Documente Academic
Documente Profesional
Documente Cultură
MARITIME ENGLISH
FOR
ELECTROMECHANICS
Lifeboats..............-........
10.
10.1.
t0.2.
10.3.
10.4.
10.5.
10.6.
10.7.
109
Prefati
Conf.Dr. Ing.AlexandruDRAGALINA
Introducere
Cursul estedestinatstudert(ilordin airul III electomecanicd
navaldqi celor interesa{ide
imbogdtireacunogtinleloriu dotlenir-rlnaval in generalqi in specialcel al rnecalicii
navale.contine i 0 capitole/Lrniteli,
corespunzdtoare
orelorde predare:
Shipping - Transport maritim
Ship Types - Tipuri de nave
Auxiliary Ships - Nave auxiliare
Ship Construction- Constructia navelor
Manning and watchkeeping - Echipareacu personarqi carturile
Safetl.Aboard - Siguranta la borcl
Fire Fighting - Lupta impotriva incendiilor
Propulsion - Mijloace de propulsie
Steam Turbine - Turbina cu abur
Lubricating oil systemfor turbines - Sistemede ungere pentru turbine
Fiecarecapitol cuprinde infoluratiile teoreticenecesarepentru ca viitorr-rlofiter.
mecatlicsh se poat[ descurcaitr orice conditii la bordul diferitelornave pe care
isi va
desfEgufa
activitatea.
Textr-rlesteinso{itde desenegi schemecares6 facilitezeinfele_eerea
cotinutuluiin Iimbaer-rglezd
gi identificareapracticSa diferitelortipuri de nave,instalatii
curs esteanexatvocabularuldebazFtdincursulrespectiv.
9i sisteme'La sfdrgitulfiecdrr-ri
PAndla cursulal 5-leasunt itttrodusesubcapitoleseparate
caredescrruuavacu flecaredil
pdrfilecolrponente:corp,suprastrllcturd,
compaftimente,
rnecanisme
de puntegi rnijloace
de propulsie,impreunl cu terminologiaesentiald
tradusd.
Cursurilecuprind problemede grarnaticdsau vocabular,care pemrit studeltilor
sa
frxeze unele structuri dificile. Ultimul subcapitol al fiecdrei unitdti este
destilat
rnodalitdtilorde formarea cuvintelorderivategi compuse,recunoa$tere
a omonimelorqr
folosire corectda prepoziliilor.Am insistatpe acesteproblemede vocabular
deoarece
invitarealimbii englezepentruspecialitate
implicatocmaiinvdlarea,pe c6t posibilfacild,
a numerogitermeni 9i a unor structurigi expresiifixe. Cursul este destinatpreddrii
in
clasddar 9i studiuluiindividualgi esterecomandat
celor careau cel putin un nivel mediu
de cunoagtere
a gramaticiilirnbii engleze.
Unit I
SHIPPING
Definition: A ship is any large floating vessel capable of crossing open waters, as
opposedto a boat. which is generallya smallercraft.
The term formerly was applied to sailing vesselshaving threeor more masts;in modern
times it usually demotesa vesselof more than 500 tone of displacement.
Submersible
shipsare generallycalled boatsregardlessof their size.
Shipping is a highly competitiveindustry servingthe needsof internationaltrade.
1.1.History of shipping
Commercialshippingprobably beganin the MediterraneanSeawhere the merchants
of Phoeniciaowned shipsand tradedwidely. Ancient Greeceand Roman Empire adopted
many of their practices.Later, in the Middle Ages, the merchantsof Venice caried on
and further refined thesepractices.Even today, commercialshippingpracticesassociated
with marineinsuranceand the caniage of goodscan still be tracedto thoseearly roots.
From the 15'hto 18'hcenturies,deep-sea
shippingwas closelyljnkedto colonialtrade,
especiallythat of the SpanishEmpire,the Portuguese
Empire,the Dutch Empireand the
British Empire and to the growth of the greatenterpriseslike the Hudson's Bay Company,
and the EastIndia Companies.
The 19thcentury. The completionof the SuezCanalin 1869openedup new trade
routes and the possibility of regular shipping servicesbetween Europe and the East.
Around the sametime, the sailing vesselElisabethcarriedthe first mineral oil cargo and a
few yearslater, in 1886,the first modern ocean-goingtanker Gliicklauf enteredservice
During the last yearsof the 19'hcentury, many large and luxuriouspassengerliners were
built to meet the growing demand for iniernational travel, both by the rich and by
emigrantsseekingnervIives.The steamturbine,inventedby Sir CharlesParsonsin 1884,
enabledsomepassengervesselsto achievespeedsin excessof 20 knots.
The 20thcentury. In 1912the Danish vesselSelandiabecomethe first seagoingship
with a dieselengine.Today most merchantshipshavedieselengines,usuallyconnected
to a single propeller.Since World War II, merchantshipshave becomegenerallylarger,
faster and more specialized.Many tankers of more than 200,000tone deadweighthave
3- 1
14 Maitime Enelishfor Electlornechanics
S hi ppi ng15
16 MaritimeEnglishfor Electromechanics
3- 1
Slrrppingl7
Unit 2
SHIP TYPES
2.1.Typesof ships
The great majority of ships that are neither military vesselsnor yachts can be
divided into several broad categories:cargo carriers, passengercarriers, industrial
ships, service vessels, and noncommercial miscellaneous.Each category can be
subdivided, with the first category containing by far the greatest number of
subdivisions.
Cargo shipscan be divided in two basic types: dry cargo vesselsand liquid cargo
vessels.Someof the vesselswhich carry dry cargo are:
r multi-deck vessels(with holds divided horizontallyby one or two 'trveen
decks)
r bulk carriers(no 'tween decks)
r containerships(carry containersof standarddimensions)
. refrigeratedships(carry fruit, meat and dairy produce)
Liquid cargo is carriedmainly in:
o oil tankers(the most commontype)
o LNGs
r chemicalcariers
A type of ship which cany both dry bulk and liquid is the OBO ship.
Passengerships are fewer in numberand type. They can be divided ir-rto:
. passengerliners
o cruiseships
. fenies (if they carry vehicleshavedoors in the bow or stern)
Thereare,of course,many other types of vesselboth merchantancinavy divided and
classifiedupon different criteria. We are going to give the characteristics,main parts
and designof someof the most importanttypes,staftingwith a descriptionof a general
cargoship.
A. Cargo carriers
Cargo shipscan be distinguishedby the type of cargothey carry, especiallysincethe
meansof handlingthe cargois often highly visible. As notedbelow, the trend is toward
specializationin this regard.One consequence
is a proliferationin types of cargovessel.
The presentdiscussionis limitdd to a few typesthat are represented
by lar-9enumbersof
shipsand are distinctivein appearance.
20 MaritimeEnslishfbr Electromechanics3
-2
A bow
l0lower hold
23 funnel.stack
B midshipbody
I I transverse
bulkhead
24 signalmast
C quarter
25 arials
D forecastle
l3 propeller
26 cargoderricks
E brid,eecastle
l4 rudder
27 cargocranes
I stern,bow
1,5sternframe
28 heavylift rig
2 bulb
16 counterstern
29 hatchcovers
3 hawsepipe
l7 bulwark
30 ventilator
4 forcastlebreak,
l8 mooringgear
3l masttop,mast
forcastlebulkhead
5 main deck
l9 accomodation
ladder
20 bridge. flying
6 seconddeck
bridge,monky
7 third deck
island
platform
32 samsonpost,king
post
33 navi-eation
light
8 upper'tweendeck
21 lifeboat
34 hawsegear
9 lower'tweendeck
22 ladder
35 deckhouse
Ship types 21
Fis
I brid-eecastlefront
2 deckcontainers
3 foremastand masttop
4 forecastle
5 insulatedcontainers
in holds
6 containerrefrigerationducts
7 doublehull
8
d. Barge-carrying ships
An extensionof the containership concept is the barge-carryingship. In this
concept,the containeris itself a floating vessel,usuallyabout60 feet long by about30
feet wide, which is loadedaboardthe ship in one of two ways: either it is lifted over the
stern by a high-capacityshipboardgantry crane,or the ship is partially submergedso
that the bargescan be floatedaboardvia a gatein the stern.
e. Oil tanker (fig. 3)
Ships that cany liquid cargo (most often petroleumand rts products)in bulk are made
distinctiveby the absenceof cargo hatchesand externalhandlinggear.When fully loaded
they are alsoreadilydistinguishable
by scant freeboard- a conditionthat is permissible
becausethe upper deck is not weakenedby hatches.In essence,the tanker is a floating
group of tankscontainedin a ship-shaped
hull, propelledby an isolatedmachineryplant
at the stern.Eachtank is substantiallyidenticalto the next throughoutthe lengthof the
Shiptypes23
in cold wegther.Withrn
ship.The tanksare fitted with heatingcoils to facilitatepumpin_e
thetanksarethe main,or high-suctionpipes,runnin-eseveralfeet
ftq
1 bulbousbow
2 cargowing tank
3 non-watertighttraverse
bulkhead
4 cargocentretank
web
5 transverse
6 waterti,shtbulkhead
7 buttomcentrelineeirder
8 sideballasttank
9 sloptank
l0 warninglight for
bulbousbow
lightson
11 navigation
foremast
12 helicopterlandingarea
I 3 tank hatch
14 foam monitoron
platform
15 cargomanifold
16 mastfor hose
derricks
I 7 fore-and-aftgangway
l8 oumoroom vents
-2
24 MaritirneEnglishfbr Electromechanics3
I outsideescapeladder
2 fore and aft gangway
3 sphericalLNG tank
with view of tank
platingandoutside
insulation
4liquid nitrogentank
(inerting)
5 tubulartower(spiral
ladderto tank bottom,
submergedpump
dischargelines,tank
filling pipesand
power cablesfor the
pumps)
6 car-9opiping
7 tank dome
8 tank vent riser
9 cowl plate
l0lookout station
I I holcisDaceventilator
12doublehull fonnin-e
ballastspaces
I 3 hold space
l4 cargoloadingand
dischargingstation
and manifold
15reinforcedbottom
structuresupportlng
freestanding
tank
B. Passengercarriers
Most passenger
cruiseshipsandferries.
shipsfall into two subciasses,
1. Cruise ships
Cruiseshipsare descended
from the transatlanticoceanliners,which, sincethe mid20th century,have found their servicespreemptedby jet aircraft.Indeed,even into the
1990ssomecruiseshipswere liners built in the 1950sand'60s that had beenadaptedto
tropicalcruisingthrough largely superficialalterations--e.9.,
the additionof swimming
pools and other amenitiesto suit warm-latitudecruising areas.However,most cruise
shipsnor.vin servicewere built after 1970 specificallyfor the cruisetrade.Since most of
them are designedfor large numbersof passengers(perhapsseveralthousand),they are
characterized
by high superstructures
of many decks,and,sincetheir principalrouteshe
Shiptypes 25
give
in warm seas,the)/are typically paintedrvhite all over. Thesetwo characteristics
from greatdistances.
that is easilyrecognizable
thema "weddingcake"appearance
Closerexaminationusually revealsa large numberof motor launchescanied aboard
Many cruise shipshave stern ramps,much like
for the ferrying ashoreof passengers.
found
roll-on/roll-off
ships,in orderto facilitatethe transferof
those
on cargo-carrying
passengers
to the launchesand to serveas dockingfacilitiesfor smallsportingboats.
