OMV Petrom EP Operations Procedure Title: WELL AREA DESIGN STANDARD. The objective of this document is to provide a standard for Objective: the design of all OMV Petrom Well Areas including the Pumping Unit foundation and fen Target@roup: __-EPOMVFeviom Paul Popescu Pep Tec esc aay Created by: PEP see nee te 08 tate Conte chacke by: Gap lin Daou ar pa Sram re WL sisi Pap olan Ab.Se0se ee th i soomiby Far i secs ‘This documents the exclusive property of OMV Petrom S.A. thereafter refered to as *Petrom” or the "Company" Any reference in the dacumant to "Petrom ofthe “Company” will be construed asa reference (othe legal person of OMY Petromr SA. This decutment cannot be communicate ether fll or partially to any third pany without tho writen consent of P-CA. Third panties are understood tobe persons Or Companies that are not part of OMV Group. inthe interests of simplicity and readabty, the language of this statement i fr 8 possibie gander neural Where applicable, the masculine incorporates the feminine. OMY Petom EP Procedure PE-DPRSTD-OO1-2E EE DacamantMatapement nn Wat tom 87882057 ston ae Fotas | ton 02Well Area Design Standard Table of Contents FaREWoRD - - a DEFINITION. a = ad [ABBREVIATIONS INTRODUCTION nnn - LEGAL COMPLIANCE AND COMPANY PROCEDURES. nnsssssmm 52 Noma dos and Sanda 53. Aacommendons 54 OMV-Petrom Standard scm 6 WELAREA nan entrances 81° Dimension. 152 Roction for WellAra Usage nnn 641 Grating. on 643. Materials. ect " 5. Fencing of Wal Hood foe conn 6 Wet ea Ete sup 7 PUMPING UNIT anata ia 7A Foundation ee — 21. General Aaguroments = 742. Proont Foundation. ~ 213 Breolon Racommendnions 244 Daude pronied ye PU sep 78 oo 138 Seon cack 349 Male oon 121” Gonorl Requromonts| 322 Maia 73 Assented Units . 1731 Chemical injection Sts (C3) 732 Pomp OH Corral (POC) —— 2 SAFETY REGULATIONS... 181. ire Protesion Mecsas 82. Envronmantal Protections. 8 OBSOLETE REGULATIONS... nr 10 DISTRIBUTION ST me 17 AMENDMENTS FROM THE PREVIOUS EDITION. ‘anes A- Wal Arn Gane Arrangement ian =m ‘anes B Example of PU Foundations 2 ‘aaner © = Wel Clam ‘anor D-WellCla Grating. = = ‘mor E-PU nein ‘AnnotF Example of Construction Works Gusity Contra Progam. . 3 ‘anes Thermoplaetie ernovable Tile System, Page 2of 35Well Area Design Standard 1. FOREWORD This document represents the OMV Petrom Exploration & Production standard on the: design of the Well Area, including also the Pumping Unit foundation and fencing, [Note - It would be unfeasible to apply this document to all Well Areas currently in. OMY Petrom and must be referenced only during Well Area Rehabiltation or dovolopment of a new one. ‘The document specifies the requirements and criteria, assite in the standardization of the design and defines the appropriate laws, norms, codes of practice and standard: for Woll Areas The documant is not applicable to well from chapter 62. reas which do not respect the restrictions In edditon to this document the design of each well area will need to corsider the Drowet specifi factors such as terrain topography, soil characteristics, type of the pumping unit, intervention rige and the srea mapping for seismic, wind and snow ‘action. Due to this fact it should be recognized thet not all scenarios can be covered, In situations where project specific considerations may justify deviation ‘rom this standard, a document supporting the request for deviation must be submitted to OMV. Petom for approval Changes to materials and design are strictly forbidden during the execution of the proeet without the designer and the OMV Petrom permission 2. DeFINTION Weil Area ~the necessary area for operating of EP equipment, operation of Norkover equipment and third parties activities on well site Workover = intervention operations, capital repairs, production tests snd well aberdonment activities. Hew Workover — Workover intervention that neads to use well rigs havi different than those specified in section 6.2 3. ABBREVIATIONS ‘The following abbreviations ar relevant to this document: ‘Term/ Abbrevistion | Definition Pu Pumping Unit PULA Hidden Works Minute wo — Workover WO. Heavy Workower oo ‘Government Decision _ ORV Petom EP Procedure PE-O-PR-STD-001 02 EP Document Management pone Jot 95 ek fone Kao]‘Well Area Design Standard 4 INTRODUCTION For simplicity in understanding the content of this document, and so that sections can be read in isolation and not necessarily in i's entiroty it has been divided into the following parts: Well Are + Groundwork: + Woll Cela ‘+ Electrical Supply. Pumping Unit: + Foundation; + Foncing All contents must be reed in conjunction with all applicable Laws, Noms, Codes, ‘Standards and Recommendations listed in section 5 5 LEGAL COMPLIANCE AND COMPANY PROCEDURES All documents related to design, permitting and execution of the construction works ‘85 well a6 the construction book must be prepared according to the actual laws referring to safety and security at work, environmental protection, qulity laws in Construction, construction works permitting law considering all subsequent additions. ‘and changes in force at the date ofthe design andlor construction, ‘The regulations referonced in this document must be applied in the following order of importance: ‘+ Romanian Laws, Norms, Codes and Standards; + International Standards (e.g. EN, ISO) + Provisions of this document; + Recommendations (0.9. API In:he event of diferences or conflicts arising between the various regulations end where there is no firm definition provided by this document, the most reetctive {ornulation is to be applied in each case. Where they are mutually exclusive, the National regulations will always apply. ‘Tha designer must identity all applicable regul ions and comply with them, more restrictive provisions apply, they willbe the subject of OMV Petrom SA review and epproval, prior to w ‘The content of this document makes reference to the following laws, norms, codes, standards and OMV PETROM procedures: 54 Laws Loria ‘Construction Works Execution Authorization Lronees (ality in Construction Works H1G.7681987 Constructions Category OMY Petrom EP Procedure PEO-PR-STO.001-02-E [Document Management Page