Crrrcson TestingApparatus,Model606 23

11. Instructions for Components/Accessories

11.1 Instructions Controller(DMP48)

for Temperature

for DosingPump
11.2 lnstructions

(seenextpages)

is reserved
The rightof technicalmodifications

BAE606/1000
E RICHSEN
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 Corrosion TestingApparatus- Model 606
ERTCHSEN

t'YSring
Oiagram606 Orawing No.294.01
.15
Date:11.3.94- Koehler
P a g e - 7-

ldentificationNo. Descriotion CurrentPath

F 1_2.3 Inputfuses 1,2,3
=4 pump
Fuse/ Circulating 1q

Fuse 24 VAC 19
.t1 Saltspraytest- firsttestchamber t5

t1t Saltspraytest- secondtestchamber 46

H3 - firsltestchamber
Ventilation 31
nd - secondtestchamber
Ventilation 54
H9 DINtestoption 42
H10 Withoutair humidifying 40
H11 test- firsttestchamber
Humidity 28
H12 Humiditytesl - secondtest chamber 51
H13 Domeopen- firsttestchamber 30
H14 Domeopen- secondtestchamber 53
H25 pump- solutiontank
Circulating 34
K1 Relay- firsttestchamber ZY

K2 Relay- secondtestchamber az
K3 Relay- airhumidifier 5I

K7 Level relay- water humidifier EA

K15 Troughwaterrelay- firsttestchamber 3l

K16 Troughwaterrelay- secondtestchamber 4C

M1 pump- solution
Circulating tank 33
M2 Dosingpump- firstiestchamber 24
tu3 Dosingpump- secondtest chamber 47
T' Operatinghourscounter 21
rt Testduration - firsttestchamber
counler 27
rJ Testduration - secondtestchamber
counter 50
P4 Temperature - firsttestchamber
controller 25
P5 Temperature - secondtestchamber
controller 48
tso Timerfor DINtest 41
 CorrosionTesting Apparatus- Model 606
ERJCHSEN

YvlringDiagram606 Drawing .15

No.294.01
-
Date.11.3,94Koehler
Page-8-

ld€ntificationNo. Description Current Path

Mainswitch 1,2,3
element
Heating - humidifier 15
t<2 firsttestchamber
resistance-
Heating 7
11J Heatingresistance- secondtestchamber 11

R4 Heating - firsttestchamber
resistance 6

R5 Heating - secondtestchamber
resistance
t(o - firsttestchamber
Heatingresistance I
nl Heating - second
resistance testchamber 13
K6 probe- firsttestchamber
Temperature zo
KY probe- second
Temperature testchamber 49
S1 Saltspraytest- firsttestchamber 23,24,35
55 - firsttestchamber
Ventilation 31
J/ test- firsttestchamber
Humidity 23,24
S8 - secondtestchamber
Ventilation 54
Humiditytest- secondtestchamber 39
s10 - secondtestchamber
Ventilation 38
s11 Saltspraytest- secondtestchamber
s12 Continuoustemperature - humidifier
regulator
s18 test- second
Humidity testchamber 46,47
s20 Excesstemoeratute
contact 7
s21 ExcesstemDerature
contact I
nzz ExcesstemDerature contact
s23 Domelift- firsttestchamber 2n

s24 Domelift- secondtestchamber cz

pumpMl qe
szc Circulating
JIT ExcesstemDerature
contact tl

s28 Excesstemperature
contact tz

s29 ExcesstemDerature contact 13

s30 Troughwaterlevel- firsttestchamber JZ
 s3

€fiICHSENCorrosion TestingApparatus- Model 606

nfiringDiagram506 DrawingNo.294.01.15
Date:11.3.94- Koehler
Page-9-

Hentification No. Description CurrentPath

q?l
Troughwaterlevel- secondtestchamber 55
-1
Tansformer 18
Rectifier- circulating
pump ie

x0 Connectorblock- mainssupply
X1 Connectorblock- low voltage
X4 Pin-and-socket - firsttest chamber
connection
X5 Pin-and-socket
connection-
secondtest chamber
Y1 Waterinlet- humidifier Jb

Y2 air - humidifier
ComDressed
Withouthumidifier ?o

Y4 Saltspraytest- firsttestchamber
Y5 Saltspraytest- secondtestchamber 45
Y6 - firsttestchamber
Ventilation 31
Y7 - secondtestchamber
Ventilation RA

Y9 Domelift- firsttestchamber 30
Y10 Domelift- secondtestchamber CJ
 \h

606/400/1000/20001
ERICHSElI Test Chomber 606/400/1000/20001

11

12
13
l.+

15

1. Nozzlefixingscrew 15.Adjustingfoot
2. Test chomber 16.Droinogeproof sheel
3. Chomberheoting(400tlx),(10001 2x),(200013x)
4. Over temperolure securily switch(400t1x) (10001
2x) (200013x)
5. Heotingconlfol lomp(40011x) (10001 2x) (2000t3x)
6. Vopourduct 17.Specimen
h o t d e r f o r w e o l h e r i n gp o n e l s
7. Groundwoler lnput
8, Sproy nozzle
9. Pneumoticcylinder(Dome)
10.Hingevopour ducl
11.Nozztevenlitotion
12.Temperolure sensor P1100
13.Liquidlevel switch
14.Woterdroin volve
II