The above featurespresent the principal challengeto the cruise-shipdesi-qner:
Thus,
providing the maximum in safety, comfort, and entertainmentfor the passengers.
isolationof machinerynoiseand vibrationis of high importance.Minimizing the rolling
andpitchingmotionsof the hull is evenmore important--noextremeof luxury can offset
Sincecruisingis a low-speedactivity,propulsiveporveris
a simplecaseof seasickness.
usuallymuch lower thanthat found in the old oceanliners.On the otherhand,electrical
power is usually of much greater magnitude,mainly becauseof demandsby airconditioningplantsin tropical waters.The typical large cruiseship built since 1990rs
powered by a "central station" electric plant--i.e.,an array of four or more identical
electrical
medium-speeddiesel enginesdriving 60-hertz alternating-cun'ent
-qenerators
This electricalplant suppliesall shipboardpower needs,includingpropulsion.Sinceall
power flovls from a single source,propulsionpower can be readily divertedto meet
loadswhile the ship rs ln port.
increased
air-conditionin-e
2. Ferries
and (in manycases)their vehicles
Feniesare vesselsof any sizethat carrypassengers
passages.
short
cross-water
The
building of massivebridgesand
on fixed routesover
tunnels has eliminatedmany ferry services,but they are still jusiified '"vherewaters are
too formidable for fixed crossings.Vessels vary greatly in size and in quality of
accommodations.
Some on lon-rermns offer overnightcabinsand even come close to
equalingthe accommodatior-r
standards
of cruiseships.AII vesselstypicallyload vehicles
aboardone or more decks via iow-level side doors or by stern or bow ramps much like
thosefoundon roll-on/roll-offcargoships.
A specialtype of ferry is the "double-ender,"built for shuttlin-sacrossharbourwaters.
The typical vesselhas propellers,rudders,control stations,and loading ramps at both
ends. It is usually wide enough to handle four vehicle lanes abreast and may
accommodateup to 100 four-wheeled vehicles. Special docks, fined with adjustable
ramps to cope with changesin water levels and shapedto fit the ends of the ferry, are
alwayspart of a feny systemof this.type.
Anotherspecialtype of fery is a high-speedvesselthat in manycasesis of catamaran
(twin-hulled)design.This type is typicallyfound on shortrunsin protectedwaterswhere
the camiageof vehiclesis not required.Catamaranhulls can be naffow and knifelike in
shape, allowing them to operate at high speed-to-lengthratios without excessive
propulsivepower. Tlie enginesare usually high-speeddiesels,althoughturbineengines
havebeenfitted in a few instances.
-2
26 MaritimeEnelishfor Electromechanics3
Fis
included in these ships, along with water ballast to adjust load and stability. The
engineeringplants are commonly twin enginesof compactvarietY,such as geareddiesel,
and they are arrangedso that the engine spacesare at either srde of the ship, allowing
valuablefree spacebetweenthem for vehicle passage.(seeRo-Ro equipmentfi-s 6)
I quarter stern ramp
2 finger flaps
3 actuatingcables
4 sterndoor
5 king post
6 trunk, trunked ramp
7 ventilatorheads
8 on-deckcontainers
9 bow thruster
10 ramp
11 afterthmster
12 fork lift truck
Shiptypes 27
cargolifts
car deck
intemalramps
sidedoor
side ramp
Fi-e.6 b
Sternramps
-axial ramp
-quarterlamp
-slewingramp
ramp
-semi-slewin-q
2.2.Vocabula
plant- instalaliade aer
air-conditioning
conditionat
barse-carrvingship - transpoftorbarie
belowdecks- sub ounte
bulk canier - vrachier
cargo hatch * cauac de magazie
Bow ramps
Bow bulkheaddoor
Hydlaulic drivesfor
-bow door
-bow visor
alternating-current
electricalgeneratorsseneratoare
de curentalternativ
be underwav - a fi in mars
berth- dani
carsocarrier- navdde rnarfE
chemicalcanier- navdoroduse
chimice
container-handling
crane- macarapentn-r
contarner
control station- pupitru de
control/comandd
deck crane- macarade ounte
drv carso- marli uscatd
hatch cover - capac de magazie
-2
28 MaritimeEnglishfor Electromechanics3
diesel de vitezd medie
nickel-stcel
allov- aliaiotel-rrichel
carrier- uavdde oa
"* sustraselede marfh
ller - elice
rolline - ruliu
scant freeboard- bord liber mare
ship-shaped
hull - corp in formf,de navd
refriserated
ship- navdfrisorificd
rudder- cArmd
self-unloadinggear - mecanismepentru
autodescdrcare
sternraurp- ranrpdpupa
to trirn - arepartizaincdrcdtura
weight-handling
equrpment- echipament
toback-adubl a,aca
Ship types 29
2.4. Suffixes
a. Adjective suffixes
Noun/verb + suffix
- ous: dangerous;famous (fame);outrageous;furious (fury)
- al: political;industrial (industry);economical;brutal; legal
y: dirty; oily;foggy
- ive: creative (to create);productive (to produce);active (act)
'
b. Verb suffixes
Adjective+ suffixes
- ise: modernise; commercialise;industrialise; cristallise; vaporise (vapour)
- ify: beautify;purify; terrify; solidify; liquefy (liquid)
- en: shorten; widen; sharpen; weaken; Iighten; lengthen (noun); harden; soften;
roughen etc
Unit 3
AUXILIARY
SHIPS
32 MaritimeEnstishfor Electrornechanics3
-3
l.
2.
3.
4.
5.
laddermountedunderwaterpurnp
cutter,ladderwell
sweli compeusator
swingpile
dischargeline
Auxiliary Ships 33
-3
34 MaritimeEnglishfor Electromechanics3
elevatorplatform
(can be submerged
spacebetweenbarge
to load/unload
receivingblocks)
(spanningthe
bargesusinga
6. barge(entering
weatherdeck to
10. raisedsuperstructure
'tweendeck)
allow barge
twln catamarantype
1. railedcross(ing)
movements
(delimit
cantilevers
beams(can be
underneath)
the openloadbay,
bargetranspofter
carrier)
directaccesson the
12. tube-protectedshaft
loadingcontrol
cargodeck)
13. watertightsterndoor
pushertug)
room
8. barges(stowedon
weatherdeck)
bargetransporler
9. funnels(placedat
(movesalongthe
deck and on elevator
the sides)
I l. accommodation
deck
A uxi l i aryS hi ps 35
fishing lights
i 1. D.F. aerial
navigationlight
21. chafingribs
jumper stay
22. propeller
breakwater
antenna
23. nozzle
mnner
14. floodlight
hatchcovers
15. fishingbridge
25. engineroom
wheelhouse
26. galley
compass
27. messroom
radar scanner
Deccawhip
antenna
block
19. sterngantry
-3
36 MaritimeEnglishfor Electromechanics3
Drill ships areusedfor drilling holesinto the water of seasand oceansto extractpetrol
ffig. q.
2.
).
/1
a.
main propulsion
controllable
pirch(cP)
propellers
after CP
thrusters
forward CP
thrusters
main generating
SetS
5.
6.
1.
8.
o
10.
propulsion
reduction
-eear
marn motors
mud pumps
decompression
chamber
diving bell
mud hoppers
pipe handlin,e
system
il.
t1
l3
t4.
15.
drilling
platform
rnud processing
plant
drilling control
center
drilling denick
prpestorage
afea
16.
control centre
3.3. Vocabulary
warship- navdde luptd
ampliibiousship- navi amfibie
despatchship (destroyer)- distrugdtor
escortship- escortor
frieate - fresatd
Au-riliaryShips 37
landine ship - navd de debarcare
dredeer - draga
bucketdredqer- drasdcu cu
srab dredger - dragd cu grailEr
t ot o w -a re ffl o rc a
radio beacon - radiofar
buovancy- flotabilitate
self-bailing capability - autoevacuare a
aDel
meteorologicalequipment- echipament
meteo
stabilitv - stabilitate
oar - ramd,vAsld
barse- bari5.sleo
drill ship - navdde foraj
trawler - pescador
uDstream - amonte
bar s e e s- c e i c a re l o c u i e s co e s l eo
downstream - aval
-3
38 MaritimeEnslishfor Electromechanics3
importantfor the safety of the ship. A ship that was overloadedmight becomeunstable
and sink. To stop that from happeningthere are very strict laws governingthe loading of
ships.