dot te ata tome O06 12 ‘Syston eae tof Eaition 02‘Well Area Design Standard H.G.273/199% Reception onthe Construction Work Handover 5.2. Norms, Codes and Standards ‘Structural Design (CRO: 2005 Design Code. Basis of Structural Design in Construction. P 100-1/2008 _Seismic Design Code - Part | - Design Specification for Buildings (CR 1.1-3.2008 Design Code. Evaluation of snow action upon constructions NP082-2008 Design Code. Basis of Design and actions upon constructions Wind Action, STAS 6054-77 Maximum Freeze Depth, Earthwork 169-1888 "Normative for earthwork execution for civil and industrial constructions. Foundations NPOO1-1995 Design and Execution Code for constructions on soil with large swelling and contractions. NP 125-2010 Normative for construction foundation on soil sensitive to wetting NE008-1997 Normative for improving the weak foundation soil ly mechanicel procedures, GP.014-1987 __Design Guide. Foundation Soil calculation for seiemic actions for direct foundations, NP074-2007 Normative or preparation of geotechnical documents in construction NP075-2002 Normative for geosintetic materials use in construction works. NP 112-2008 Normative for direct foundation structures design. STAS 7206: 1987 Mac 1 foundations. Design rules. Concrete, Reinforced Concrete and Pre-Stressed Concrote Works NEO1Z/1-2007 Normative for concrete procuction and execution of plain concrete, reinforced concrete and prestressed concrete works ~ Part 1 Conerete production. NEO122.2010 Normative or concrote production and execution of plain concrete, reinforced concrete and prestressed concrete works — Part 2: Execution of concrete works. © 29-1999 Normative for welding of ste! reinforcing bars NE 013-2002 Code of practice for concrete, reinforced concrete and prestressed concrete precasted eloments execution. ‘ST 043-2001 Technical Specification regarding requirements and performance criteria for achorage in concrete with mechanical systems and authentication methods, 'STAS 10107-0180 Design and detailing of concrete, reinforced concrete and pre stressed concrete structural members. STAS 438/1 : 1989 Steel products for concrete reinforcement, Hot rolled structural OMY Potrom EP Procedure PE-O-PR-STD.001.02-E {EP Document Management Vala trom: 01082012 ‘System Page Sef 95 Wal fom:Well Area Design Standard steel. Grades and technical quality requirements. SREN 206: 2002 Concrete - Specification, performence, conformity 'SREN 13510:2006 Specification, performance, production and confor 'SREN 1008: 2003 Mixing water for concrete - Specification for sampling, testing and SREN 12620 2008 ‘SREN932:2003 Tests for gener assessing the suitability of water, including water recovered from processes in the concrete industry, as mixing water for concrete. Aggregates for concrete. properties of aggregates 'SREN 480 : 2007 Admixtures for concrete, mortar and grout. SREN 13129 2003 ‘Aggregates for mortar 'SREN 196: 2006 Methods for cement testing Stoo! 'SREN 10025- 12008 Hot rolled products of structural steels -Part 1: General technical dalivery conditions Corrosion Protection Works for Constructions and Facilities © 170-1987 GE 059.2004 GP 111-2004 Technical Instructions for reinforced and prestressed concrete superstructures in aggressive natural and industrial medium. Execution Guide for steel structures corrosion protection Design Guide for steel structures corrosion protection. 'SREN ISO 12944 Paints and varnishes - Corrosion protection of steel structures by protective p system. Geodetic, Topographic, Photometric and Cadastral Works 93.1975 Guide for detall marking execution in construction. Establishment of Assemblage and Erection 16-1984 cr 014-1997 Normative for execution of construction works and facilities in cold weather. ‘Sheeting Usage and Design Guide. 'SREN 102042005 Metallic products. Typee of inspection documents ‘SREN ISO 266- 12010 ‘SR EN ISO 286 22010 'SREN 150 4759, 112003 eng. ver. ‘SR EN SO 4759. 32003 ong. ver. Tolerances for fasteners. Part 1: Bots, screws, studs and nuts Product grades A, 8 and C. Geometrical product specifications (GPS) - ISO code system for tolerances on linear sizes - Part 2: Tables of standard tolerance classes and limit dovitions for holes and shafts Mechanical properties of fastonors made of carbon stool and alloy steel - Part 1: Bolts, screws and studs with specified property classes - Coarse thread and fine pitch thread, ‘Tolerances for fasteners. Part 3: Plain washers for bolts, screws ‘and nuts. Product grades A and C. LOAMV Petrom EP Procedure PEO-PR.STD.001.02£ [EP Decument Management Valid fon: OFG20T2 [System Page 60f 35 vata om:Well Area Design Standard 'SRENISO898- Geometrical product specifications (GPS) -ISO code systom for 4:2008 eng. ver. tolerances on linear sizes - Part 1: Bass of tolerances, deviations and fits, 'SREN 20898. Mechanical properties of fasiness. Part 2: Nuts with specified 21997 proof load values. Coarse thread 'SRENISO8%- Mechanical properties of fasteners made of carbon steel and alloy 62002 steel-Part 6: Nuts with specified proof load values- Fine pitch theeed, Quality Control and Reception of Faclity and Construction Works ©56 1985 Normative for quality check and reception of construction and facility works, P 130-1999 Normative regarding constructions behavior in time. 150-1999 Normative regarding welded joints quality for civil, industrial and ‘agricultural constructions. © 204-1980 Normative regarding quality checks for assembly of machinery ‘and technological faclties for investment objectives. Technical Construction Book PC 001-1997 Manual and calculation frame for the technical construction bok. Road Works STAS 862.85 Road works. Geometrical eloments of lay-outs. Design specifications. 