Im) [rm] (rs) 50 2 29 36 28 34 80 3 32 44 30 38 100 4 a5 45 32 a1 150 5 42 53 38 48 200 8 47 80 42 54 250 10 53 67 47 60 300 12 57, 73 54 65 350 14 60 77 53 68 400 16 64 84 87 72 450 18 67 85. 60 76 500 20 7A 90 63 80 600 24 72 28 68 a7 700 28 85 10.7 75 95 780 30 88 "4 78 98 200 32 80 115 ao 102 900 36 96 124 35 108 1000 40 403 128 as 113 * Span recommendations are based on pips il with wator having a dest of 1000 kan? and ride no provisions for weighs caused by valves, anges or ater heavy objects. At 93°C, span longts are approx. 10% wer. Bending Radius Minimum allowable for Bondstrand 2416 and 3416 at 21 Nominal Bending Bending Pipe Radius Radius Size 3616 206 {rom [inch [em (rm) 50 2 1 2 80 a 2 2s 100 4 2 2 150 6 53 82 200 e 8 6 250 10 103 a7 300 2 125 106 380 “4 139 116 200 16 159 195 250 18 173 150 500 24 235 208 709 2 29 259 750 20 00 an 800 22 at 291 900 36 362 230 Note: Do not bend pipe unt adhesive has cured. Sharper bends may reste excessiveTaper/Taper dimensions Dimensions for adhesive Taper Spigats for adhesive Taper/Taper (2-40 inch) joints. Nominal Pipe Sze [mm] finch 50 2 20 2 100 4 150 6 200 8 250 10 300 12 350 14 +400 16 480 8 500 20 600 2 700 28 750 30 800 32 900" 36 900" 36 1000" 40 1000" 40 +, For Bondstrand 2416 poe joint and fitting jin. Taper Angle x [degrees] 475 175 475 25 25 25 25 25 25 25 25 25 175 175 1.75 475 178 175 175 ‘+ For Bondstrand 246 pipe jot ony. Insertion Dept Ds [mm] 170 170 200 230 260 350 260 320 230 Nomi Spi Nose Thc inal igot [mm ° 25 60 55 6.0 60 80 a0 Dia of Spigot at Nose ‘Sd [mm] 552 eae 1072 1610 2108 268.9 3157 3a74 3967 4368 496.1 583.6 m9 762.0 atta e120 9120 10160 10160 Elbows 90° Flament-wound 90° elbows with integral Taper/Taper(2-40nch) socket ends for adhesive bonding Nominal Pipe Size [nen finch 50 2 20 3 100 4 150 6 200 8 250 10 300 2 360 14 +400 16 480 8 500 20 600 24 700 28 750 30 300 32 900 36 1000 40 Laying Length (LL) [em] 7 126 155 240 315 391 463 364 ‘402 472 523 625 728 ™ 828 929 1080 Overall Length (OL) [mm 137 176 205 290 395 501 603 504 972 642 723 855 956 1087 ime 1279 1360 Average Weight [ka] 06 1 24 42 12 16 26 37 5a 78 125 208 238 290 364 544 610Elbows 45° Filament-wound 45° elbows with integral Taper/Taper (2-40 inch) socket ends for adhesive bonding Nominal Pipe Sze Imm) {inch 50 2 80 3 100 4 150 6 200 8 250 10 200 2 350 “4 400 16 450 18 500 20 600 24 700 28 780 20 200 22 ‘900 36 3000 40 Laying Length i) {rom} 45 st eB 108 137 169 198 125 42 208 225 288 310 at 352 304 450 ‘vera! Length (oy [mm 95 mt 123 156 217 279 206 265 312 374 425 498 540 591 642 748 770 Average Weight tk] 05 og 1 2, 74 124 22 29 41 54 a 130 17 226 272 463 530 Elbows 22° Filament-wound 2216" elbows with integral TaperiTaper (2-40 inch) socket ends fr adhesive bonding Nomina Pipe size trom} neh 50 2 a0 3 100 4 150 6 200 8 250 10 2300 2 250 1“ 400 16 450 8 500 20 600 24 700 28 750 20 00 22 200 26 1000 40 Laying Length w {evn} 2 37 8 60 7% ee 7 n a5 108 16 138 157 197 17 197 234 Overall Length ou {rom 73 87 %3 110 156 178 a7 au 255 276 16 366 387 207 467 547 594 Average Weight tka . 