bulwark - spargevalde punte
guard stanchion - bastonde balustradd
maximum breadth or extreme breadth - ldtime maximd
registeredbreadth - ldlime de registru
overall length - lungimemaximd
registeredlength - lungimede registru
length betweenperpendiculars - lungimeintre perpendiculare
water line - Iinia de plutire
draught or draft - pescaj
freeboard - bord liber
registered depth - adAncimede registru
height - indllime
Plimsoll line - rnarcdde bord liber
3.5.List of ship types
Air cushionvessel
Anchor handling tug
supply vessel
I Drill ship
I Dry bulk carrier
Dynamic position drill
Asphalttanker
I ship
LPG tanker
I Merchant ship
I Methane carrier
I Motor vessel(MV)
Banana carrier
I Dynamically-supported
Barge
Barge-carrier
Bucketdredger
Bucket
dredger
Bulk carrier
BulVore
Bulk/ore carrier
carrier
Cable-layer
I craft
I Fastferry
Feeder
I Feeder
I Ferry
Fire boat
boat
II Fire
vessel
nisning
I
I Multihull vessel
| Multi-purposecargo
I vessel
I Multi-purposesurvey
I vessel
I Oceansurveyvessel
Carrier
I Floatingproduction,
I Openhatchcarrier
Catamaran
Chemical tanker
Coastal lifeboat
I Ore carrier
I Ore/bulk/oil carrier
| (OBO)
Car carrier
Cargo vessel
vessel I Ocean-goir
Ocean-goingvessel
Float-on/float-offvessel
I Float-on/float-off
(Fo-Fo)
tanker
Oil
|
|
Coaster
Collier
Combinationcarrier
| (FSU)
'l Freighter
I Full ro-ro ship
I Gas tanker
CONBULKER)
I General
| Ore/oilcarrier (O/O)
I Parceltanker
car ferry
I Passenger
Passeurliner
r vessel
AuxiliaryShips39
Containership
carrier
Containercarrier
Container
Craft
I Heavy-liftvessel
Hovercraft
II Hovercraft
I Hydrofoil
I Patrol boat
I Pilot boat
I Pipelayer
Cross-channel
I lce-breaker
Cross-river
Crudecarrier
Cruiserliner
Cutter dredger
Divingsupportship
I Producttanker
I Pure car carrier (PCC)
| Reefership
Salvagetug
Short-seatrader
I Lighter
Shuttle tanker
Single hull
Single
hull vessel
vessel
I Lo)
Lighthouse tender
Lightship
I Lightship
I LNG tanker
| Supply vessel
I Support vessel
| Surface effect ship (SES)
I Tanker
Tender
Trader
Train ferry
Training ship
Tramp ship
(CONRO)
I Sailing ship
I Ttg
I Turbine vessel(TV)
3.6. Prefixes
Prefixes are groups of lettersput at the beginning of words to alter their the meaning
in a certainway. The more common prefixesare usedto give adjectives,verbsand nouns
a negativemeaning.Here are negativeprefixes and the rules for using them with words,
accordingto the letter thesewordsbegin with.
un- usedwith adjectives:unhappy; untidy;
usedwith verbs:unbend; undo; unloadl unlock;
im- is usedbeforewords beginningwith m or p: immature; impolite; impatient;
improbable;
il- is usedbeforewords beginningwith l: illegible; illegal;
ir- is usedbeforewords beginningwith r: irresponsible; irreplaceable; irreversible;
dis- is usedbeforeadjectivesand verbs:dishonest; disconnectldisqualify;
in- is usedbeforea limited numberof words: invisible;
Unit 4
Ship Construction
4.1.Buildingships
A modernshipyard is designedfor building shipsas cheaplyand quickly as possible.
Shipscan be built in about sixteenmonths and costscan be kept to a minimum. They are
designedby naval architects. The largest shipping companieshave their own naval
architects.In Europe and Japan,shipyardsemploy naval architectsto designa ship for a
customer,or offer basicdesigns,which can be variedto suit the customer'sneeds.Ship
owners may also go to independentfirms of shipping consultantsand ask their naval
architectstc designa ship for them.
When ship ownersdecideto order a new ship, they tell the naval architect:
r the type of cargothey want to carry
o the routesthe ship will ply
r the desiredspeed
e the ship'sdimensions
o the price they are readyto pay
The ship rnustalso comply with the mles of the classificationsocietyand international
regulations.
The buildingof a ship follows a well-orderedsequence
of events.After the vesselhas
been ordered, the plans are completedin the drawing-office.Next, the final plans must
be approvedby a classificationsociety such as Lloyds Registerof Shipping.This is
necessaryif the owner wants his ship to be classed.While the ship is being built,
constant checks are made to make sure she is being built to the standardsof the society.
Ciassificationwill show that the ship is seaworthy and able to carry cargo she has been
designedto cany.
Nowadaysa shipyardis organizedso that each stagein the building of a ship is done
in a continuouschain of shops. Conveyor rollers and moving cranes on rails link each
shop.First of all, steelplates and bars are taken from the stockyard to the preparation
shop. Here they are cleanedby shot blasting. Then, they are coated with a primer paint
to preventcorrosion.Later, they are cut and shaped automaticallyby machines.Cutting
is done by gas torches and shapingby giant presses.After that, the piecesare welded
together in prefabrication sheds to form sections.Welding is now used instead of
riveting for joining pieces of metal together. The prefabricatedsections are then
transferredto the building berth. Eventually,they are lifted into positionby giant cranes.
When a ship is ready she is launched. Someshipsarebuilt on a slipway and slide into
the water. Othersare built in a dry dock. The dock is then flooded with water and the
sliip is floated out. After launching, the ship is berthed in a fitting-out basin for
completion.The main machinery,together ..'viihauxiliaries,piping systems,deck gear,
lifeboats, accommodationequipment,plumbing systems,and rigging are installed on
board,along with whateverinsulationand deck coveringsare necessary.Fifting out may
be a relatively minor undertaking,as with a tanker or a bulk carrier,but in the caseof a
Ship construction43
Panelproduction line
l.
2.
3.
4.
5.
6.
1.
Production site
-4
44 Maritime Enslish for Electomechanics3
a. Productionsite
1. management
offices;designand data
processingdepartments
engine
2.engineering,
and boiler workshops
3. joinery workshops
4. stores
5. pipeshop
school
6. apprentices
7 . outfitting
I 8. maintenance
I department
| 9. plate stockyard,
and
I shotblasting
painting
I
| 10.machiningshop
11.prefabrication
| 12.slipway I
| 13.slipway2
| 14.plate and profile
stokyard
| 15.machiningand
prefabricationshops
| 16.building dock
| 17.outfiningquays
18. storagearea
| 19.660-tongantrycrane
| 20. 500-tongantrycrane
| ZlZ5}-toncrane
brassfinishers
draushtsmen
loftsmen
plankers
carpenters, cellers
fitters
o
.
o
Dalnters
pipe fitters
platers,plate erectors
shipwrights
.
.
welders
wood ioiners
Shipvard trades
shipfitters,steel
shiowrishts
wood shiowrishts
Shipconstruction45
naval architect
prefabrication shed
preparation shop
primer paint
sea trial
shipfitters
shipowner
engine room
fitting-out basin
fore peak tank
gas torch
moving crane
i
I
shipyard
shot blasting
slipwav
stockyard
'tween decks
Unit 5
MANNING AND WATCHKEEPING
5.1. Short history
As powered ships developedin the l9th century, their crews evolved into three
distinctgroups:(l) the deck department,which steered,kept lookout,handledlines in
docking and undocking,and performedat-seamaintenanceon the hull and nonmachinery
components,(2) the enginedepartment,which operatedmachineryand performedat-sea
maintenance,and (3) the stewardsdepartment,which did the work of a hotel staff for the
crew and passengers.
The total number of crew varied widely with the function of the
ship and with changesin technology.For example,an early 2Oth-centurytransatlantic
liner might carry 500 stewards,300 crew membersin its enginedepartment(most of them
occupied in hand-firing the boilers), and 70 crew in its deck department.The later
adoptionof oil fuel and also of the dieselengineallowed a drasticcut in the engineering
department.Still later, such devices as autopilotsfor steeringand automaticconstanttensionmooring winches allowed reductionsin the deck department.Meanwhile,the
needfor stewardson passenger
shipshas remainedhigh: a cruiseship will still carry a
stewardsdepartmentof severalhundred.
In 1960 a steam-powered
cargo ship (operatingunder the U.S. flag) might carry a
crew of 45, comprising20 deck (6 licensedofficers),l6 engineering(6 licensedofficers).
8 stewards,and I radio officer.By 1990the crew for a similarship,rvhichwas hkely to
be diesel-powered,might number 2l - all three departmentshaving been shrunk by
technologicaladvancesthat reducednot only labour but also the needfor watch-standing,
especiallyin the engineroom, where automaticcontrol and monitoring has obviatedthe
r
needfor constantattendanceon machinery.
As of 1990 U.S. law required distinct deck and engine departments and
sufficient personnelfor three watches a day - requirementsdifficult to meet with a
crew of less than 20. However, experiments in fleets of other maritime nations
show that current technology allows a crew to number as few as 10. In order to
attain such minimal crewing, the traditional distinction between engine and deck
departments must be removed in favour of persons trained as "ship operators."
With machinery automated to the extent that it can be monitored and controlled
from the ship's wheelhouse - and with much of the maintenancedone by special
roving teams that can come by air from a distant home base - crews on the order
of 10 in number may become generally accepted.
5.2.The organization of a ship's crew
The man in chargeof a ship is the Master. He is responsiblefor the ship, her cargo
and the safety of the crew. He must be well qualified and an experiencednavigator.
Although his correcttitle is the Master,he is addressed
as "Captain".
-5
48 MaritimeEnglishfor Electromechanics3
Mannin_u
and rvatchkeeping
49
The Fifth and Sixth Engineersmay be refferedto as such,or bellow Fourth Engineer
may be classedas JuniorEngineers.They will make up as additionalwatchkeepers.
day
workerson maintenancework or possiblyact as RefrigerationEngineer.
ElectricalEngineersmay be camiedon large shipsor wherecompanypracticedictates.
Whereno specialistElectricalEngineeris canied the duty will fall on the engineers.
Variousengineroom ratingswill usuallyform part of the engineroom complement.
Donkeymanare usually seniorratingswho attendthe auxiliary boiler while the ship is in
port. Otherwisethey will direct the rating in the maintenanceand upkeep of the
machinery space, A storekeepermay also be carried and on tankers a pumpman is
employedto maintain and operatethe cargo pumps. The engine room ratings, e.g.
firemen,greasers,'etc.,
areusuallyernployedon watchesto assistthe en_gineer
rn charge.