'STAS 291687 Road and railway works. Slopes and ditches protection. Design ‘general specifications STAS 1708/1.90 Freezing. thawing effect on road works. (3) SSR 662:2002 Natural gravel aggregates for road works. Requirements for ‘quality. SSR 667:2000 Natural aggregates and worked stone for roads. Quality technical requirements, SR 183-1:1995 Road works. Cement concrete pavements in fixed concrete {orming. Technical quality requirements. SR 179:1995 Road works. Macadam, General technical rquicemente for Quality 'STAS 10796/1-77 Road works. Annexed constructions for water collection and evacustion. General requirements for design. Drawings Layout STAS 855: 1879 Technical drawings for constructions. Layout of drawings for conerete and reinforoad concrete constnictions 'SRENISO3766: Construction drawings. Simplified repre 2008 reinforcement. ntation af concrete OMY Petrom EP Procedure PE-O-PR-STO-001 EP Document Management Page 7at 25 Vali from O08 2012 ‘System m ae 7 EstonEuROCODES ‘SREN 1990 ‘SREN 1991 'SREN 1992 SEN 1903 ‘SR EN 1997 SEN 1998 NPCPIG Well Area Design Standard (including National Annexes) Eurocode 0: Basis of structural design Eurocode 1: Actions on structures Eurocode 2: Design of Concrete Structures Eurocode 3: Design of Steel Structures Eurocode 7: Geotechnical design Eurocode 8: Design of structures for earthquake resistance Protection against Fire from Design and Execution of Constructions point of view 15.3. Recommendations APLRPAIG. APLAP 1 ER, Recommended Practice for Installation and Lubrication of PU. Recommended Prectie for Guarding of PU 5.4 OMV-Petrom Standards RO-EP-FE-CS-STD-001-01-E Company standard regarding design, Construction, maintenance and repair of cil fied roads at crude oll and gas production branches of SC OMV PETROM SA OMY Petrom EP Procedure PE-O-PR-STD-001-02€ [Ee@ecomentMenapement Page Sot 3 aa fon ota]Well Area Design Standard 6 WELL AREA Dependirg on the intervention equipment requirements the Well Area must provide the nacessary area for Workover as presented in Annex A All old concrete construction if not required any more (PU foundation, derrick legs foundatin, ete.) need to be removed from location 6.1 Dimonstons For all dimensions and layout dotalls relating to the individual well area refer to annexes in section 12. The following table. provides the well area dimensions applicable to existing and new wells, depending of the rig types used. As stated previously this may vary depending on local conitions and avsllable surrounding ‘Any deviation from the following dimensions must be aligned with Sub Surface Service Menagemant and Chief of Sector. Wares Tees] angi | wh Soe aT tobe used toe _| “ton | “i [WARM IG 0, AW 0, AW; | 2000] —aDUO 3930 ic 62 Restictions for Well Area Usage ‘The wel area usage is limited to trucks, rigs and equipments spe documents for each spectic location. ied in the design ‘The embankment allowsble bearing pressure must not be exceeded during the equipment operation under the most severe environmental conditions thet may ‘appear such 2s earthquake, high winds, snow and ice. “The Groundwork must be protected from leakage of any pollution substances (Le. cl, paraffin 28.0) No equigments or structures must be insta ‘must net be loaded with more than 500 Kai? 1d on the Collar and the Cellar Grating Traffic zone inside well area will be set up with high performance thermoplastic removable te system, 63. Groundwork Groundwork ere is divided into rig platform and the well area for temporary use by workover interventions and operations. OMY Petrom EP Procedure PE-O PR-STD-O01-42-E Ee Dacnt aagement ape 9ot 38 ai om: 1062072‘Well Area Design Standard ‘The Vell Area must be designed in order to ensure safe operation conditions for all ‘mobile or fixed equipment needed for well intervention and workover. ‘The equipments, there location andlor required bearing capacity must be defined by the beneficiary together with the designer, based on the equipment required for wel intervention ‘The above mentioned design input data must be clearly noted in the design documents (technical report and plan view. For rig platform, the groundwork composition (ex: sand, ballast, magmatic crushed stone, precast concrete slabs) must consider both practical and economical reasons, {to prevent oil setiement under the applied loads, and to minimize the action upon ‘the environment. t must be defined In order to allow safely installations set-up, ‘The moll araa for temporary use must be prepared at least by removing the vegetal layer (i exist) and by adding compacted filing layer (959% Proctor grade) to the finishod level. See Chapter 12 for thermoplastic removable tile system, Whenever the area is to be used for extended interventions or workover operations, the well area must be covered by high performance thermoplastic removable tile system able to sustain the equipment loads (provided & installed by BU MNT&LOG), ‘The tie system must be removed, transported, cleaned and properly stored after each usage By design, @ maintenance specification must be provided for the well area and the thermoplastic removable tile systom. The maintenance specification must the groundwork testing procedure and repairing methods that will be applic ‘each ile system installation considering also the vendor requirements, Before the assembly of the tile system, the groundwork must be tested for performance and brought to the quality required in the groundwork specification 1 roquited, drainage works can be provided to remove rsinwater from the well area ‘or/and to restrain rainwater from adjacent slopes to enter the area. The platform must be levelled and provide a minimum slope of 0.8% in bath orthogonal direct Hf caso, the well area must be protected from earth slide and underground water infitrations. ‘The embankment must be compacted to 96-98% modified Proctor grade. {A geotechnical study is requited in order to establish the parameters of the sol. fis ‘ot available from the OMV Petrom, this must be carried out by a certified {geoteshnical engineer and according to all in free law provisions. ‘The entre well area groundwork must ensure the following: secure access for rg cari, veicl OM1V Petrom EP Procedure PE-O-PR-STD-001.02-E EP Document Management Page 1 Vail rom: OV O5207 System age 1008 95 Esiion: 02‘Well Area Design Standard = able to sustain the operating equipments; stability under operating loacs; ~ easy access for operating equipment; = rainwater drainage outside the well area; = earth slide protection; protection against underground water infiltrations. ‘Temporary Well Area Platform made of Thermoplastic tile system for Workover intervantions will be established as minimum requirements from Workover. All the rigs will be equipped with proper st platform, bbeam for setting-up on the concrete 6.4 Well Cellar The callar must be made of monolith reinforced concrete and it must be impermeable towater and ol products ‘Two well csllar shapes are to be used, and the orientation of the well cellar is to be defined in each particular case based on exploitation conditions. The standard well cellar dimensions are ae detailed in chapter 12 - Annexes. 