06 og 14 54 97 155 2 26 29 58 93 123, 158 198 343 410Equal Tees Filament-wound equal Tee with integral Taper/Taper (2-40 inch) socket ends for adhesive bonding. Nominal Laying Overall Laying Overall, Average: Pipe Length Length Length Length Weight Sze fotalrun —tolalrun branch branch (uy (oun) 2) (2) [mm] [inch] [mm] [mm] {emmy [mm] tk 50 2 1468 248 74 128 13. 80 3 192 292 96 146 29 100 4 230 330 15 165 40 150 6 306 406 153 203 87 200 a 376 596 108 268 2 250 10 482 672 226 336 at 300 2 528 08 264 404 50 350 14 504 824 272 412 55 400 16 590 960 295 465 87 450 18 678 to18 339 509 103, 500 20 740 1140 370 570 209 600 24 868 1928 436 664 351 700 28 998 1454 497 rr 476 780 30 1086 1566 523 743 591 200 22 ine 1698 559 4g 77 900 36 1248 1088 624 74 213 00040. 1416 2056 708 1028 157 Reducing Tees ou 4. 3 Standard ou a Cae a ' Fabictoe Flament-wound standard and fabricated reducing tees with integral Taper/Taper 2-36 Inch) socket ends for achesive bonding Nominal Laying Overall Laying Overall_—Average Pipe Length —Lengty Length Length Weight zo OL) Lay (OL) (cunarunxbranch) hatfrun —halfrun branch {mmm neh] Gow fmm emmy fmm (ka ‘0xa0x50 axa2 96 46 86 136 27 To0x100850 4x2 115 165 99 149 38 sooxioox80 xed 115 165 108 158 40 150x150x50 &xBX2_ 153 203 128 174 80 1S0x150x60 GG 153 203 14 186 96 150x150x100 SxExt_ 153, 203 140 190 26 200:200%50 Bax 88 168 179 229 248 200x200%80 x3 188 268 159 209 160 2o0x200x100 exBxt 188 268 we 222 167 200x200x150ExBxS «188 268 178 228 132 250x250%50 10xt0x2 83 198 206 256 30 250x250x80 10x10x3 100 210206 256 22 250x250x100 10x10x¢ 226 336 194 24a 29 2501250150 10x10x8 226 336204 258 28 250u250x200 iOxtoxa 228 gag ag pag 00KG00%50 —_12x1242 28 22882 282. 35 300x300%80 12x12x3 100 240232 262 37 200x900x100 12K12x¢ 288 406 216 266 a 300x800x150 12x12x6 (284 408 228 279 a 200x300x200 12K12x8 268 40s 239 319 48 snoaom250 w2izda sa ang 21 gett 3501350450 14xt4x2 28 28 (aT 297 a 350%x350%80 14x13 100 2400 (2a 297 40 Note: Regular numbers ae lament wound tes; Hale numbers are fabricate.Reducing Tees (C’tnd) __Flamentwound standard and fabricated reducing tees wih integral TaperTaper (26 inch) socket ends for adhesive bonding, ou x Nomina Laying Overall Laying Overall__Average 3 Pipe engin Length Length Length Weight Size uO) ey) sl (runeunxoranch) haifrun _halfrun branch 33] Imm finch] fmm] mm] mmm] mm tha] p 350x350x100 taxied 113 253247 27 3 350x350x150 14xtax6 272 41224 304 “1 950x350x200 14x1@ 272 41228 344 54 850x350x250 14xt4x10 272 42000277 387 62 Standard ‘5xG6msA00 taxtaxi2 272 ata agg ag, 40040060 txt 88 258 ~«272 322 50 400x400x60—16x16x3 100 270 (be 322 53 4o0x400x100 t6xtéxs 113 28322 322 86 400x400xi50 16x16x5 295 465278 324 31 40034001200 16x16x8 295 465283 363 86 400x400x250 16xi6e10 295 465293 403 6 400x400x300 texiexi2 295 465305 445 7 dotxdooxGso textsxta pas ass gg asst 45048050 Texte 88 258 ~«292 342 34 450%450%60 ‘18x16x3 100 270 (Bae 342 58 450xd50x100 16xieed 113 203 (202 342 6 450x450x200 18x18 539 50816 396 100 4503450:250 texiBxi0 339 09 329 439 108 450x450x300 tex18x12 338 a) 469 107 