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-productia anuala;
-randamentele individuale ale etapelor prin care se obtine in final produsul finit precum si
randamentul final al procesului.
Filtrare: η = 80%
Extractie: η = 94%
Reextractie: η = 90%
Cristalizare: η = 90%
Filtrare: η = 95%
Uscare: η = 98%
Productia pe an este:
ts = tf + taux
tf – durata fermentatiei, h
ts = tf + taux
ts = 140+ 12 = 152 h
Numarul de sarje:
𝐹𝐴𝑇 7920
ns = = = 52,10 sarje
𝑡𝑠 152
Productia pe sarja:
𝑃𝑎𝑛 22000
Ps = = = 423,076 kg/s
𝑛𝑠 52
ηg = 0,8·0,94·0,9·0,9·0,95·0,98= 0.5671
Productia in fermentator:
𝑃𝑠 423,076
Pf = = = 746,034 kg/s
𝜂𝑔 0,5671
Productivitatea tulpinei:
P=40000 UI/ml
X mg_______________________40000
X=24,54 mg/ml
𝑃𝑓 827,032
Vu = = = 33,70 m3
𝑃 24,54
33593,54 kg _________________________ x
X=940,62kg
X =2351,54 kg
33593,54 kg__________________________x
X = 1007,80kg
33593,54kg_____________________________x
X=100,78kg
33593,54 kg____________________________x
X=436,71
33593,54kg_______________________________x
X=201,56kg
33593,54kg_______________________________x
X=100,78 kg
33593,54kg__________________________________x
X=20,156
100kg mediu de cultura______________________0,002kg ZnSO4
33593,54 kg _______________________________x
X=0,67kg
33593,54_________________________________x
X=0,67kg
33593,54kg _______________________________x
X=134,37kg
33593,54kg _____________________________x
X= 268,75kg
33593,54kg_____________________________x
X=28029,14kg
Nr. Materiale Kg/s % Materiale Kg/s %
ctr. intrate iesite
X_____________________________________3,08
2351,54 lactoza__________________7
X_____________________________7,7
1007,80 glucoza_____________________3
X_________________________________3,3
100,78faina de soia______________________0,3
X____________________________________0,33
Vaer______________________________________ Vu=33,7 m3
10−3
Vaer=10−3 · 33,7 = 33,7 m3 aer/ m3 mediu de cultura
1min___________Vaer=33,7 m3 aer
tf= 8400_________V’aer
8400·33,7
V’aer= =283080 m3 aer
1
p=1,1 atm
p0=1 atm
T0=273 K
T=299 K
ρ0=1,293 kg/m3
𝑇 𝑝 273 1,1
ρaer=ρ0· 𝑇0·𝑝 = 1,293·299 · =1,2986 kg/m3
0 1
3.2. Biomasa
Vu=33,7_____________Mbiomasa
100·33,7
Mbiomasa= = 3370 kg biomasa/sarja
10−3
MH2O evaporata=3676,077 kg
Lichidul de fermentatie:
Mldf=M’mdc +Minocul-MH2Oevaporata-Mbiomasa
Minocul= 10%Mmdc=10%·33593,54=3359,354
Mldf=30234,186+3359,354-3676,077-3370 =26547,463
MARIMI INTRATE Kg / sarja MARIMI IESITE Kg / sarja
4.Filtrarea
η=80%=0,8
Mpp = Mbiomasa+MH2Oprecipitat
Mpp = Mbiomasa+0,2·Mpp
𝑀𝑏𝑖𝑜𝑚𝑎𝑠𝑎 3370
Mpp = = = 4212,5 kg/sarja
0,8 0,8
5. Extractia
η=0,94
661,63 x y z
X=83,55
Y=596,83 Y’=0,94*596,83=561,02
Z=148,35
pH=6,7
pH=2
ΔpH=6,7-2= 4,7
pH=- log[H+]
1mol H2SO4____________________2 H+
t_____________________________1,995·10-5 ioni H+ / l
t=9,975·10-6 moli/l
Mextract=98%Macetat+MPVextrasa=8396,954+561,02=8957,974
TOTAL 36362,784
TOTAL 36362,753
6.Reextracția
η = 90% = 0.9
2*350…….138…..........….2*388…….44……18
561,02..…..X……...........Y………….Z…….T
X=110,6010 kg K2CO3/șarjă
Solvent:
Msolvent=Mextract-MPvextrasă-2%*Macetat
Soluția carbonat:
Msol.carbonat=MPVreextrasa+MH2Odincarbonat+MK2CO3nereac.+MK2CO3ex.+Mapareacție+MCO2+(0,02*Macetat
·0,98 )
= 1894,0013 kg/șarjă
7.Cristalizarea
η = 90% = 0.9
388...............36,5..........................350.................74,5
559,7376........x..............................y.....................z
X=52,6557 x=47,3901
Y=504,9179 y=454,4261
Z=107,4753 z=96,7278
Ape acide= Msol carbonat – MPvprecipitat +Mapa + MHCl exces + MHCl nereactionat + MKCl
= 1716,0175
MPP = PV + 0,2 Pp = PV
0,8Mpp = MPVf
Filtrat apos:
Mfiltrat apos= Mape acide – 0,2·Mpp +0,05PV= 1716,0175- 0,2·539,6308 + 0,05 · 454,4261
=1630,8126
9.Uscarea
η = 98 % = 0.98