641. Grating The Grating is provided to prevent accidental falling into the well cellar and for supporting workers and small equipment needed for maintenance end it must be removable and secured against thet. Grating panels must algo have the following characteristics = able to take Live Load of 5kPs without deflecting more than 200; = mede of grid mesh composed of galvanized fat steel bars linked by twisted stee! rods; provided with anti-slip dotaits; allofthe same hoight + fixed by at east 4 clamps (bolts and nuts with hexagon head); = not welded onto the supporting elements, 642 Loads The well cellar must be ablo to take the earth pressure, considering also the overpressure resulted from the equipment set up near the wel ala. ‘The grating and the allowable Live Load on the grating must be considered os a Utility Load when designing the Cellar 643° Materials stee! elements must be of min grade and class: $235 JO. lean concrete minimum C12/15; reinforced concrete minimum C25/30; OMY Petrom EP Procedure PEO.PRSTD.00102£ ‘EP Document Management Vail rom: 01.06.2012 ‘System Page 1701 35 Edition: 2Well Area Design Standard reinforcing stool PCE2 ($3560); reinforcing steel OB 37 ($2540) —for ties and stirups only: E-HD insulation layer only for wel cellar. ant-capilary ballast layer. 444 Well Head Wall read construction, including pumping heed or X-moss tree need to be cleaned ‘out from rust or crude ofl and old paint, protected with anticorrosive paint and re-paint ‘according with OMY Petrom requirements. ‘65 Fencing of Well Head Ares All wellhead und the cellar wil be fenced with removable fence forall typ ‘of wells oil, gas, injection) and for al type of producing system: LRP; PSP; ESP; UP; ‘lowing walls, even if there are no moving elements inside. ‘6.6 Woll Ares Electrical Supply During the construction ofthe Well Area provision must be made for electrical supply Of PU and IC-5E mobile equipment, including platform lighting, For electrical supply of PU ard mobile intervention equipment, for designing and execution of foundations, the fllowing ters must be taken into consideration: + MCC of PU lactic motor and electrical supply box of intervention installation (IC 5E) are mounted on the pole using mounting Brackets ata height of 0,6 - rm from, the ground; + electric motor MCC of PU and electrical box assembly of IC-5E must ensure blocking of PU operation tothe intervention installation supply: * around the pole on which power supply equipment are mounted, enough space ‘must be provided to ensure access for maintenance interventions and’ of mmanoouvres; ‘+ the ground within access space to voltage supply equipment must be arranged 0 {a8 to ensure the construction, in safe and stablity conditions, of insulating bridges Used for maintenance activites andi ot manoeuvres; ‘+ electric motor MCC of PU will also provide, power supply of local lighting installation and of chemical dosing pump: ‘+ dosing pump will be placed on the foundation, or, as appropriate, on concrete ‘slabs in flatness and safety conditions at accidental inclinations; '+ PU electric motor and dosing pump will be connected to the motor MCC by cables buried in the ground, in metal oF PVC coating, at @ depth of minim 0,8 r. The ‘mechanical protection of PU supply cable will be made at bath terminal ends by Figid oF flexible metal pipe: ‘OMV Petrom EP Procedure PE-O-PR-STO.001-02 E [EP Document Management : Vali trom: 01.08.2012 System Page 12of 35 Edion- 02Well Area Dosign Standard ++ electrical power supply equipment, PU drive motor casing and driving mechanism of disconnector must be properly connected to the earthing installation related to the area: + earthing equipment will be composed of grounding cabie and: — natural earthing composed of production well column composed and metal fitings (welded) of PU concrete foundation; — antfcial earthing made of electrodes buried inthe ground. ‘+ earthing equipment design will be done observing P Tegal regulations in forest SSR EN 61140_2002 - Protection ageinetelectic sho — 17 NP.02 - Standard for the design and execution of electrical installations with ‘voltages of up to T000VAC; — NTE 007.2008 - Standard for the design and execution of electrical cable 3's internal standards and — providing two availa sockets for connecting Workover equipment. NOTE: Examples of different woll area layouts and dimensions to accommodate the various mobile rige used by OMV Petrom are shown in Annex A of this Cocument, These should be taken as guidance and in certain cases specific factors such as location and terrain must be considered and request for deviation must be submitted t0OMV Petrom EP Facility Engineering for approval. 