397.01.10
 606/100/1000t
ERICHSETI Test Chomber 608/400/1000r

11
11

13
4
6
15
7
d 16
4i

1. Dome 15. Inpul Venlilotion

2. Vopourduct proof sheet
l6.Droinoge
(Dome)
lTPneumolic-cylinder
3. Test chornbercylinder
holderfor weotheringponels
/-. Specimen
5. Woterdroin volve
6. Chomberheoting(40011x) (1000t2x)
securityswilch(400t1x) (10001
7. Over temperoture 2x)
E. Heotingcontrollomp(40011x) ('10001
2x)
9. Test chomberbose
10. Adjustingfoot
11. Hingefor test chomber
12. Sproy nozzle
13. Sproy nozzle flonge
sensor P|100
14.Temperoture
I
ERICHSElI fontro[ Unit 606/608

Front

' 1 .N i v e o u s e n s o r h u m i d i f i e r

2. Humidifier

3 . T e m p e r o t u f es e n s o r h u m i d i f i e r
4 . H e o t i n gh u m i d i f i e r
5 . S o l u t l o nt o n k
A ( -n n l r n l nnnal

7. Electricboord
E. Pneumolicslotled boord
purnp(Option606)
9. Circulotion
10 Dosingpump(Doubletest chomber2 x ) w i t h D r e s s u r ev q l v e
11.Adjustingfoot
'12Woterinput humidifier

13.Hond volve humidifier

woler
226.01.10
 and accessories
, tyFe key

DLl 1.0 .lo A Pvc w tG .r .H 1 33 B

l|l3ln! plug
X Noplug
F EU(aciuto)
B IJSA,Canaiitd

'I iuslralia, l{eiivZlahnd,

hareniblconlrol Tdlwln
-
bd@uercyconbol, Connection, suction/discharge
- co.tbatthtlal oonlrol
B G P i p e , 4 / 6m m
E|c frrqr€noycorllrol. 3 fube,4/6 mm
rEd oo.rbclde n9l ContrEl,
.b A5 Tube. 5/8 mm

4 Tube 6/9 mm
HtFEptlene 6 T u b s ,9 / 1 2m m
- Pf,F (poly$ntlideneiuotld6) C4 Tube, 1/8"/ 1/4'
E Htdryl ifilorilo R Tube, 1/4' / 3/6'
- grbs 3tsel.DIN f..4401 S Tube, 3/8"/ 12'
trtt trilh Plusl A Thr€aded,Rp 1/4,lemale
E TFUCrih Pluss V Thread€d,1/4 NFI temale
E# A9 Threaded,1/2"NPl male

-. EPDH T u b e6 / 1 2m m /
(&liene propylqn8
dlen€mqnomgr) -e r
c € m s n t i n gd . 1 2 m m
t acl
r PFE Valvatt|pl
bHrElDdd 1 Stard6rd
C C4rgtnics Sprihg.loadBd
3 966 ,- 0.05barauclbn gpeniru
pdr6ure;0.1t5baidilcheigo
Y PIFE lPening PressurE
5 Sprlogio4ded
:i::.ol penel po.il;on -e 0,05b€r6uctionapening
prcasurc:0-8
bardi6charge
-
Top.mountod oF|€niogpt8€60ae
I
Spring-loided.discliEli6
*atrvolt ge { sHdonly
6 I r2s0V! 50t6oHe 0-8bet opeti.ngp;eegql€

H I r-{?0 iil 60/50tlz

 41

4tZGororaldescrlptlon
TheDMI16a doshgpunpwilhanoyodo6d.
pEt€cled.€y4choiousmolor(whiahddis not blow
whenbloot€d).
The DMIis evellebldin vetuuaversiom.E6enbo
E€Otlon t- Generai.
In the g€ner€ld$criplle& s diqlincllonis rmde
batvrompumF wilh dosinghelds lrith lhc lollovdng
l6ttut€6:
' drnFnl deaeralionlsbndard)
. vtlve ldi eutomalic dea€ralion
. Ptussry6lem
. dbph.a0ml€dkag. det€c,liori.
ODllonl
lhe pu|npcanal.o be EqDlpp€d wifi ! do6lnE
controler.
The funr,tons619deacdb6d,but6nly apply'tolh6
rele\rentpumpvelsbn,
4.2'l D l vrlth irligal derrt tloi lDHl 0.3,10- Or lS€.5lsnd rvllh vrlE torlulon6llc dlretrllon 'lor
non+ryrttllllltlg, d.g.Edng m.dii (llrO2) (ooly ior Dfll 1.0-to . blll l&3,5)