The watchkeeping system
la
t-'+
4-8
8-12
Middle watch
Morning watch
Forenoon watch
Afternoon watch
Eveninswatch
First watch
Deck
SecondOfficer
Chief Officer
Thitd Officer
Eneine
Third Ensineer
SecondEnsineer
FourthEnsineer
The Eveningwatchcan be dividedinto First Dog Warch 1600- 1800and
Seconddoe Watch 1800- 2000
a. m .
D. m .
The systemof watchesadoptedon board ship is usually a four hour period working
with eight hoursrest for the membersof each watch.The threewatchesin any 12 hour
period are usually 12-4,4-8 and 8-12. The word "watch" is taken as meaningthe time
periodandalsothe personnelat work duringthat period.
The watchkeepingalrangementsand the make up of the watch will be decidedby the
Chief Engineer.Factorsto be taken into accountin this matterwill includethe type of
ship, the type of machineryand degreeof automation,the qualificationand experienceof
the members of the watch, any special conditions such as weather, ship location,
intemationaland local regulations,etc. The engineerofficer in chargeof the watch is the
ChiefEngineer'srepresentativeand is responsiblefor the safeand efficient operationand
upkeepof all machineryaffectingthe safetyof the ship.
a. Operating the watch
An engineerofficerin chargewith,perhaps
a junior engineerassistingand one or more
ratings,will form the watch.Eachmemberof the watch shouldbe familiarwith his duties
and safety and survival equipment in the rnachinery space. This would include
knowledgeof the firefighting equipmentwith respectto locationand operation,being
able to distinguish the different alarms and the action required, an understandingof
communicationsystemsand how to summonhelp.
50 MaritimeEn-slishfor Electromechanics3
-5
Manningand watchkeeping5l
-5
52 Maritime En_slishfor Electromechanics3
5.6.Vocabulary
aux iary machineryaux lare
breakdorvn- defectiune
Chief Engineer- qef
mecanlc
crew - echipaj
ElectricalEngineeringiner electrician
firefighting equipmentechipament
de luptd
contraincendiilor
First Officer - oflter unu
t oke e p a w a tc h -a fa c e
de cart
Boatswain(Bosun)sefulmarinarilor
Carpenter- marangoz
CateringdepartmentDoDota
Chief Officer - secund
Chief Steward- intendent
sef
deck Department- sector Donkeyman- mecanicde
/deDanamentpunte
auxiliare
engineDepartmentEngineercadet- in-qiner
asplrant
sectormasind
greaser - marlnar
Firemen- fochist
bilge - santind
mecanic/ungdtor
galleysection- sector
bucdtdrie
leak - scurgere
hazard - accident
log - jurnal
cu
malfu nction- defecfir-rr-remanning- echipare
personal
Master - comandant
NavigatingCadetasDlrant
radio Departmentdeoartamentradio
rota system- slstemnon-
Pumpman - mecanic de
D O M DE
raungs- mannarr
SecondOfficer - ofiter
doi
steeringgear- mecanlsm
de zuvernare
Third Officer - ofiler trei
watchkeeping- cart
5.7.Prepositonsof place
Someprepositions
show theplaceand the questiontheyansweris where:
at
He lives at numberfive.
Turn left at the top of the starrs.
I'll meetyou at the station.
at an exactolace
in
He lives in England.
Jan works in Birmingham.
He lives in Baker Street.
Were you in the club last night?
Throw it in the wastepaper bin!
on
under
in front of
behind
next to
beside
between
in the middle of
among
opposite
above
below
by
near
not far from
a long way from
a county
a town
a street
a building or area
a container
Other prepositionsof place show the movement(where to?) so they occur with the
verbsof motion like run, walk, jump etc.
up
down
into
out of
past
onto
off
round
through
over
under
to
across
along
Unit 6
SAFETY ABOARD
6.1.Safe working practices
mistakes,Iack of thoughtor care,and
Accidentsare usuallythe result of carelessness,
given
will
to avoiding accidents,largely by
now be
ofren result in injury. Consideration
the adoptionof safeworking practices.
Working clothesshouldbe chosenwith the job and hazardsin mind. They shouldfit
fairly closely with no loose flaps, straps or ragged pockets.Clothing should cover as
much of the body as possibleand a stout pair of shoesworn. Neck chains,finger rings
and wristwatchesshould not be worn, particularly in the vicinity of rotating machinery.
Where particularhazardsare presentappropriateprotection,suchas gog-slesor ear muffs
shouldbe worn.
When overhaulingmachineryor equipment,it must be effectively isolatedfrom all
sourcesof power. This may involve unpluggingfrom an electricalcircuit, the removal of
fusesor the securingopen of circuit breakers.Suctionand dischargevalvesof pumps
shouldbe securelyclosedand the pump casingrelievedof pressure.Specialcare should
be takenwith steamoperatedor steam-usingequipmentto ensureno pressureburlt-up
can occur.
When lifting equipmentduring overhaul, screw-in bolts should be used where
possible.Theseshouldbe fully enteredup to the collar andthe threadson the eyeboltand
in the equipmentshouldbe in good condition.Any lifting wires usedshouldbe in good
conditionwithout brokenstrandsor sharpedges.
Before any work is done on the main engine,the turning gear shouldbe engagedand
a warning posted at the control position. Lubricating oil in the working area should be
cleanedup and where necessarysuitable staging erected.The turning gear should be
madeinoperativeif not requiredduring the overhaul.Where it is used,caremust be taken
to ensureall personnelare clear beforeit is used.
Where overhead work is necessary suitable staging should be provided and
adequatelylashed down. Staging planks should be examined before use and where
suspecteddiscarded.Where laddersare used for accessthey must be securedat either
end. Personnelworking on staging should take care with tools and store them in a
container.
Boiler blowbackscan causeseriousinjury and yet with carecan usuallybe avoided.
The furnacefloor should be free ofoil and burnersregularlycheckedto ensurethat they
do not drip, particularlywhen not in use. The manufacturer'sinstructionsshould be
followed with regardingto lighting up procedures.Generallythis will involve blowing
through the furnace (purging) with air prior to lighting up. The fuel oil must be at the
correct temperatureand lit with a torch. If ignition does not immediatelyoccur the oil
56 MaritimeEnglishfor Electromechanics3
-6
SafetyAboard 57
the
6. Had better + short infinitive can be usedfor stronsadviceor recorirmendine
wisestcourseof action:
You'd bettertake off your wet shoes.
You'd better not wait any longer
He'd betterstop taking thosepills.
6.3. If Clause
Type 0 conditionals
The patternis if... + present...+ present
If you heat ironitexpands.
We can alsousecontinuous:
If yot're practicing on the drums,I'm going ottt.
Type l conditionals
The patternis: if... + present...+ will
If we don't hurry, we'lI miss the ship.
The if-clauseexpressesan open condition,a real one.. Here the presentsimple (don't
hurry) expressesthe future.We do not normally use will in an open condition(after if).
As well as presentsimple we can use the continuousor perfectin if clause.
If we're having ten peopleto dinner,we'II need more charrs.
If I've ftnished my work by ten,l'il probablywatch a film on TV.
As well as will, \ /e can use modal verbsand expressionsin the main clause.
If we miss the train we c&n get the next one.
If Simon is hopingto borrow the car, he's going to be disappointed.
If you phoneat six, they might be having tea.
If you're going out. take your key.
Type 2 conditionals
The patternis: if... + pastsimple...+ would (+infinitive)
If I had lots of money,I would travel round the world.
I'd tell you the answerif I knew it.
The past tenseexpressesan unrealcondition,or we talk about'imaginary'presentor
future.
If you lost the book, you would have to pay for a new one.
The samestructurecan be uied for making suggestlons:
Would it be all right if I came round at about seven?
Itwould be nice if you helped me.
As well as past simple, we can use pastcontinuousor could:
If the sun were shinine, everythingwould beperfect.
If I could help yott,I would.,but I'm afraid I can't.
-6
58 MaritimeEnglishibl Electromechanics3
As well as would, we can use other modal verbs such as could ol might in the marn
clause.
If I had a light, I could see whatI'm doing.
If we could roll thecar down the hill, we night be ableto startit.
Type 3 conditionals
The pattemis: if...+ pastperfect...+would(+ perfect).
If you had taken a taxi, you would havegot herein time.
If you had worked harderlast year, yotswould probablyhavepassedyour exam
Here the pastperfectrefersto somethingunreal,an imaginarypastaction.
We can usecould + perfectin the if-clause:
If I could have warned you in time, I would havedone.
We canuseothermodalverbssuchas could or might + perfectin the main clause.
If I'd written the addressdorvn,I conld havesavedmyselfsometrouble.
The plan rnight not hsve worked if we hadn't had one greatpieceof luck.
We can alsousecontinuousforms:
If we hadn'tbeenevictedby his landlord,he wouldn't lruvebeensleepingin the
streets.
ntooring bitts
4. steeringtower
6. navigation light
7, top hatch
8. handrail
9. air vent
ll. skatesreleasegear
16.glass-fiberhull
18. gunwale
II
SafetyAboard 59
2L, bracket
24. rudder
25.fire extirtguisher
26. tiller
T7. battery
30. wheel
34.fender
35. keel
37. buovancvtank
42. rowlock
43.fuel tank
45. engine
48. exhaustpipe
49.propeller
-6
60 Maritime Enelish for Electromechanics3
Fis, I
SafetyAboard 61
b.life-raft
(.i
,s..
(+
\.