7 PUMPING UNIT PU needs tobe in a good shape, claan and well painted H rot, the PU will be r= painting #s per OMV Petrom requirements 7.4 Foundation TAA General Requirements Fer minimum design requirements refer also to Annex B. In addition to this document the design of each PU foundation will need to consider the project specific factors such as PU geometry, loads, terrain topography, soil characteristics, size of the pumping unit and the area mapping for seismic, wind and srow action Itis recommended that the PU orientation to be based on prevailing wind direction 20 that hud foake will be removed by the ection of wind {tie algo recommends f ‘that the unit must be placed so that the Workover operator to north 20 that he will nt be blinded by the sunlight The PU must be mounted at 80° from the spot area ofthe intervention equipment, on the right hand position ‘The foundation position must have the central axis aligned to the woll axis and will {depend on pumping head height and the distance between the well axis and the PU. LOMMV Petrom EP Procedure PE-O-PR-STD.OO1-02-E [EP Oscument Management age toot 36 Vaid from OT 062072 System one 13 Edtion: 02Well Area Design Standard ‘To ensure horizontality of the PU base, it must be laid over a grouting mortar clas type Ra according to SR EN 1604-3:2006, Land planning must lead to the natural drainage of rain water and fluids from around the PU. Foundation minimum size will be governed by the PU structural dimensions and fixing doteilso¢ shown in annex B, ‘Aso, the PU Foundation must satisfy the strength and stabilty requirements avoiding the appearance of fatigue, cracking, deformations or compaction above the allowable limits. [A geotechnical study is requited in order to establish the technical parameters of the il, This must be carted out by 8 certified geotechnical engineer and according to all in force law provisions. 7A2 Precast Foundations sures are tobe considered if Precost Foundation is used, additional safety rm ‘+The handling of precast conerote oloments for the PU ie porformed only by using the mounting holes or the handling ears. The handling will be done using a liting davice properly rated in terms of maximum load and operating range. ‘+ Prior to the liking of the precast concrete element for PU, a test lift will be performed by littng the element to 20 em, to check the ling devices. ‘+The storage of precast concrete elements for the PU must be in appropriate place Cn suitable brackets, avoiding contamination with ol, organic product, ete + The precast concrete elements must be technically approved and produced in speciaized units, 7.18 Execution Recommendations ‘+ Tho last 20 em of the excavation will be done just before tke concreting and on ‘900d weather conditions and must be made after the soll nature has been Confirmed by the geotechnical engineer. +t, by project, soil consolidation is required, these works must de done accordingly. '+ Before foundation execution, the following willbe checked — foundation position in pian; — depth and level of the foundation; — excavation dimensions: soll nature (withthe obligatory participation of the geotechnical designer); — a pattern must be used for positioning the anchor bolts and the position of the anchor bolts must be checked again before pouring the concrete. Note: All the above checks willbe stated within a PVLA, annex 7.14 Data to be provided by the PU supplier + PUype, power and assembly design drawing: OMY Petrom EP Procedure PE-O-PR-STO-001-02-E EP acumen Management Val tome OV08 2012 System Page 140f 35 Edition 02‘+ Details for PU mountings and holes and their postion on the foundation: + Assembling tolerances: + Weights and gravity centres ofthe PU static and mobile pi + Allowable foundation settlements; 7AS Loads In addition to permanent losds (the weight ofthe foundation and the equipment), the ‘design will also consider the dynamic loads that may eccur during the facility lifetime. ‘The PU supplier will provide the loading information ‘+ Scheme of Loads applied on the PU base frame (concentrated forces, distributed forces moments values, positions, directions} forthe following loading cases: = Loads during PU operating conditions: Static Loads: = Dynamic Loads; Other Loads, Accidental Loads {i liferent or larger than the operating loads}; — Loads during PU Construction (if different or larger than the operating loads); = Loads during PU Testing if different or larger than the operating loads). ‘+ Loads during PU Maintenance if itferent or larger than operating loads) Precast Foundation installation Loads if case) In addition to imposed loads on the foundation under normal working conditions, the foundation will be designed to withstand the loads imposed during trensportation conditions and installation Its recommended (AP! RP 116) that the precast foundation elaments must withstand 2 bending moment twice bigger than the bending moment computed assuming the element sited using only two liting points, Wind Action ‘The wind loads must be calculated according to NP.082:2004 - using the prevailing wind speed relevant tothe site ‘Snow Action ‘The snow and ice load is calculated according to CR-1-1-3:2006, eensidering the PU location. Seismic Action ‘The foundation design must take account of seismic action according to P100/1:2006 ‘and NP-112:2004 norm. ‘The importance coefficient is y= 1.0, which corresponds to 3rd class earthquake Importance and exposure according to Table 4.2 of PIOOT-08. Load Combinations OMY Petr EP Procure PE-O-PRSTD-D0148-2 EP Became Wangenent Pave 15of-25 ais Fore 57072Well Area Design Standard For strength and stability foundation design, must be used the losd combinations. stated in STAS 7206-1987 and CR 0:2006, 718 Design Checks Permissible stresses. ‘The foundation stress calculation and around pressure will be in line with the fallowing limit states: + Utimate Limit State; ‘+ Serviceabilty Limit State. Stability The foundation stability wil be ensured both during mounting and operation of PU in accordance with NP-112:2004: + To verify the stability in normal operating conditions and installation of PU (basic loads combinations - with and without wind action) he foundation active area ‘must not be less than 100% and the stability factor Ma Mr> 1.8; ‘+ To check the stability to seismic action (special load combinations) the foundation active area must not be lese than 60% and the stabilty factor Mi Mr > 1.6. Deformations and Settlements Maximum allowable displacement values wil be set by the PU supplier and must not be bigger than the allowable settlement stated in applicable norms, “Tho pressure upon the foundation soll must be within the allowable imite stated in the geotechnical study. Otherwise the designer will provide soil improvement werks to ensure the required bearing capacity of foundation ground, AT Materials + lean concrete C12/18; + reinforced conerate C25/30; + reinforcing steel PC52 (835540); + reinforcing stee! OB 37 (S235J0) ~ for ties and stirups