_.-"- \

Fig.l DMIyillh val\r ror autome{c.deseralbn,l

yrithmenuel.der!,"aliol

P'o!, coinionanta

V DeadrEllon sci€lv tot lnEnual dededtloh

3d WVc br it|lorn.*t da.r;dllon

12
 I gtirg pump without automallc daa€ratlon
:':E ie slction and dischargeisol8lingvalves,
:.i€- lhe de3eralionvalva ol lhe dosing he6d by
r--Jrialely 1 0r2 lurns,
-+ :'E p{rmprun in contnuousoperalion:
- Sr lan cn lha powersupply.
- >-_Es wlh conlrol unit: Presslhe 'conlinuous
.4.?tjon'button and k€ep it prsssed,
1e p!mp swilcheEto conllnuousoper€lion€t
-.r mum strokelr€quency
- -: the strokelength edjletmentknob to
- -€2'€ tne pump runningunlilth€ dosed medium
s l-e€ ol air bubbles.
: :5F'ully clo6elh€ dea€ralionvslve
-'€
gump is now readyforopet6lion,
-' 'Startlng pump
with 6uiohatlc desersllon
::- r€4-up, lhe dosing head and valve6mosl be
' 7.3.1 SwltchlnE ofi/ lhlnstalllng
f:€n th€ suclionand discharg6lso aling v6lve5,
' Etalled
: -e: the purhprun jn conLlnuous operationl
- Switchon the powersupply.
- Pumpswith conllol unit Pr€ssh€ "conlinuou6
ope€lron" butlon and keep it pressed.
The pumpswitcheslo conlinuousoperalional
ma.ximumslrcke Irequency.
- S€lthe slroke]englh adjuslmenlkoob to
: -eave lh€ purhprunningunlilthe dosed mediun
s ftee of air bubbles,
- The pumpis now re6dylor op€ralaon.
- - dosing head
1.EAfier initial start.up of pumps wlth Plusr
syslean
. Aner initialslart.up, removelhe adh€sivelabel
,M) tiom lhe cover (L), s€e fis. 2 and 36.
Fig. 36 Adheslvelabel
7.1,9Tightening dosing hcad 3cr€ws
Afler lnluel saan-up anat aflar aach llma
tha dlaphragm ls changed, tlghlBn lhe
dosing head scrcvs.
'==;:1 After Epproxlnerely 6-10 operatlng
-'"*" I hours or two days, cross.tighten the
aloaing heaal screws using e lorque
Mztimum torque: 1 Nm.
30
7.2Operatlnglhe pump
To oparata tha pump, rcfer to sections
cha h the event of a hult
7.3 Shutdown
Risk of ch.mical buns!
Weat Nolectlve clothlng (gloyea anc!
gogg/€s) when wo*ing on lhe.losing
heed, connectlohs or llnesl
Do not allow any chemicEls to leak lrcm
the pump. Collect and dlspose ol all
chamlcats cofteclly!
ll possible, rinae tha doslng h.ad
I n.r" 1 hetorc shutting down the pump, e.g. by
supplying it with waler-
L Swilch otf lhe pumpand djsconneclil from lhe
2- Depressudselhe system
3. Take sullablosLspslo ensurethat the relulning
dosing mediumis safeli collscted,
4 Carelullyrcmoveall lines-
5. Uninslalllhep0mp.
7 . 3 . 2C l € a n i n g
l- Rin€eall parts lhal h6v6 come inlo contactwilh
lhe nedi0m v€ry carstully:
-lines
diaphragm.
2- Renov€ €ny tmce o[chemicalslrom lhe pump
housrng,
7.3.3 Storage
Storageol lhe pump:
L Afler cl€ening(see above),carefullydry all parts
and reinslallth€ doslnghead €nd valves,or
2. changethe valvesand diapht'gm.
s€6 SeCtiOn 9 Maihlenance.
7.3.4 Di!pos.l
O i s p o s a l olfh e p u m p :
. Aller cleaning(see above),disposeol lhe pomp
in accordenc€wiLntho r€levant169ulalions,
8. Operatlon
8.1Conlrolanddlsplayelenehts
8.1,1 Stroke.lehglh adjustment
Ad,lrsl.rte sl'o ke length only whlla the
'fE;iG;'i '
PUmp ts runntng!