-{+
-r
trio )
GY'
'tiit'
\'.-j
'':'.j
[':J
ri-}
self-erectingcanopy= apArdtoare
care
se ridici automat
2. knife: culit
3. emergencypack: trusdde prim
aJutor
4. paddles= vdsle
5. buoyancychambers,buoy tubes=
flotor
6. painterline =
1 . foot stepladder,<boardingrzrrrrp)=
scheidde acces
8. equipmentbag = eghit.m.t,
9. externallight = semnalizare
exterioard
10. sea-lightcell = pi[5 aetjvela apade
mare
I l. rain catchmentpocket= rezervor
tru api de ploaie
L
c. life-jacket: vestdcjesalvare
d. life-buoy = colac de salvare
6Di
62 MaritimeEnglishfbl Electromechanics3
-6
Friday
Wednesdaymorning
the sixteenth of March
Christmas Day
Day
D1V + mornin-e/aftemoon/evening
/nrght
Date
SpecialDay
ln
sprlng
2003
August
themorning
Season
Yeal
Month
Periodsof the day
At
three o'clock
Christmas
Iunchtime
the momenU present
the weekend
nighUmidnight
time
festival
mealtimes
now
Periods
generalperiod
periodstartingfrom now
periodfinished
Someprepositions
needexplanationnot to be confused:
until - not before:
SafetyAboard 63
Unit 7
FIRE FIGHTING
Fire is a constanthazardat sea.It resultsin more totai lossesof shipsthan any other
form of casualty.Almost all fires arethe resultof negligenceor carelessness.
Combustionoccurswhen the gasesor vapoursgiven off by a substance
are ignited.
The temperatureof the substanceat rvhich it gives off enoughgas to continueburning is
known as the 'flashpoint'.
A. Fire is the resultof a combinationof threefactors:
thatwill burn.
1. A substance
2. An ignitionsource.
3. A supplyof oxygen,usuallyfrom the arr.
Thesethreefactorsare often consideredas the sidesof the fire triangle.Removingone
or more of these sides will break the triangle and result in the fire being put out. The
cornpleteabsenceof one of the threewill ensurethat fire neverstafis.
Fires are divided into threecate_eories,
accordingto the lxaterialinvolved:
ClassA. Solid materials,suchas wood andfumishings,extinguished
by coolingbelorv
thefleshpoint.
ClassB. Oils and inflammableliquids.extin-euished
by smotheringto excludeoxygen.
Class C. Electricalequipment,ertinguishedLry non-conductiveagentssuch as dr./
power smotheringto excludeoxy_qen.
7.1. Fire - fighting stages
Fire fighting at seamay be consideredin threedistinct stages,detection- locatir-rg
the
fire; alarm - informing the rest of the ship; anci control - bringing the ureans of
extinguishing
fire.
Detection
The use of fire detectorsis increasing,particularlywith the tendencyto reduced
manningand unmannedmachineryspaces.A fire, if detectedquickly,can be fou_eht
and
broughtunder control with a minimum of damage.The rnain function of a fire detectoris
thereforeto detect a fire as quickly as possible;it must also be reliable and require a
minitnum of attention.An in-rportantrequirementis that it is not set off by any of the
normal occurrencesin the protectedspace,that is, it must be applopriatelysensitiveto its
surroundings.Three phenomenaassociatedwith fire are usedto provide alarms:theseare
smoke, flames and heat.
The smoke detector makes use of two ionisation chambers,one open ro the
atmosphereandoneclosed(Fig.
1).Thefineparticlesoraerosolsgivenoff
byafirealter'
the resistancein the open ionisationchamber,resultingin the operationof a cold cathode
gas-filledvalve. The alarm soundson the operationof the valve to give rvarningof a fire.
Smokedetectorsare usedin machineryspaces,accommodationareasand cargoholds.
-7
66 Maritime Enelish for Electromechanics3
oke detector
Flames,as opposedto smoke, are often the main result of gas and liquid fires and
flamesdetectorsareusedto protectagainstsuchhazards.Flamesgive off ultra-violetand
infra-red radiation and detectorsare availableto respondto either. An infra-red flame
detectoris shown in Fig. 2.Flame detectorsare usednear fuel handlingequipmentin the
machinervspacesand also at boiler fronts'
I1"1trfl,,
i tl i ;
Fire - Fi-uhting67
'jJ;
: *. 1 {
Tl
I
I
I
i . f " {. I ( r t r r i i
Fig 3 Heatdetectors
Fi e.4 C l assphi al
Alarm
Associatedwith fire detectorsis the electriccircuit to ring an alarmbell. This bell will
usually sound in the machinery space,if the fire occurs there, and also on the bridge.
Fires in otherspaceswill result in alarmbells soundingon the bridge.Any fire discovered
in its early stageswill require the finder to give the alarm and make the decisionto deal
with it himselfif he can. Giving the alarmcan take many forms suchas shouting'Fire',
bangingon bulkheadsor any actionnecessary
to attractattention.It is necessary
to give
an alarm in orderto concentrateresourcesand effort quickly onto the fire, even if the frre
mustbe left to burn for a short time unchecked.
Control
Two basicallydifferent types of equipmentare availableon board ship for the conrol
of fires. These are small portable extinguishersand large fixed installations.The small
portable extinguishersare for small fires which, by prompt on-the-spotaction, can be
rapidly extinguished.The fixed installation is used when the fire cannot be fought or
restrainedby portableequipmentor there is perhapsa greaterdangerif associatedareas
were to be set on fire. The use of fixed installationsmay require evacuationof the area
containingthe fire which, if it is the machineryspace,meansthe loss of effectivecontrol
of the ship.Various typesof portableand fixed fire fighting equipmentare available.
Portable extinguishers
There are four principal types of portable extinguisherusually found on board ship.
Thesearei soda-acid;foam; dry powder and carbon dioxide extinguishers.
1. Soda-acidextinguisher
The containerof this extinguisherholds a sodium bicarbonatesolution.The screw-on
cap containsa plunger mechanismcoveredby a safetyguard.Below the plunger is a
-7
68 MaritimeEn-elish
for Electlomechanics3
Sk)J --
p .ffr l r r l ffl e i fi e f
drei!artdrirr
C ? M n tti l c
PVC td o tfvinvl{*lgriJr!
irj
bel
\Y.KT
hr
l:
wrut: \,8
F ig. 5a
2. Foam extinguisher
a. Chemicalfoam
The main container is filled with sodium bicarbonatesolution and a longer inrier
polythenbcontaineris filled with alurnrniumsulphate(Fig.5a).The inner containeris
sealedby a cap held in placeby a plunger.When the plungeris unlockedby,turning it,
the cap is released.
The extinguisheris then invertedfor the t'uvoliquids to mix. Carbon
dioxide is producedby the reactionwhich pressurisesthe containerand forces the foam
out.
Fire - Fi_ehting69
b. Mechanicalfoarn
containerholds a
The outer containeris in this casefilled with water.The cer-rtral
carbondioxidechargeand a foam solution(Fig.5b).A plun-eermechanismwith a safety
guardis locatedabovethe centralcontainer.When the plungeris depressed
the carbon
dioxideis releasedand the foam solutionand watermix. They arethenforcedout through
a specialnozzle wlrich createsthe mechanicalfoam. This extinguisherhas an internal
are used on Class B fires and will be
pipe and is operatedupright. Foam extin_quishers
locatedin the vicinity of inflammableliquids.
3. Carbon dioxide extinguisher
A very stron-qcontaineris usedto storeliquid carbondioxideunderpressure(Fi,e.6).
A centraltube providesthe outletpassagefor the carbondioxidewhich is releasedeither
The liquid chan_ees
to a
burstinga disc or avalveoperatedby a tri-eger.
as
by a plun_eer
-qas
it leavesthe extinguisherand passesthrougha su,ivelpipe or hoseto a dischargehorn.
aremainly usedon ClassB andC fires and will be found in
Carbondioxideextin-euishers
the machinery space, particularly near electrical equipment. The carbon dioxide
since,in a confinedspace,it could be
exinguisheris not permittedin the accommodation
lethal.
Stfr ( f ( Fi$ - .- ,- L
Wi/q
- , Si r i k c Lnph
Alria=
{;--",..?-
" -Dir4hrrge
_-*-
}tott
l{rrdt+
Fig 6 Carbondioxideextinguisher
-7
70 Maritime English for Electromechanics3
Fire - Fighting 71
?ooo
F.FKfi tc
!yl i l 6 l
4id
-Li r ,ts'n, [-
-f ;;;E
Fig.8
Severalpumps in the engineroom will be arrangedto supply the system,their number
and capacitybeing dictatedby legislation.An emergencyfire pump will also be located
remote from the machinery spaceand with independentmeansof porver.A system of
hydrant outlets,each with an isolating valve, is located around the ship and hoseswith
appropriatesnap-in connectorsare strategicallylocated together with nozzles. These
nozzlesare usually with the jetlspray type providing either type of dischargeas required.
All the working areasof the ship are thus covered,and a constantsupply of seawatercan
be brought to bear at any point to fight a fire. While seawateris best used as a cooling
agentin fightingClassA fires it is possible,if all elsefails, to useit to fight Classb fires.
The jet/spraynozzleswould be adjustedto provide a fine water spraythat could be played
over the fire to cool it without spreading.
2. Automatic water spray
The automatic spray or sprinkler system provides a network of sprinkler heads
throughoutthe protectedspaces.This systemmay be used in accommodationareas,and
in machinery spaceswith certain variations in the equipmentused and the method of
operation.The accommodationareasare fitted with sprinkler headsthat both detectand
extinguishfires. The sprinkler head is closed by a quartzoidbulb that containsa liquid
that expands considerablyon heating. When excessively heated the liquid expands,
shattersthe bulb and water will issue from the sprinkler head.A deflectorplate on the
sprinkler head causesthe water to spray out over a large area.The water is supplied
initially from a tank pressurisedby compressedair (Fig. 9a). Oncethe tank pressurefalls,
as a sprinkler issueswater, a salt water pump cuts automaticallyto maintain the water
supply as long as is necessary.The systeminitially changedwith fresh water to reduce
corrosion effects. The complete installation is divided into several sections, each
72 MaritirneEnelishfor Electromechanics3
-7
containingabout 150 to 200 sprinklersand having an alarm valve. When one or more
sprinklersoperatewater throughthe sectiorrvalve and soundsan alarm and also provides
a visualdisplayidentifyingthe sectioncontainingthefire.
A$.rloi ft :ri{hfr
liooriftr y
*l*
l*o
l:dqt0ina{d
Ii !Fut+
gerirr{lsr
t---t-"T--t
li{hf
ilrrE
l;hf,rn
rrht
f!f,nred6n
lltu'
.