only; + anchor bolts minimum M16, Gr. 4.6. + grouting and finishing mortar class Ré according to SR EN 1504-3:2006 72. Fencing 72.1 General Requirements For minimum design requirements, rofer also to chapter 12- Annexes. “This specification takes into account the petroleum industy provisions mentioned in “Recommended Practice for Guarding of Pumping Units" - API TIER, Third Edltion, November 2008, OMY Petrom EP Procedure PE:O.PR:STD.001.02.E ‘EP Document Management Poge 160195 Vaid fom 7087012 ——] System = Eaton: 02‘Well Area Design Standard PU fences are a protection and safety barrier for specialized personnel who perform the normal operational activities or maintenance on the PU. The fencing is designed to prevent injuries, wounds or other potential risks from contact with moving parts of the PU, The PU fencing will normally prevent aceess by the public and enimels in the PU, locations thus forming completely enclosod area, The type of fencing used for each PU must meet the following minimum criteria a¢ ol as satistying national and local regulations. ‘The location ofthe PU fencing will take into account the following + PU dimensions; + PU operating technology: + Operating ares: ‘+ Access for mobile equipment intervention; ‘+ Safe access for operating personnel ‘The design of the PU fencing will provide the folowing: ‘Strength and stability: + sufness; + Susteinabilty. The fencing associated to the well must be removable to allow safe access of the intervention teams. Under normal opereting circumstances, the 120cm high open rail guards would be Considered minimum guarding for people who are familiar with pumping units and ‘Who are accustomed to working around them. Basically, this type guard simply Keeps ‘workers from accidentally wandering or falling nto the beam weight or erenk areas, PU fencing must not be closer than 1.5m from the pumping unit foundation, Depending on the PU size, 185em and 210cm high wire mesh guards would normaly be sonsidered adeauate guarding for neoole familiar with the operation cf pumping Units and accustomed to working around therm, This must also be adequate to prevent ‘accass by smaller animals thet might be able to move through the guarde described above. ‘The design, manufacture and installation of PU fencing will be in compliance with the safety health and environment laws. 7.22. Materials ‘The PU fencing as a minimum will be mede of wire mesh or other material with an equivalent or greater resistance. These materials will be free from burts or sharp: edges. In areas of the country where theft of PU Fencing is prevalent, an sltemative materiat to stool such as no flammable strengthened plastic must be considered to reduce the terrptation and likelihood of thet. PU fencing must be painted in OMY Petrom Blue to Insure uniformity around ll new ‘and modernized wal OMY Potrom EP Procedure PE-O-PRSTD-001-02.6 EP Document Management Page 170 95 ‘Valid from: O1062012 ‘System 3 Edition: 02‘Well Area Design Standard ‘The PU fencing foundations must be made of concrete (minimum C125} ‘Typical Modernised Well Area 7.2 Associated Units 7.3.1. Chemical injection Skids (CIS) “The desing pumps are used for continuous chemical injection for one or more compatible chemicals. The injection ofthese chemical is made in the well annulus (with or without @ capillay) or directly inthe pipeline. Dosing pumps are used for the chomical injection of demulsifis, corrosion inhibitor, wax Inhibitor, scale inhibitor, surfactants (liquid foamer for liquid unloading of gas wells) ‘methanol (for preventing hydrates), H2S or O2 Scavengers (to eiminateldeciease H2S or 02 per cent and for corrosion preventing) ‘The most common skids approx. 85%) In OMY Petrom are from SEKO (SEKO - SIETA} with the following characteristics: type: © (maximum flow injected = 10 slday; discharge pressure «type Il: (maximum flow injected = 10 lites/day; discharge prossure LOMV Petrom EP Procedure PEO-PRSTD-OOT-02E [Eeeaeemere menevemene Poe a0t95— (eometg RATA‘Well Area Design Standard 5 litesiday; discha-ge pressure = 80 bar “Taking into consideration the surface injection line and its dstence to the wall head, the ‘ype: © (maximum How inocted injection id must be mounted on a concrete slab with the dimensions (LxWstH) '577%620x1021mm and fied with 4 screws 20mm length (M10 type) ‘The placement as described above wil llow easy filing of the chemical skid (manual or by truck) ‘As reference see “General Instructions for Installations, Operations and Maintenence Meteing Unit’ 73.2. Pump Off Controller (POC) ‘The Pump Off Controller (POC) will be installed in @ cabinet outside the Exzone having the overall dimensions of (HxLxW) 800mm x 900mm x 360mm with two compartments, ‘one for Pump Off Controller (POC) (HxLxW) 800mm x 600mm x 350mm and one for IT ‘compartment (HLxW) 800 mm x 200mm x 350mm. The cabinet must be installed in the back of the Pumping Unit on let oF right part. An ‘access gate with the dimension of 1m is necessary forthe accesses ofthe operators The cabinet will be installed on @ metalic support Incorporated in @ concrete slab of (Lat) 1000mm x 1000mm x 260mm an additional 1250 mm long 1” pipe must be: instafed a3 an extension of one of the support pipes for the antenns installation. The: doors are water-tight equipped with two locks for the two compartments. The doors will ‘open in exterior towards the left side. Below listed operations are necessary to install the Pump Off Controllers. Installation of the transducers with installing supports and ite cables up to the POC cabinet and the external protection tubes for these cable Technical assistance for installing load cells; Installing the antenna and the antenna cosxial cable: Installation of the load call withthe assistance ofthe provider of the POC Site clearance/preparation works to prepare the area under a valid permit work Install the power cables ‘As relerence see "Technical and Maintenance Manual POC_SRP” 8 SAFETY REGULATIONS ‘The draft provisions have been observed following laws and regulations: ‘+ Law no. 319 2006 - safety and health law ‘+ GD 1425-2006 - Implementation Rules of Law 319 ~ 2006; OM Petron