3 6 . 2 . 1S l y l t c h l n go n t h e p u m p
Fig. 37 Strokelenglhadjlshent knob
€ . 1 . 2C o n t r o lE n dd i s p l a y . l e m e n l sf o r p u m p s
w l t h c o n t r o lu n l t
F l g , 3 0 D i s p l a yo l p u m p sw i l h c o n l r oul n i t
ElEment Descripllon
L i 0 h L - e m i l l i dn igo d e( L E D )
' Llghls up red when lhe
pump is stopped
. Lightsup grcen when Lhe
pump is srarrodand briefty
lurns oft duringa suclion
stroke.
. Flashesred ifan effor signal
''Conlin!ous
op€ralion' butlon
for conlinuousoperalion
Use lhe 'Menu" bultonlo
swilch betweenthe op€rating
fo. !elnno lhe dosr,1oflow in
@ (D;|."1"+:{'i+'#i'i:r*''"'
4l
8.2 Switchihg on/off
Betorc stxitching on tha pump, checll
G:==- thal il is inslalled ctly. Ralat ro
f"""-"1 sectrors 5 hst€l/ and 7 1 lnitial
slart-up / subsequent starr-uP,
. Switchon the power supply
8 . 2 . 2S w i l c h i n go f f t h e p u m p
. S w l t c ho F l h e p o w e rs u p p l y
8,3 Operatlng the pump wlth control uhlt
6 . 3 . 1C o n t i n u o u so p s r a t l o n
For suctionor deaeraLion, switohthe pump Lo
continuousoperalion wilhoutmodityingth€ selecled
operatingmode and dosingtiow setlines
The pumpdosesal maximuftstrok€rste The stroke
l e n g l hr e m a i n sl h e s a m e
. P r e s sl h e " c o n r i n u o uosp 6 r a r i o n ' b u t t o n
8 . 3 . 2S e l € c t i n gi h e o p e r a l i n gm o d e
T h e a v a i l a b lo g o d e sa r c " M s n u a l c o n t r o l
ep e r a t l n m
and "Conlactsignalmnl.ol".
_Menu"
Use lhe butlon to swilch b€hryeen the
oPeratingmodes
. P r e s sl h e ^ M e n u ' b u l l o n a n d k € e pi l p r e s s e df o r
a p p r o x i m a i e2l ys e c o n d s
Tne LED for the new operalingmode flashes
and then lighls up conlinuoLrsly afler
approximalely2 seconds The LEO tor lhe old
operalingmod€ tums off
Th€ sele(led operal,rg rodc is rd ca(edby rhe
relevanlLED
8 . 3 . 3S e t t i n gt h o d 0 6 l n g f l o w i n " a n u a l c o n t r o l "
tn generc|, keep lhe suoke length
r-T;;..- sefllrg 3s nrgt as possible, encl ac4u6r
| -'- | lhe tlow Bta uslro lh€ srrole
lrcquency.
In lManualconlrol mode,seLlhe desied dosing
flow by modifyingths slrokeft€qu€ncyIn rhe Bnqs
belween0 % and 100o/o.The inlernelscale applies
8 . 3 . 4S e h i n gt h € d o s i n g f l o w i n " C o h t a c ts l g n a l
control mode
ln g.n.hl, keeF lhe strokc length
serling as high as posslhte, and edlusl
'fi;;- -- ' lhe ow rcte using rhe stroke
ftequancy.
I n " C o n t a cst i g n a c o n l r o l m o d e ,s e t l h e d e s , r e d
d o s i n gl l o wb y m o d i l y i n lgh e n u m b e fo t s t r o k e sp e r
c o n l a c sl i g n a lr € c e i v e dT h e e ^ l e r n asl c ae a p p l i s s
31
 42-

8.4 Adlustlng end locklng thc stroke lehgth

S.r'irg FunctlonNumbor of 6troke6 pet
con16ctslgnrl Acljusr lhe rtrcho length only white the
pump ls running!
Th€pumpmakesone
1:1 dosrngslrok€perconlact rhe sJroke tensth mtnu, y by
l-;;ro
4 4dJu:r
signalr€ceived. rurntng ne xnoDl
Follow the notas ,or st.oke.length
The p!mp makeslhe set
ac'ustmenl lor the rclevtnt pump ty1e!
numberotdosing slrokes
conkcl Signal I . Rsmovethe cov€rlngcep lrom lh€ lront oI the
Mullipli€r Per
receved, €.9. 16 slrokes slroke-l€ngihadjuslmentknob.
pel contaclsignallor the 2. Uss a screwdriv8rto loosgnlhe lockingscrew by
s € t t i n gl : 1 6 . appmximatqly2lums.
The pump fiak6s one 3. Increase/rsduce Lhedo6rngnowwhit6th€ pumpis
dosln9sirokesner the set runnrng
numberof conlaclsignats 4. Slowlylum rh€ acliu6lm€nlknob to th6 tEttrightlo
Divisof has bEenreceived,e.g. sel lhe desireddosingvolume
one Etrokefor 6very 5. D€pendingon the applicalron,lightenthe locking
4 conlaclsignalsfor lhe screwso lhal th€ adjustmenlknob can stilt be
s e t t i n g4 : 1 . tumbd/cannolbe lumed any more.
:.ri Lfthe pump recelvesmoro oonlactsignalsthan 6. Replacethe covgringcap.
' =r processat marimum slroke frequency,lhe
:--F runs lor as loog as pocsiblein contiouous 8.5 Notes lor atroke-lGhgth adiustment
::e?Uon wilh a maximumstrokefiequency-
ln gener'l keep rhe stoke length
1 . 35 l l . m o r y f u n c u o n setfiag ,5 ,rigt .s posslbla, and sdjust
::lrlEct signals.which cannotbe procsssed |f--i;:--t
--'- | lhellow rat€ usl,g lhe stroke
-iedratel$ can b€ storodand Bubsoqu€nlly msde trequency.
=.?ilablelo lhe pump tor proc€ssingA maximumof
::.100 contaclsign6lsc€n be slored. 8.5.1 For autometlc d€soratlon
St'itchlng on thc momory functlon Do not sel tha slroks length to less than
-:e .;iffi;;110
memorylunclionmusl be switchedon %'
:.'j,"Edial€lywh6n aclivaling"Contactsignsl control" a Set lover f,ow '!|€s by re.luctng the
s?aolrefrequancyl
-fe
p u m pl s i n ' M a n u e i ' m o d e , . Dosingllow between40 % and 100 %:
trEss lhe'Menu" bulton and ke€p il pressedlor - iti€slopgraliogrange:qu|ckdeaerslion,only
:rprorimately l0 seconds, brief intenuplionin dosing.
. The 'Conlecf' LED nashesand lhen lights up - Ov€r80 %, lhe nor^,mte only increasesvery
conlinuouslyatlsr approximalely2 seconds.Th€ sttghlty.
'Manual" LEO lurns
off. . Doslngflow b€lween20 o/.and10 aAl
. Afler spproximetely10 seconds,the 'Contacl"
- d€aeratloo166lowerand unsleadv,
LED n€9hes.
. The selecledoperalingmode is indic€tedby lhe ' Dosingflow l€s3lhan 20 %:
releventLED. - automalicdeaeratlonlmpossibteor limrted,
- The memory lunctionis activaled.
Swltchlng otf lhr m€mory lunction
Presslhe'Menu" bulLonand keep rt pres6€{tfor
approximat6ly2 Eeconds.
. T h 6 ' M a n u 6 l ' L E Dl h 6 nl l g h l su p o o n l l n u o u s l ,
afler apprcximgtely2 seconds,The'Contacl
LED turns otf.
- T h e p u m pi e i n ' M a n u a l "m o d e ,
- The contenleoflhe m€mory6re deleled.
- The memoryfunclionis deactivaled.
. The conlentsof lhe m€moryare nol deletedby:

- pressingthe'Continuousoperalion'butlon

32
8.5,2Wl[r Plrt3l!y!t6m
n W b the follo'itiog aablevith
ml4lmumstak sdlllngs,fot v.llous
pumptypEsand doeirigmadlz.l an
t-=;=1
l:::Z:J tn|DLnalqnpaa.lura ot appro m.tely
E 'C. For hlghar b,mpe.'turec,
lnc'E te ah. stt rl(es.ttlng.
8.6AdluBlingthe zero polnt
The z6aopolnt (no do6lng)oI lhe dosingpunp ig
fedlory€el lo E counter plessu|? ot 94 bar- lf lhe
opEraling counter pressrrrc al ths tnj€€llon unll
deviat€s consideFbly from lhls v€lue, il ls advlsable
lo readjust the z5ro pojnl lo obtein mors preclse
values,

_ Alw.ys adjusl lhe vztuz with the

Llgl drscr.rge ,lno connectad .n.l vlth
Type
,,xlflli'ili",
Hl1,:i operati nE coualdr prbs aurc,
l. Connectlhe catibrationtubeto lh6 qosinghe6d
. on lhe suclibnside (excepllorPlus" syslem).
D.gacrlngm€dlt'
(.,9. chlofln. bl.ichlng rg.nt ) 2, Slad lhe dosingpump.
3. sel lh€ doGindnow b 15 %.
DMr ptus3 loo%
0.&10 ,l;j"til,,il1i,
DMto.&f6 Ptuss 100% to ba,
oMl l.GlO Plus3 80
16
60% 10b8r I

E
3
=
10% I bar
Flg.39 Pumpwllh callbrallonlubE
Nofi.d.ga.!lng medla' 1..9. PAC)
DMlo.+toFlu33 10% '10bar f--;=-1 Suclton tlne wllh .eerl conltcl .mply
t---:::=-t Etgnal musl rcmaln tn the atosing ttnkl
No ra6iriclion lo lhs slroke
Olher lypes 4. Removo he covering cap ltom the tronl o[ the
Eefling
rtroke-leiloth adiustm€nt knob-
t Etcopl for H2O2,peEcsllcacld and olher hlghly 5- Use a sctewdriver lo lemova lh€ loaldng gor€w.
degasslhgmedla,usea dosinghoad with 6. Turn th€ adJuslrnent,knobslowly cloclwlse
autornalicdeaer€lionfor degasslnEmedia. (to$rar& lhe zelo point) un(l lhe ftedium lev€l
6rops ldlllng In the oallbratlon lube.
Z. Removelh6 airiushdnt knob bypullino it up. End
lhon relnse.lll in lhe do{ 3o lhat the indicaloron
the adjustment knob points td lh€ z€ro poinl.
8. Then tightonlhe locklngslrew so lh6t lhe
adjustunenlknob cdn still be turned,