Ha6 { ts
:+olitlia
I
t sE&m
I rrlrr
re r*,r 'r.id
FrtCl
Ts liru
Trat fJd
Iriqlirr*,
skt+fi
Sashn
C4r-rrFtrtcrg r'a!rl
AEIIF
bl Spri*h'
irssn
*a[.rn;lddien
+-1+
I
|
Mshirrf,
lhf s+r"rF
rlrt{ni
'oo
(b)spLayer
(a)sprinkler
Fig 9 Automatic
waterspraysystems,
system;
system
In the machinery space the sprinkler heads are known as 'sprayers' and have no
quartzoid bulb. Also the section valves are manually operatedto supply water to the
sprayers(Fig 9b). The systemis pressurised
bii compressed
air with a saltwatetrpump
pressure
arrangedto cut in automaticallyif the
drops.The accommodationand machinery
spacesystemsmay be combinedby a valve that is normally kept locked shut.The system
shouldbe regularlychecked,by creatingfault conditionsat the varioussectioncontrol
valvesby openinga test valve,and checkingfor audibleand visual alarms.
3. Foam systems
Foam spreadingsystemsare designedto suit the parlicular ship's requirementswith
regard to quantity of foam, areas to be protected,etc. Mechanical foarn is the usual
substanceused,being producedby mixing foam making liquid with large quantitiesof
water.Violent agitationof the mixture in air createsair bubblesin the foam.
An automaticfoam induction systemis shown in Fig. 10. The automaticinductorunit
ensuresthe conect mixing of water and foam compoundthat is then pumpedas the foam
making solutionto the hydrantsfor use.The foam compoundtank is sealedto protectthe
contentsfrom deteriorationand has linked compoundsupplyand air vent valves.To
Fire - Fighting 73
LirrE*Crir
and loanl
ldat*irlct'*nce
frrt3ilirtrllr u?f$tr
Fcnm
h!'slr":,ttl
ALrtrm.1{ie
i i i rl uctor
uni t
!l I rni nEr
Ftr*
FUrnr
Form
trral i rrg
rolu[on,
system
Fig. 10Foaminductlon
operatethe systemthesetwo linked valves are openedand the fire pump started.Foam
mixing is carefully meteredby the automaticinductorunit. The fire pump and compound
tank must be locatedoutsidethe protectedspace.
High expansionfoam systemsare also available where a foam generatorproduces,
from foam concentrateand sea water, a thousand times the quantity of foam. The
generatorblows air through a net sprayedwith foam concentrateand water. The vastly
expandedfoam is a4 insulator and an absorberof radiant heat; it also excludesoxygen
from the fire.
4.
74 MaritimeEn-slishfor Electromechanics3
-7
lTPtbol
t^Jlr|lfttn{
whoctharsroo
vglr4
_ Lovr prp5qurr
rucrion lln+s
Engrneroan
f---d-E---E-T---r
C01 rnrller in +nginl roorn
c
Tynsfi drir
f-*.-a
rlold
Fire - Fighting 75
5. Inert gas
Inert gasesare those which do not supportcombustionand are largely nitrogen and
carbon dioxide. Large quantities siutable for fire extinguishing can be obtained by
burning fuel in carefully measuredamounts or by cleaning the exhaustgasesfrom a
boiler.
Inert gas generator
The inert gas generator(Fig. 12), burns fuel in designedquantitiesto produceperfect
combustion.This provides an exhaustgas which is largely nitrogen and carbon dioxide
with a very small oxygencontent.
Oil Iilter c i l ot bl m er
Pre**r te gugr
nrloror driveo oi l f,rurrF
h'litir!hurrer
Oil {i{tar
fli!Jr
Filot burner
c6nH6lltrl
IT
1$-*::.:;1,'"'
strDn{hnmbe{
Air bior*r
Ait
filIer
C w l i nr l a* nutur
ltaltr
drarn
The exhaust gasespass to a cooling and washing chamberto remove sulphur and
excess carbon. The washed or scrubbed exhaust gas is now inert and passesto a
sistribution system for fire extinguishing. The complete unit is arranged to be
independentllyoperatedin order to supply inert gasfor as long as the fuel supplylasts.
6. Funnel gas inerting
A systemmuch used on tankerswhere boiler exhaustgasesare cleanedand inerted is
shown in Fig. 13. The exhaustgas is cleanedin a scrubbingtower, dried and filtered
before being passedto the deck mains for distribution.The gas will containlessthan 57o
oxygenand is thereforeconsideredinert. It is distributedalongthe deck pipesby fans and
passesinto the variouscargotanks.Sealsin the systemact as non-retumvalvesto prevent
a reverseflow of gas.
The inert gas is used to blanket the oil cargo during dischargingoperations.Empty
tanks arefilled with gasand the inert gas is blown out-whenoil is loaded.
Inert gas-producingunits have the advantageof being able to continuouslyproduce
inerl gas. A bonle storagesystem,such as carbon dioxide flooding, is a tone-shot' fire
extinguisherwhich leavesa ship unprotecteduntil furlher gas suppliescan be obtained.
-7
76 MaritimeEnslishfor Electromechanics3
-'o:\:r
Fire - Fi-uhting77
t
t
t
t_
I
t
L
t
L
t
t
t
I
t
t
I
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78 MaritimeEnglishfor Electromechanics3
suruoundings
of the fire, but a waterjet shouldnot be usedin the machineryspacesinceit
will move any burning oil aroundand subsequentlyspreadthe fire. Only if the situatton
becomeshopelessshouldthe spacebe evacuatedand gasfloodingused.The machinery
spacecontainsmostof the fire fightingequipmentas weli as the propulsionmachinery.If
it is vacatedthen control of the situationis lost to a 'one-shot'attemptat gasflooding.
If evacuationis decidedupon, all personnelmust be made awareof the decision.The
spacemust then be completelysealedagainstthe entry or exit of air and all oil supplies
isolatedat the tank valves.When all thesemattershave beenattendedto the flooding gas
can be admittedand, if the surroundingbulkheadshold to containthe fire, it will quickly
go out. Cooling of the boundarybulkheadsshouldcontinuefrom outsidethe spacewhilst
floodingis takingplace.
When the extinguished
fire has beenleft long enoughto cool down the spacecan be
re-entered.
This shouldbe donefrom the tunnel,if thereis one,or the lowestpoint remote
from the seat of the fire. Engineerswearing breathing apparatuslnay now enter, takin,g
water sprayhoseswith them to cool down any hot surfaces.Cooling and smokedispersal
are the first priorities to provide an atomospherein which others can operate and
graduallybring the machineryback into service.Where a machineryspacefire involves
electricalequipmentthen only dry powder or carbon,dioxideextinguishers
can be used
until theequipmentis isolated.
Cargo spaces
Where a fire occurs in a cargo hold with a smoke detection and carbon dioxide
flooding systemfitted, the procedureis straightforwardand has alreadybeen describedIt
is essentialto ensurebefore flooding that all air entry and exit points are closedby fire
dampersand all fans are stopped.
Oil tankers with their cargo tanks full or empty present a potentially serious fire
hazard. A fire occuning in a cargo tank wili doubtlesslead to an explosion or an
explosion will lead to fire. The rapid use of foam making equipment,the cooling of
surroundingareasand the isolationof the fire shouldimmediatelytakeplace.
The prevention.offire and explosion conditions is the main prerequisitewith oil
tankers.By keeping the tank atmosphereoutside of the explosivelimits then no fire or
explosioncan occur. It is usual practice to inert the tank atmosphereby displacingthe
oxygen with an inert gas and thus effectively prevent a fire or explosion:The inert gas
producingsystemshave alreadybeendescribed.
Training and awareness
Where is the nearestfire extinguisher?What type is it? How is it operated?At any
position in the ship thesequestionsshould be asked and answered.Knowing how to
operateany extinguisherjust by looking at it will indicatesomedegreeof training and an
awarnessof the fire defences.
Fire drills are often referredto as 'Board of Trade Sports',but they merit a more sober
attitude than they receive. Practices are useful and should be seriously undertaken.
Eqiupmentshouldbe tried and testedto ensurethat it works and is ready when needed.
Regularmaintenanceshouldtake placeon extinguishers,fire pumps,hydrants,hoses,etc.
Fire - Fightin,e79
and
All engineereshouldbe familiar with rechargingand overhaolingextinguishers
thosein chargeshould make sure it is regularly done.The statutorysurveysdo much to
ensurethat equipmentis ready for use but the one year period betweenleavesa lot of
time for neglect.
Breathing apparatus
Many fire fighting situationsmay require the use of someform of breathingapparatus.
The use of such equipmentwill ensurea supply of oxygen to the wearer so that he can
perform his particulartasksin safety.Two basic types are in use - the smokehelmet and
the selfcontainedunit usingair cylinders.
The smokehelmet affangementusesa helmet, which coversthe headand is cinnected
to an air hose.A hand operatedpump or bellows suplliesthe air. A systemof signals
betweenuser and suppliermust be arrangedto ensuresafe,coruectoperation.
unit consistof one or two cylindersof compressed
The self-contained
air kept in a
harnesswhich is caried on the back (Fig. 14). The high-pressure
air is fed through a
reducingvalve and then to a demandvalve. The demandvalve is fitted into a facemask
and suppliesair to meet the breathing requirementsof the ewarer. A non-returnvalve
permitsbreathingout to atmosphere.A warning whistle sounswhen the air pressurefalls
to a low value.A standardcvlinderwill allow for about20 to 30 minutes'oneration.