450450050 18xi8x14 339 509330 470 137 50xs50x400 _texiexig aga soa ggg) ‘500x500x60 201202 —=—«B 288 ~~«O6 366 59 500x600 2020x100 300816 366 63 ‘500x500x100 20204118 3138 366 er 500x500x20020x20x8 370 870350, 430 175 500x500x250 20x20x10 370 570355 465, 180 500x500x300 2012012 370 570385 495 186 500+500x350 20x20x14 370 570356 496 188 500x500x400 2012018 370 570386 526 195 ‘5OQxS0Gs450 2ox20x1a _a7a___—g7a ag Baga 800x600 24x22 318 «864 414 7 600r600%80 — 2ax2axS——*100 330364 a4 76 Boox600x100 Baad 113 343364 414 80 600x600x300 atxaext2 434 64405 545 ait 60036001350 242014434 664406 546 281 800x600x400 2ax2ax16 434 64406 576 220 600x600x450 2424x18434 64428 598 239 ‘s00xG00s500 _2axax0 434 sg apg 20 700k700%50 28126:2—«8B 8425 475 97 700x700 — 28x283.— +100 330425 48 102 700700100 26x288 113 345 475 107 TO0x7O0X350 2628x4497 e478 615 413 700%700%800 2612816497 7483, 655 423 700x700 262818 497 ver 488, 653, 428 700%700x500 26128120497 79h 691 440 ‘oox700x600 _2axzoxe 497 77g zeta 750%750%50 90x02 «88 4850 500 103 76075080 SOx «+100 960480 500 109 750%750x100 30x04 113 573450 500 114 750x750x350 300x453 73501 eat 508, 750x750x400 30KGOXI6 532 73501 ert 516 750x750x850 300x532 733509 673 522 750x750x500 90x30x20 532 783 (508 708 534 750x7503600 3030x2432 73 5i7 77 555 wsoesox700 _aoao2a 592 rag st za a Note: Regular numbers ae lament wound tes; ale numbers are fabricatedReducing Tees (C’tnd) inch) socket onds for adhesive bonding, Fllamentwound standard and fabricated reducing tees with integral Taper Taper (2:36 Nominal Laying Overall Laying Overall Average: Pipe Length Length Length Length Weight Size you) ay) | (rurerunsbranch) halfrun halfrun branch 3| Imm} finch} [mm] em} mm) em) tka] 0x80x50 3x2 96 146 86 136 27 Yooxt00%50 4x2 115 165 9 149 38 Yooxt00@0 ax 115 165 108 158 40 150x150x50 XBX2 153 203 128 174 80 1S0x150180 6X3 153 203 134 184 96 1S0x150x100 Gxext 153 203 140 190 96 2001200%50 BBX? 38 168 179 223 248 200200180 xx? 188 268 159 209 16.0 200x200x100 BxSxt_ «188, 268 172 222 167 2003200150 &xSxS 188 268 178 28 132 250x250x50 10xt0x2 38 198 206 256 30 250125080 10x10x@ 100 210206 256 2 250x250x100 10x10x4 228 338 194 aa 29 250x250x150 10x10x6 226 236 208 254 28 250x250x200 10xtx8 226 a8 tg gaat 300K300x50 —_12x12x2 28 228 292 282 35 300x300%80 12x13 «100 240 232 282 37 200x300K100 42x12x4 264 404 216 266 43 300x300x150 12x12x6 264 404 229 278 42 Fabricated 300%300x200 1241208 284 404 239 319 45 800x300x250 Ixizxi0 284 agg 81st Noto: Regular numbers ae lament wound tes; Hale numbers are fabricated Bushing Saddles Nominal Pipe Sze ii [rwm) toch 20 2 + 80 3 lbs mt wo 6 20 8 , 2010 — ao 2 : ao 4 i 20 16 =e L_8 J 500 20 coo Angle [degree] 180 120 120 120 180 180 180 180 180 90 90 90 Filament-wound pipe saddles with stainless ste Saddle Lenatn ® 100 400 400 400 100 100 100 100 100 100 400 00 Saddle Thiokn, (ts) 4 “ “ “ 4 4 14 14 4 4 4 “4 Average Weight tka] 05 06 os 1 12 16 19 2a 28 33 37 44 + Consult NOV FOS for other type materia or athe sed bushings. [902 1 1 1 ‘pinch or % inch threaded bushings.” Requires Adhesive Kits [602]