33
 //

L: cSr.tirE the dosing flow with Pluso 1. Openlhe de€erationvslve (V) ol lhe dosinghead
5r+fi by approximalely1 lr./h (2 lurns with Plus'
system)
= i!--16 rith Plusssy6lom,lhecurrenldosing 2. Prssslhe 'Slarvstop' bulLonand keep il pressed.
kr :a. > drecledduringop€ralion- - The pump switchesto conlinuousop6.6lion,
Wtnlng 3. Leavelh6 pump runningunlilthe mediumllowing
Oo ,Et let the $librction tuhe (E) tun lrom the doaerationline (J) is k€6 ol Eir bubbl6s.
erryty! 4. Csr€f!lly clo6elhe deaeralionvalv6,
Re-opcn the lsol'ting vElve (D) in due
6.9 Changlng ths tank wlth Plus3 system
lcs. LtEisolalingvalve (D)at the calib.alion For pumpswilh Plus3syslem.thelenk can also b6
,re lE). changedduring operationby osing lhe supplyot
-'! dosingmodiumin lhe piming chamber.
sippt lmm the primingchamber(F)is shul
:'r-.lts lhe calibrationllbe {E}is slowlyemptied. wanlng
-E E a stop watch, measurethe time (1in fha doslng medlum ls constangy
:€<Dods)il leke6lo dose 5 or 10 ml ol dosing suppliod fiom lhe oveilov tlne whlle
-.edrm, d€p€ndingon pumplyp€.
lhe pottlp is ruahlng. Tahe suilable
:-:-c?€i lhe isoletingvalve {D)at ihe calibration sGps to ensurc tl,rl tlre atoslng medlum
:-Ec lE). ls sately collecl€.tl
:.acl€te lh€ dosingllow:

_ s n {_ l l l l l v _ I r t = 1 l9t [ RIsk of chamlcal buns!

t I LnJ I Wear protec{ve clothlng (gloves end
goggles) when wo*ing on the doslng
heacl, connecalons or llnasl

Ir",,".*lDo nol let the celib.a on tube lE) run

Changing the tank

L Remov€lhe suctionline, overflowline and
deaer8lionline irom tho emply tank.
- The dosing mediumls {hen suppliedtiom the
l € n k( F ) .
2. lnserl the suctionlin€.ovedlow line and
deaeralion|n9 inLolhg new lank,
3. 0o not immerselhe overllowline and dee€ration
line in lhe doslng medilm. Routelhe lines
dowowardGend wilhoul loops

fhere Ie only a limited amounl of aime

I avlllable to change the tenh, clepancling
on the pu,np type anal.tosing llow, e.g,
Fig. /u) Pumpwith calibralionlobe - 30 seconds €t a ctoainallow ol 6 Uh!
l......g lf srr r.s D.er Euck;in, bdeny
8.6 P!mps wlth mahual deaeratlon
incrcdse lhe strck s.tllng to 100 %
L n u a l d a a € r t t l o no f t h e d o B i n gh e r d ahcl swilch tho pump to contihuoug
,Yfiil€ th. pump i6 .unning) oDstafon.

^|.\'..-

F l g . 4 l M a n u a l d 6 e e r 6 t i oonf l h 6 d o s i n gh e a d
9. l[alntenancs 9.3.2 Umcrewlhg the prlming ohanbe. valva
(Plu!r.yBtem)
9.1 Gcnolal notoa When uslng lhe PluEsEyslsm.unscEw the pdming
chembervelve (3c) as bllowsi
W.mlag I . Removelho cover (L) {rom lhe piming ch€mber,
WhenaloctngcltngorcqamodlE, 2. Removelhe velvs lub€ (R) $rilhlhe valv6 (3c).
ehsa've lhe cofiasponallng'aloty 3- UnscrB$the valve {3c) flon the valve tube.
Pfecruttonst
Rl5k of chemlEzl b'Jmsl
WEa. prcaecthte cloolng (gloyes tnd
goggret) whan wotktng on th. dosing
haaai, connecllons or flnesl
Do ,tot allow aay charnlcels lo leaf l'!m
ahepump. Colteca rnd dtspose of all
chcmlcal6 coftacllyl

Wrnlng
fhe pumphou.lngmu.t ohlybe
opanedby peaaonnel
authoalse.Iby
Grundlos A do'l
Repairamusjontybe ctftLal out by
.uthortsed .nd quelned persono.ll
Switchofr the punp and all€connectll
fiom lh. power.uppu balora c..rylag
out malnt nanaer/o'/r and EF irs!
9.2 Mainlgnancs intervals
' At l€eslevery12monlhsor atler4000op€Etlng
houE Whendosingcryslellbingliqulds.mor6
foquoDlty.
. In lh€€ventof a feulL.
9.2.1Cls.ningih. velve6anddirphregm
. Cloanlhsdlaphreom
andvalvesandreplace, il
nec€saEry (lot slainlocg€leelvalvesjinnetvalve
p6ns),
E
E
F
Flg. 12 Primlngchadber \,alve
0.3: Unacrevrlngcuclioh.hd dllcharg. yalvod
clernihg v!lvar
1, Unscrewthe suclionand dischargevalves-
2, DismanUelhe inn€rvalv€ oartsl
. St€nd8d DN 4/DN 8 v6lv€:
- Cgrelullypush oul lhe innervalvepeft usinga
lhin rvi.€oall (or paper clip) in h€ noivdirection
(s€e a.rov/ on the valve body).
- Dismanlletho Ino6l pad* seat (4r), O.ring(1r),
balls (3r), ball cages (2),