_JS
,#
{#
trio 1/
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80 MaritimeEnglishlbl Electromechanics3
7.4.Vocabulary
L
L
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shielded = ecranat;proteiat
snrinkler = stroDitor
hose= furtun
trigger = declansator
nozzle= iniector
upright = in sus
air vent valve = supapdde aerisiie
deflector plate = deflector;plac[ de
deflexie
fan = r,entilator
scrubbing tower = turn de spalarea
gazelor
depress = a apdsa
t
L
L
L
L
I
L
L
L
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L
Fi re - Fi ghti ng 81
tomter=atrdsura
circle
semi-circle
cone
hemisphere
spherc
cylinder
cube
ellipse
oval
trian.gle
octagon
penragon
pyramid
polnt
Ad.iectives
square
rectangular
circular
round
semi-circular
conical
hemispherical
spherical
cylindrical
cubic
ellipticai
oval
trian.qular
octa
pentagonal
pyramidal
pointed
right anele
2. Lettersof the alphabet:I; S; T; etc
e.g.a pipe shapedlike the lerrerS - an S-shapedpipe
3. Well-knownshapes:egg-shaped;
heart-shaped;
diamond-shaped;
erc
e.g. a valveshapedlike a mushroom- a mushroom-shapedvalve
with colours we can use dark or light to expressthe shade:dark grey; light grey. If
you do not know the shade,the suffix -ish can be used:greenish;yeliowish;etc.
Patterns can be expressedusing adjectives:striped; pin-striped; flowery;
checked/checkered;spotted; tartan; plain
Texture is the way somethingfeelswhen you touchit.
smooth
the surfaceof a pipe
polished
varnishedwood/ zrshiny metal surface
sleek
(smoothand shiny)hair: car bodywork
slippery
a fish just out of water
-7
82 MalitirneEnglish1orElectromechanics3
rough
coarse
jagged
Brightness:
hands;material;sea
Whenthe seais very rough,the ferry doesn'tsail.
sand
or metal
sharp,irregularedgesof broken
-elass
shiny- an objectthat shines
dazzling- very stronglight
shady- in the shade,rrotin the sun
dull - dark colours
bright- shiningcolours
dim - not easyto see
light
glare- a very bright andunpleasant
solidI hollor.v
denseI sparse
sparse- presentonly in small amonnt
Density:
Unit 8
TYPES OF MARINE ENGINE
There are four main types of marineengine:tlte dieselengine,the stearnturbine, the
gas turbine andthe nrurine nuclear plant.
8.1. The dieselengineis a form of internalcombustionen-qine.
Its power is expressed
(bhp).This is the powerput out by the engine.Effectivehorsepower
as brakehorsepower
is the power developedby the piston in the cylrnder,but someof this is lost by friction
within the engine.The power output of a modernmarinedieselengineis about40,000
brakehorsepower.
Large diesel engines,which have cylinders nearly 3 ft in diameter,turn at the
relativelyslorv speedof about 108 rpm. Theseare knor.vnas slow-speeddieselengines
They can be connecteddirectlyto the propellerwithout gearing.Althoughhigherpower
could be producedby higher revolutions,this would reduce the efficicric),of ttre
propeller.becausea propelleris more efficient the lar-eerit is and the slower it tums.
Theselarge slolv runningengirtesale used in the lar-sermerchantships.particularlyin
tankersand bulk carriers.The main reasonis their lou, fuel consumption.
The lorv-speed
engineis characteri
zedby ratedspeedsin the ran-eeof 80-120revoiutionsper minute.In
all casesit is a two-strokeenginesupercharged
by exhaust-gas
turbochargers.
Whereas
medium-speedenginesare ividell, employed ashore,the low-speedengine is almost
exclusivelya marineen_sine
that is designedto match efficientpropellerspeedsrvithout
recourseto a speed-reducin-q
gear.The consequence
of low speedis a longerpistonstroke
and
cylinderbore,albeit with fewer cylinders;the net resultis a heavieren_sine,
-ereater
rvith a specificweight(weightper unit of output)of about88 pounds(40 kilograms)per
kilowatt - in contrastto a typical figure of 44 pounds(20 kilograms)pel kilowatt for a
medium-speedengine. Nevertheless,low speed and large individual cylinder
displacement
conveyadvantageto the low-speeden-eine,
sincethesefeaturesaliow the
lowest-quality- and hencecheapest- fuel to be burned.Even finely powderedcoal and
coal-oil slurrieshave been burnedin theseengineson an experimentalbasis.Height.
rn
particular,is a limitin-efeatureof the low-speedengine.In sometypesof ship,the extra
machineryspacewrll interferewith cargoor passenger
space
More and more of the lar-sermerchantvesselsare beingpoweredby medium-speed
dieselengines.They are connectedto the propellerby
This type of gearingwas
-eearing
oncerestrictedto srnallercargoships,but now they areusedin fastcargolinersas well as
in tankersand bulk cariers. They are cheaperthan slow-speed
dieselengines,and their
smallersize and weightcan resultin a smaller,cheapership.The medium-speed
engine,
characterized
by rated speedsin the range of 400-600 revolutionsper minute, is in
practicallyall casesa four-strokeenginesuperchar-eed
by exhaust-driven
turbochargers.
Power output is proportionalto the product of speedand cylinder displacement,
and
engine size and weight is roughly proportionalto cylinder displacement.
For a given
output, the medium-speedengine is li-ehterand more compact than the low-speed
alternative,and it is usually lower in initial cost. On the other hand, its higher speed
nearly always demandsa speed-reducing
gear betweenthe engine and propeller- a
-8
84 MaritimeEn-elish
for Elcctron.rechanics3
Propulsion85
8.3. Gas turbines differ fror-nsteamturbinesin that gasratherthan steamis usedto
turn a shaft.Thesehavealsobecomemore suitablefor usein ships.Many naval vessels
are poweredby gas turbinesand severalcontainerships are fitted lvith them. A gas
It is also suitablefol
turbine engineis very light and easily removedfor maintenance.
The gasturbineengine,essentiallya jet enginecoupledto a turbine
completeautomation.
that is gearedto a propellershaft,appearedto have found a niche in commercialship
propulsionabout 1970.Horvever,the fuel price increaseof the 1970s,rvhich
diesel
-eave
its dominanceover steam.gaveit dominanceover gasas well, andthe nichefor the latter'
On the otherhand,the gastur-bineremainsthe principalpropulsion
suddenlydisappeared.
engineamongnavalcombatvesselsbecauseof the high powerthat canbe producedfrom
very low rveightsand volumesof machinery.
8.4. Nuclear power in ships has mainly been confinedto naval vessel,particularly
But this form of power will be used more in merchantships as oil fuels
submarines.
A nuclear-powered
becomemoreexpensive.
ship differsfrom a conventionalturbineshrp
the
in that it usesthe energyreleasedb,v
decay of radioactivefuel to generatesteam.The
steamis used to turn a shaft via a turbine in the conventionalway. Steampropulsion
submarines,wheie the heat sourceis a
survivesin certain naval vessels--particularly
nuclear reactor.Extreme cruising range and independencefrom an air supply are
advantagesof using nuclearener-qyas the heat sourcein naval propulsion,but these
advantages
are of little merit in commercialshipping.A few prototypecargo shipswith
nuclear propulsion were built in the 1960s, but they did not lead to commercial
application.
Advantagecan sometimesbe gainedby forming a propulsionplant from disparate
elements.A memorableexamplervasthe Titanic, which was built in the early days of
steamturbine propulsion.The Titanic was propelledby a pair of reciprocatingsteam
enginesthat exhausted
their steaminto a singlesteamturbine.This techniquewas known
in the guiseof turbocharging,
as turbocompounding.
Turbocompounding,
is commonin
diesel technology.Absent an excessivelylong stroke, a diesel cylinder cannot fully
expandits working fluid. One remedyis to exhaustthe cylindergas into a turbinethat
drives a compressorthat in turn suppliesthe cylinder chargeat high pressure.The major
benefit of turbochargingis an increasein the power output of the engine without an
increasein its size,savefor the small increasethat the turbocharger
represents.
In some
instancesthe cylinder exhaustgas containsmore energy than the turbochargerrequires,
and the surplusmay be applied to a secondturbine whose output is addedto that of the
engine'scrankshaft.Such an arrangementis most likely to be found with low-speed
enginesin shipsbuilt since1980.
Gas turbinesalso havebeencombinedwith dieselenginesas independent
units - r.e.,
suppliedwith their own fuel and workin-qfluid ratherthanwith dieselexhaustgas.This
providesthe opportunityto combinethe high efficiencyof a dieselfor cmising speeds
with the high output of the comparativelyli-uhtgas turbine when burstsof speedare
needed.Suchneedsrarelyexist amongcommercialvessels,but combineddieseland gas
is appropriate
for somemilitary vessels.
Propulsion 87
compartiment masini
length
width
height
breath
depth
thickness
-8
88 lv{alitimeEnslish for Electromechanics3
eo
Noie
For waterwe usedeep and the oppositeshallovt':e.-e.The deepand shallowendsof a
pool.
srvirnming
We canusebig or large to describesizein English,but not great.
Derived words, phrasesand compounds
long:
low:
far:
F- +
Unit 9
Steam turbines
The steamturbine remainsthe first choice for very largepower main propulsionunits.
Its advantagesof little or no vibration, low weight, minimal spacerequirementsand low
maintenancecostsare considerable.Furthermorea turbine can be providedfor any power
rating likely to be required for marine propulsion. However, the higher specific fuel
consumptionwhen compared with a diesel engine offsets these advantages,although
refinementssuchas reheathavenarrowedthe gap.
The steamturbine is a devicefor obtainingmechanicalwork from the energystoredin
steam.Steam enters the turbine with a lrigh energy content and leavesafter giving up
most of it. The high-pressuresteam
FoE rotfii$grhii{l
from the boiler is expanded in
nozzlesto createa hi_ehvelocityjet of
fior:16
steam. The nozzle acts to convert
olrtr
Charqr io dir.glri+n
heat energyin the steaminto kinetic
t!*lority) 4f qrFrm
ErwrgTurrwq1i46
in trUrzle
energy. This jet is directed into
t.6 l{in*tir:
t*BslrJF
bladesmountedon the peripheryof a
Steanr
wheel or disc (Fig. l). The steam
er ir
Srcs't.
does
not 'blow the wheel around'.
e4trv
8l;dx rr'rouriterl
Bmqnd wh.d
The shapingof the bladescausesa
change in direction and hence in
Fig 1
velocity of the steam jet. Now a
changein velocity f,or a given mass
flow of steamwill producea force which actsto turn the turbine wheel,i.e. Mass flow of
steam(kg/s) x changein velocity (m/s) force (kg.mis2).