EP Document Management "Vaid fom 07062072 ——] 190 96 don: 02Well Area Design Standard ‘+ Regulation on the Protection and Health in Construction, approved by Order No. MLPAT/N/ 16.03.1998, In carrying out the works, will comply with laws and regulations above and those below: + GD, n0.300/ 2006 on the minimum health and safety for temporary or mobile sites + GD. n0.494/ 2008 on minimum safety and health of workers exposed to noise: + GD.n0.971/ 2008 on minimum requirements for workplace safety: + GD. n0.1048/2006 on tho minimum health and safety for use by worker Personal protective equipment at work ‘+ GD. no. 11461 2006 on minimum safety and heath for use by workers of jobs; ‘+ GD. n0.1051 HG 2008 on minimum safety and health for MHL. ‘The client and or project manager must designate a coordinator for safety and health uring the development and ensure that before opening the site @ health and safety plan is established, according to article 54 b) of GD No 300/ 2006 on minimum safety and health requirements for temporary or mobil sites. During the construction of roads and related works and any other type of construction, that all those active In this ares will be briefed in accordance with the law, with Particular emphasis being placed on the following provisions: ‘+ Workers working on handling and, construction equipment and workers working in ‘the range of such equipment {eranes, digging machines, spread, compacted, etc); + Workers using electrical powered equipment working within range of electric ewer gris: + Cére will be taken to suppor the sides when digging foundations or trenches to pravent collapse, 1 the project were not provided all necessary support work, they will run in the ditional orders approved in advance by the designer. Throughout the execution, the project will meet HG, nr.871/ 2006 on minimum requirements for security and the workplace health and safety personnel will monitor compliance with these provisions. ‘A mobile or fixed station situated at a height or depth, must be solid and stabi taking + Number of workers occupying them; ‘+The maximum loads they may have to bear, and their distribution; + External influences thet may bs Workers must be protected against atmospheric influences which could affect safety and health All veniclas and machinery for excavation and materiale handling must ‘+ perform and be constructed in accordance with Government Decision 119/ 2004, ‘rensposing Directive 98/ 37/ EC machinery safety, and Romanian and European standards applicable (eg, SR series EN 474, Parts 1-11, earthmoving machines Safety); LOM Petrom EP Procedure PE-O-PR-STD.00102£ [EP Document Management Vac rome 01.08 2017 System Page 2001 36 Edition 2we ea Design Standard ‘+ be mairtained in good working order; + be used correctly Drivers anc operators of vohicles and machinery for excavation and materials handling must be trinad accordingly, Preventive moasures must be taken to avoid vehicles and machinery falling into When appropriate, excavating and materials handling machinery must be fitted with structures designed to protect the driver from falling objects and the possiblity of the machinery overturning, In an excaration, well, works or underground tunnel taken to: appropriate measures must be a. prevent the collapse, by means of support, sloping sides or other appropriate b. prevent the dangers of individuals, materials or objects of falling into the €. provide sufficient ventilation at all workstations so a8 to achiove @ breathable atmosphere which is not harmful or dangerous, 4, allow workers to take refuge ina safe place in case offre, water entaing or falling materials. Prior to starting any excavation, all precautions must be taken to minimise hazards due to underground cables and other distribution systems, ‘Safe routes must be provided to enter and exit the excavation, Piles of eeith, matersle and moving vehicles must be maintained at a distance from the excavation, and will be marked with an appropriate barr Metal_or concrete fremeworks and their components, casings, prefabricated ‘components or temporary supports and scaffolding to be erected and dismantied only Under tho supervision of a competent person and must be provided appropriate Preventive measures to protect workers from dangers due to insecurity and intabilty ‘of temporary work. Casings, temporary stands_and supports must be desianed, constructed and maintained so that it can withstand, without ris, the tasks to which they are intended for When special problems arise on site, the designer will require development of special provisions for safety and occupational heaith 8.1. Fire Protection Measures To prevent and extinguish fires the construction must comply with the following laws and regulations: ‘+ Law 301/12 July 2006 - Law on the Fire Protection: ‘+ © 300/ 1994 - Rules and fire prevention during construction works and rolated facilities,Well Area Design Standard During construction works, the manufacturer must provide the fellawing mi facies: ‘+ Two foam extinguishers aeromechanical; ‘+ Two powder extinguishers; "+ Hook stick and exes ‘82 Environmental Protection “The project must meet all current regulations regarding environment protection in Romania, During implementation and operation of the project, all rules on environmental protection must be followed, ‘+The general regulations of 1, Emergency Ordinance no. 196/22 dec.2008 on Environmental Protection; 2. Law no, 6487.12.2002 to approve Government Emergency Ordinance no. 342002 on prevention and integrated pollution control 3, Law no, 65520. XL2001 to approve Government Emergency Ordinance, 2432000, concerning protection of the atmosphere. ‘+ Air Environmental factor: 4. Law no. 6457.'2.2002 to approve Government Emergency Ordinance no. 1342002 on prevention and integrated pollution control; 5, Emergency Ordinance no. 243) 2000, on Air Protection. ‘+ Average water facer: 6. Water Law no. 107/1996; 7, Law no. 310/28.6.2004, amending and supplementing the Law of Waters, no. 1071996; 8 Law no, 458/2002, on water quality; 9. Order 11482002 for approving the Norms on objects of reference for surface water quality