9.3 Clean|ng 6uctlon and dlscharge v6lvoa

rn=:1 ll posslble,rios. h. closll?,g

h$d, ..9.
l--.::ZJ by supplylng Il th w.ter.
9.3,1Svvltcilngotf the pomp
1. Swilchon he pumpanddisconnect ll ftomlhe
pow€rsuppry. E
2, Depressuise lh6system-
Fig.a3 Slanderd
0N 4/ON6 valve
3. Tsk€sujtableClepslo €n6ur€th8tlh€r€luming
doElngmedlum is safelycollected, Sprlng'loadedDN4,lDNI valv€:
- Unsctow lhevalv€cov€r.
- Dismsnllelhe innerparts(€sshowoIn fr$ 44).
 4e

9.4 R€plEcing the diaphragm

O
e @
f-ii-
t --::::-J
It posslblo, nse the dosing head,e.g.
hy supptylng lt with wetef.

t
q
e
c
9.4.1 Swltchlng ofl th€ p0mp
1- Whil€ lhe pump is running,set lhe stoke-length
ol
U adjus|menltnob lo 100 %.
2- Switchof, the pump and disconneclil lrom lh€
I t
g o 3- Depressudselhe system.
I 4. Take sultableslsps lo ensurelhal the retuming
Q doslng mediumis sstely cotlected
.9.
i€) 9,4,2 Ropleclng tho dl.phragm
g vb S€o lig. 46 or 47.
6g 1 . l o o s e n l h e f o u s c r e w s( 1 q+ 2 q ) o n t h e d o s n g
h € a d( 2 ) .
oN4 DNs E 2. Removelhe dosing head (2).
-gL ,t4 Spring-loadedDN 4 v6lve / spring-lo3ded 3. Unscr€wlhe di6phragm(O) counterdockwse.
DN 8 v8lve - For pumpswithorrtPlus3sysl€m:
Replacethe sealingdiaphragm(3q),
: :€:n all parls intelmedialering (dq)and suppod disk (5q).
' :-ly p€rls ars delecl€d,proceedes follows:
4- Screw in lhe n€w diaphkgm (O).
- Replacelhe valve (lor slainless-sleelvalves:
5. Sl,arustopthe pump bdsiy so lhat the dlaphregm
,nnervalve parls) is sot lo the back dead poinl (ehd ofsuction
For conl€nt6ahd order numbersofth6 sp6re
slroke).
parls kits, conlacl GrundlosAlldos.
6. Replacethe doslng head (2)and cross'lighten
- ie-assemble and relil th€ valve-
lhe Ecr€wb(1q + 2q).
: iemove lhe deaeralioncadridgo(lp, 2p, 3p) M a r i m u ml o r q u e : 4N m ,
Jrder lhe dischargevalve hom lhe dosinghead 7. Venland starl up lhe dosingpump
lsrDga palr oI tweezors,
- 0ismanllelhe c€11ridge. Aflet initial stara-up end Bftet elch tlme
- Cleanlhe canridge. the diaphngm ts changedt tlghten the
'?ully parls dosirrg ,read scrEws.
are delecled,proceedas lollows:
- Replacethe deaeralroncartddg€. l;:==1 Anet .pproxlmzaely 6-10 ope.Eaing
| '"-.-" I hou's ot two dayst ctoss.tighten the
For conlentsand ord€r numbsrsof the spare
parl6kits, conl,aclGrundfosAlldos aloslng heaal screws using a lonua
- Re-assemblelhe c€rlrldge,
t eximum torquo: I Nm.
: Refitall parls.

Flg, 46 ReplacingdiaphragmwjthoutPlus3
F i g . 1 5 ganda.d DN 4/DN 8 valve system

fhe O- ngs must be cotecAy p/aaeatln

tha spacned gmove.
-Iiifriil ODseryetDefrow .tlnctlon (lndtcated
by en eftow)l
Only tighten th. v.lve hy hend.

36
 //L

Flg. {7 R€pl6crngdraphr6gmw lh Plus3system

f. F** finding chart

Rcmcdy

a) Not connecledlo lhe meins. Connecl lhe powersupPlvc€ble.

b) Incorreclmans vollage Swilch off lhe pump,Checkvoltageand
molor lI the molor 15faulty,relurn Ine

: :'=.€ ;L-o does Replaceor seal lhe suctionllne

b) C(oss.seclionof lhe suclionline loo Check $,iLhGrundfosAlldos
l r s u c l i o nl i n €1 o ol o n q
6malo specilicalron,
c) Cloggedsuctionline.
Fool valve coveredby sedimenl, Suspendthe suctionline from a higher
position,
e ) B u c k l e ds u c t i o nl i n e . Inslall lhs sucl'on line corfeclly Ch€ck
tor damage.
f) Cryslallinedeposilsin lhe valv€s
g) Diaphr€gmbrokenor diaPhragm R€placethe diaphrogm,
t a p p e l t o l no u l ,
dosinglank Fill lhe dosrnqIank.
Air In the suclionline and dosing Fill lhe dosinghead and suclionline.

b) Viscosty or densilyof mediumtoo Check lhe installalion.

nEn.
c) cryslellinedeposllsIn lhe valves
d) Valve6not correc Y assemblsd,
e) Injsclionuoil blocked.
f) Inconecl installalionof lines and
peripheralequiPment.
C l € e nl h e v s l v e s ,
A6semblethe inner valve p3rts in the
right orderand checkor possiblycorrecl
th€ flow direclion-
Check and possiblycoftscl the flow
direction,or removelhe obslruction,
Checl lhe lines to! kee passageand
correctlrclanslion.

h ) S e a l i n g€ l e m a n t sn o l c h o m i c el Y Replacesealingelemenls
resislanl.
 hr

h)' PedBInconbclwllh
-ri. - lhe mediuma|E -
nJi,""r"i"i,lt R.place with Esislent malsdats.

l) OoalngdiEphragmwbln

J) Varhtbnolths doBing
hedium Cheoklhe

L_Y_) For fudher e ot slgh.ls ,or th. eontrol onit, refer to tho r6tev.nl secajon,

j
I
l
l
Ihdaraton of Conformity
L &r.dta Alldor d€clarcund€rour EoleFsponslbilitythal lhe prDducts
I b slltb thls declamlionrelsles,ale In conformilywilh ne oounc]l
Ed'o.| nt" ol thelawsol lheECMembetStatesrelalingto
"pproti.aton
- rbd|iE y (98/37IEC).
ser|d8tdu.€d:ENISO12100.
- Eladomaonetlc (89I336/EEC)
compalibilitv
Eiiidi"*"* en 6tooo-i.i: 1ss5,+ Al + A2.EN61000-a'3: 1s95and
E 61326:1997,+ A1 + A2,Cla66B
- Ebctrj@l€quipmenl designg{t torus6rtlthlncertainvoltdgelimils
t73r23lEEC)tgsl.
irrdBrd us€d:EN61010-l:2002.

Pfinztsl.1sl MEy2007

W Schu'ald
ManagingDireotor
 ,/7
-+- ,'
lf €-3

E RICHSE N
Kon fo rm itdtserkl dr ung
Declaration of Conformitv
D6claration de Conformit6

- '.:\.:-= ERICHSEN
G m b H& C o . K G ,A m l s e r b a c h1 4 , D - 5 8 6 7 5H E M E R

='. z'=' - z = - =,.- ,/erantwortung, dass das nachfolgend aufgefuhrteProdukt

: + : . ' . - - : = - : , : s : e r e s p o n s i b i l ti ihya tt h e p r o d u cdt e s c r i b e b
de l o w
: + : : - : - : : : - : - : : r e s e ue r e s p o n s a b i l i q t 6u,e l e p r o d u ist o u s m e n t i o n n e

( orrosionspr fgerdt ftir Salzspri.ihversuche

3orrosionsTestingApparatusfor SaltSprayTests
Appareild'essaide corrosionpar brouillardsalin
',': :e lvlodel:606/1000| Maschinen-Nr..
80154/5
MachineNo.
- : :e'cen folgendeN n o r m ( e no) d e rn o r m a t i v eD
n o k u m e n t e0nb e r e i n s t i m m t :
s ^ :onformrtywith the followingstandard(s)or othernormativedocument(s):
::"3sDond a la normesuivante/aux normessuivantesou aux documentsnormatifssuivants:

Niederspannungsrichtlinie/ Low VoltageDirective/ Directivede bassetension(2006/95/EG)

for Machines
Maschinenrichtlinie / CE Directive / CE DirectivepourMachines(98/37/EC)
ie i EMCDirective
ElVlV-Richtlin / DirectiveEMC(2004/108/EG)
DINEN ISO '12100-112 EN 60204-1

E i n eT e c h n i s c hD
e o k u m e n t a t i oi sntv o r h a n d e n
A TechnicalDocumentation is available
I exrsteune documentation technique

Diezum ProduktgehorendeBetriebsanleitung hegtvor

lvlanualfor the product is available
The Instruction
Ci-jointle moded'emplorrelatifau produit.

! i n d e r O r i g i n a l f a s s u/nign t h e o r i g i n avl e r s i o n/ e n v e r s i o no r i g i n a l e

4 / en anglais
i n E n g l i s c /hi n E n g l i s h
D in der Landessprache des Anwenders
e f t h e u s e r/ d a n sl a l a n g u en a t i o n a ldee I ' u t i l i s a t e u r
i n t h el a n g u a go

Hemer.09.September
2009 Leiter
Kaufmannischer
Manager
Commercial

Angabenzum Unterzeichner
Functionol the signer

E R I C H S EGNm b H& C o K G
r e m a n v T e + 4 9 ( 1 ] ) 2 3 7 2 - S 6 8 3F. a
A m l s e r b a c1h4 5 8 6 / 5 H e m el G 0 x - 4 9 ( O ) 2 3 7624 3 0 w @ e r . h s . n d . nio@e..hsende