classification; 10.Law no. 311/2808.2004 amending and supplementing Law no. 458/2002, on water quality; 11 Order 1068/2003, forthe approval of the specific water management activities: 12, STAS 1942/1991 Drinking Wet '+ Soil Environmental Factor: 18, Order 756/1997, approving the Regulation on the assessment of environmental Pollution (reference values for traces of chemical slements in soil) '+ Protection against roise and vibration: 14.6.0. no. 538/2004, to limit nois {or use outdoors; 15, STAS 6156/86 Protection egsinst noise in civil engineering and socio-cultural Allowable limits and acoustic parameters missions into the environment by equipment EP Document Menagement alia trom: 01082072 Page 220f 35 Yall fom‘Well Area Design Standard + Treatment and disposal 16. No. 28/2001 Law for Approval of Emergency Ordinance 72/2000 on waste regime; 17. Law no. 137/28.10.1996 for the approval of Government Ordinance no. 331995, ‘on measures for the calection, recycling and re-productive cyele of recycleble waste in any way, 18, G.D. 856/16,08.2002 regarding the evidence of management approval of thelist of waste and hazardous waste; 18, No.1190/23.12.2002 Orcer, the Minister of Waters and Environment Protection ‘ofthe procedure on packaging and packaging waste; 20, G.D. 170/12.02.2004 regarding waste tire management: 21.6.0. 162/20.02.2002 reg 22, G.D. 899/10.08.2004, amending and supplementing Government NO. 248/2002, ‘on packaging and packaging waste management; 28, G.D. 511/5.08.1894, regarding measures to prevent and combat environmental pollution by companies whose business resuting from some polluting waste, ing waste disposal = These regulations are not exhaustive During the performance of the works, the manufacturer and the customer will establish measures to comply with legislation and prevent pollution, 9 OBSOLETE REGULATIONS PEP-O-PR-STO.001.01-E/R 10 DISTRIBUTION LIST (OMY Petrom EP Surface Operations Integrity (OMY Petrom EP Head of Assets (OMY Petrom EP Head of Operations (OMY Petrom EP Director of Demestic Assets BU (OMY Petrom EP Workover and Well Intervention BU. (OMY Petrom EP Maintenance and Logistics BU OMY Petrom EP Development BU 11 AMENDMENTS FROM THE PREVIOUS EDITION Current edition Valid from Amended chapters oe 01.08.2012 Added: chapter 5 Standards 6.4.4 Well Head OMY Petr EP Procedure PEO-PRSTD-00102-2 EP Decne Management Pave 290t 35 ats fone Or082072Well ar Design Standard 6.5 Fencing of Well Head Aros 7.3 Associted Units 9 Obsolete Regulations Changed Annex A and E ‘Added Annex G Thermoplastic Removable Tile System Chapter 10 Distribution List 12 ANNEXES. ‘Annex A~ Well Area General Arrangement Plan ‘Annex B - Example of PU Foundations ‘Annex C- Well Cellar ‘Annex D -Well Cellar Grating Annex € -PU Fencing ‘Annex F- Example of Construction Works Quality Control Program ‘Annex G - Thermoplastic Removable Tile Systom LOWY Petrom EP Procedure PE-O-PR-STD.001-02-E ‘EP Decument Management Page 2408 98 ‘Val rom 0.08 2072 System sa Eaton: 22 OTF 21020010 ‘wen puen| 6 J097 04 wowebeveyy w0unog 43 "¥20-100-C1S UFO PPT 3 Wed AHO \ temoeen anov0y 0 si 820.8) "eng sor ona ojtiopelg swig eeUIeS ubeloct 006s aaa) aw Tah luejq ewebueary je1sU99 Bary jam ~ y xOUUY ‘puepuerg ubisoq e21y 1A20 TOT aes zuozen 10 wos puen|__$2 192 988 wowobeuen wounsed d3 “F20-LO-OISUPOR PRPUEIS 3 WOES AMO ‘suonepunog ng yo oiduexa - 2 xouuy ‘puepuerg ulisog eouy HemSAdAL Nd NINN HOS NOILWONNOS ‘puepuerg ubisag eory aMcwiese] e1eze] 6-6] eee] 6-01] Lize ooresza-zeo znze| as6iz| .0- 01[ ave] .0-st] zz vri-962-a0ze-9 ~wiesc| e1aee| a-2i| eeee] ave1] coe weroee-aNseo znz9| ave] .0-.01] avoe| .0-.c1| vers 891-906-0216 wo] wu] woos] ww] vom] ee zis uNn| 3| al 2 @ puepurng ubisoq wary enhWell Area Design Standard Annex C - Well Cellar WELL CELLAR TYPE“C imenstons: 2.20m92 30m pet Aden ‘TOP view LULL Noor Jessie WELL CELLAR TYPE: limensons: 2:20mx1 40m. “oot 7 DLL ye ) Anti | sea ae [V) gga eee A eae aie nc = ae rom: L065 2072 tion 02 ‘Document Management @ Page 2906 95Well Aree Design Stondord WELL CELLAR TYPICAL SECTION . “Tenmopiaste Hh SKE Toe na Per er nek STEEL ANGLE 1 Concrete Pater FREMOVABLE GRATING ( FULING LAvEAS | * € Strom olor é g conoucror REINFORCED CONCRETE TEC by Ding Contractor resspatteg odie Pave ROTEETION 7.4 teveatcnete™ eNaie * J {rin Some asm seaLant 7 Fovnosnon son atta tool rood // tr FLLING LAYERS ‘fomntne) STasewaue (et pites ot rn OY, OMY Potrom EP Standard PE-O.PR-STO-001-02. ‘EP Dowument Management Pace a00t 36 [Wald Worn O1 06.201Well Arca Design Standard ‘Annex D — Well Gellar Grating GRATING FOR WELL CELLAR TYPE | ay T SSE conaueron re | ‘ i I 200 LL------_--------Jl4 - 50mm ali rom! OV 06.2072 Eton 0?‘Annex E-PU Fencing REMOVABLE FENCE sa, MES 3 TELH2*/“]_ PERMANENT FENCE a sess a REMOVABLE FENCE PERMANENT FENCE EP Document Management Dose Page 920 352o PT “aaa z102 9010 Way pen|__#€ 1986 #84 ewabeuey weunced a3 Fie (SUEO Hd PRPIS 3 WORE ANDWell Arca Design Standard ‘Annex F- Example of Construction Works Quality Control Program Work Description: OM Petrom S.A... ASSET, as beneficiary, represented by 1 88 designer, represented by 1 88 executor, represented by In accordance with Law ne. 10/1896, Regulation for the approval of construction quality ‘Guidelines and technical norms in force, agreed this quality control program works: TOT EER ATT—Tans papas works that contol, quality check for|PVLA Hidden Works fandsions fwhich writen documents ‘must be| Minutes Se made (controled phase) PVR Minutes of Quality |8~ Benoficary Reception ocutor [Minutes - Minutes P- Designer z z z Sie handover PW. Be Embankment PVA Be Groundwork PVR oa Foundations PVR BE FINAL RECEPTION PVR Lee 1. The contractor must noly in writing other stakeholders to participate in phase with at least 10 days before the date checking is to be done. Note: On receipt of the object. # copy of this program is attached to the completed construction book, BENEFICIARY, DESIGNER, EXECUTOR. Tall from: 0.082012 2Well Ares Design Standard ‘Annex G.- Thermoplastic Removable Tile System LOMV Petrom EP Standard PE-O-PR-STD-001.02 EP Docuirent Menagement al rom: 01.08.2012 Sraan [one ssorss [ens