This is the operatingprinciple of all steamturbines,althoughthe arrangementsmay
vary considerably.The steam from the first set of bladesthen passesto another set of
nozzlesand then bladesand so on alongthe rotor shaftuntil it is finally exhausted.
Each
set comprisingnozzleand bladesis called a stage.
9.1.TURBINE TYPES
F i g .2
90 MaritimeEnglishfor Electroniechanics3
-9
blades and leaves in a different direction (Fig. 2). The changingof direction and
thereforevelocity producesan impulsive force that mainly acts in the direction of
rotation of the turbine blades.There is only a very small end thruston the turbine shaft.
Reaction
The reactionarrangementis madeup of a ring of fixed bladesattachedro the casing,
RotFfi6
and a row of similarbladesmountedon the rotor, i.e.
I
moving blades(Fig. 3). The bladesare mountedand
I
shapedto producea narrowingpassagethat, like a
nozzle,increases
the steamvelocity.This increasern
velocityover the bladeproducesa reactionforce that
hascomponentsin the directionof bladerotationand
also along the turbineaxis.Thereis also a chan_ee
in
velocity of the steam as a result of a change in
direction and an impulsive force is also produced
with this type of bladin_s.
The more correctterm for
this bladearrangement
is'impulse-reaction'.
Compounding
Compoundingis the splittin-eup, into two or more stages,of the steampressureor
velocitychangethrougha turbine.
Pressurecompoundingof an impulse turbine is the use of a number of sta-ees
of
nozzle and blade to reduceprogressivelythe steampressure.This resultsin lower or
moreacceptable
steamflow speedsand a betterturbineefficiencv.
Velocity compoundingof an impulseturbine is the use of a single nozzle with an
arrangement
of severalmoving bladeson a singledisc. Betweenthe moving bladesare
fitted guide bladesthat are connectedto the turbine casing.This arrangementproducesa
short lightweight turbine with a poorer efficiency that would be acceptablein, for
example.an astelllturbine.
The two arrangements
may be combinedto give what is called 'pressure-velocity
compounding'.
The reactionturbineas a resultof its bladearrangement
changesthe steamvelocityin
both fixed and moving blades,with consequentgradualsteampressurereduction.lts
basic arrangement therefore
providescompounding.
The tenn 'cross-compound'
is usedto describea steamturbineunit madeup of a high
pressureand a low-pressureturbine (Fig. a). This is the usual main propulsionturbine
arrangement.
The altemativeis a single cylinder unit that would be usual for turbogeneratorsets,althoughsomehavebeenfitted for main propulsionservice.
SearnTurbine 9l
]"
li{gh premnr
t|'l /tri n E
:E
Fig.4 Cross-compound
turbinearan_sement
Reheat
Reheatingis a means of improviug the thennal efficiency of the complete turbine
plant.Steam,afterexpansionin the high-pressure
turbine,is returnedto the boiler to be
reheatedto the original superheattemperature.It is then returned to the turbine and
further expandedthrough any remainingstagesof the high-pressureturbine and then the
low-pressuretur-bine.
Named turbine types
A numberof famousnamesare associatedwith ceftainturbinetypes.
Parsons A reaction turbine where steam expansion takes place in the fixed and
movingblades.A stageis madeup of one of eachbladetype.Half of the stageheatdrop
occursin eachbladetype, thereforeproviding 507oreactionper stage.
Curtis An impulse turbine with more than one rorv of bladesto eachrow of nozzles,
i.e. velocitycompounded.
De Laval A high-speedimpulseturbinewhich has only one row of nozzlesand one
row of blades.
Rateau An impulseturbine with severalstages,each stagebeing a row of nozzlesand
a row of blades,i.e. pressurecompounded.
-9
92 MaritimeEnglishfor Electromechanics3
Astern arrangements
Manne steamturbinesare requiredto t-.ereversible.This is normallyachievedby the
use of severalrows of asternbladingfitted to the high pressureand low-pressure
turbine
siraftsto produceasternturbines.About 50Vaof full porveris achievedusingtlieseastern
turbines. When the turbine is operating ahead the astern blading acts as an alr
compressor,
resultingin windageand friction losses.
9.2. TURBINE CONSTRUCTION
The constructionof an impulseturbine is shown in Fig. 5. The turbine rotor carries
the various wheels around which are mounted the blades.The steam decreasesin
"*_f
ra
{o,y{
.-"
nru
ilif"*-
- ,i,.
ii
,.^,,,:i:/ ,-:{J
f.!{tiiil$
Fig 5 Impulseturbine
SeaniTurbine 93
Rotor
The turbine rotor acts as the shaftthat transmitsthe mechanicalpower producedto the
propellershaft via the gearing.It may be a single piece with the wheelsintegral with the
shaft or built up from a shaft and separatewheelswhere the dimensionsare large.
The rotor endsadjacentto the turbine wheels have an arrangementof raisedrings that
form part of the labyrinth gland sealing system,describedlater in this chapter.Journal
bearingsare fitted at eachend of the rotor. Thesehaverings arrangedto stop oil traveling
along the shaft, which would mix with the steam.One end of the rotor has a small thrust
collar for correct longitudinal alignment. The other end has an appropriateflange or
fitting arrangedfor the flexible coupling which joins the rotor to the gearboxpinion.
The bladesarefitted into sroovesof variousdesisnscut into the wheels.
Blades
The shaping and types of turbine blades have already been discussed.When the
turbine rotor is rotating at high speed the blades will be subjectedto considerable
centrifugal force and variations in steam velocity acrossthe blades will result in blade
vibration.
Expansionand contractionwill also occurduring turbineoperation,thereforea means
of firmly securingthe blades to the wheel is essential.A number of different desi-ens
havebeenemployed(Fig. 6).
the
Fitting
blades involves
placing
the
blade root into
the
wheel
through a
ftlulti fock
-sate
or entranceslot
and sliding it
fir tru+
Fig. 6
lnto posltron.
Successive
bladesarefitted in turn and the gatefinally closedwith a packingpiece,which is pinned
into place. Shrouding is then fitted over tenons on the upper edge of the blades.
Alternatively,lacing wires may be passedthrough and brazedto all the blades.
End thrust
In a reactionturbine a considerableaxial thrust is developed.The closenessof moving
partsin a high-speed
turbinedoesnot permit any axial movementto takeplace:the axial
force or end thrust must thereforebe balancedout.
One methodof achievingthis balanceis the use of a dummypistonand cylinder.A pipe
from some stage in the turbine provides steam to act on the dummy piston, which is
mountedon the turbinerotor (Fig. 7). The rotor casingprovidesthe cylinderto enablethe
94 MaritimeEnslishfor Electromechanics3
-9
steamplessureto createan
axial force on the turbine
shall. The dummy piston
annular area and the steam
pressure are chosen to
produce a force, which
exactly balances the end
thrust from the reaction
blading. A turbine with
ahead and astern blading
rvill have a dummy piston
at either end to ensure
balanceirr eitlrerdirection
of rotation.
Another method often
used
in
low-pressure
turbines is to make the
11![dr'*B tllxi
turbine double flow. With
Fig. 7 Dummy pistonbaiancealrangement
this arrangemeut steam
entersat the centreof the shaft and flows alon,ein oppositedirectious.With an equal
divisionof swamthe two reactioneffectsbalanceandcanceione another
Glands and gland sealing
Steam is preventedfrom leaking out of the rotcr high-pressureend and air rs
preventedfrom enteringthe low pressureend by the use of
A cornbinationof
-glands.
mechanicalglandsand a glandsealingsystemis usual.
Mechanicalglandsare usuallyof the labyrinthtype.A seriesof rir-rgs
projectingfrorn
the rotor and the casingcombineto producea mazeof winding passa,qes
or a labyrinth
(Fig. 8). Any escapingsteammust passthroughthis labyrinth,rvhichredncesits pressure
proglessively.
to zel'o.
The gland sealing system operates tn
conlunction with the labyrinth gland where a
nurnber of pockets are provided. The system
operatesin one of two ways.
iabyrinth r;rlid
i:{g*rtnrt *t,;l:
Fi-s.8
SeamTurbine 95
When the turbine is running at full speedsteamwill leak into the first pocket and a
positrvepressurewill be maintainedthere.Any steam,which furtherleaksalongthe shaft
to the secondpocket,will be extractedby an air pump or air ejectorto the gland steam
condenser.Anv air. which leaks
l.lo*"
in from the machineryspace,will
8te.ilfi
also pass to the gland steam
*'na"*'
(Fig. 9).
condenser
At very low speedsor when
stafting up, steam is provided
from low-pressuresupply to the
inner pocket. The outer pocket
operatesas before.
The gland sealingsteam system
provides the various lowpressure steam supplies and
extraction arrangementsfor all
the slandsin the turbineunit.
Fig 9 Globalsteamsealingsystem
Diaphragms
Only irrpulse turbineshave diaphragms.Diaphragmsare circularplatesmadeup of
two semi-circular
halves.A centralsemi-circularhole in eachis providedfor the shaftto
pass through.The diaphragmfits betweenthe rotor wheels and is fastenedinto the
casing.The nozzlesarehousedin the diaphragmaroundits periphery.The centralhole in
the
diaphragm
is
arranged
with
projectior-rs
to producea
f-..'\,
ir
labyrinth gland around
the shaft.
Nozzles
Nozzlesserveto convert
the high-pressurehigh
energyof the steaminto
a high velocity jet of
steam with a reduced
pressure and energy
content.
The steaminlet nozzles
are arranged in several
spe et:v' A l
groups with all but the
main group having
96 MaritimeEngli-shfor Eiectromeclianics3
-9
control valves(Fig. 10). In this way the power producedby the turbinecan be varied,
dependin-eupon
how manynozzlecontrol valvesare opened.Both impulseand reaction
turbineshavesteaminlet nozzles.
Drains
During warming throughoperationsor when manoeuvring,steamrvill condenseand
collectin variousplaceswithin the turbineand its pipelines.A systemof drainsmust be
providedto clear this water away to avoid its bein_q
carriedover into the blades,which
mav do damage.Localisedcooling or distortiondue to unevenheatingcould also be
caused.Modern installationsnorv have automatic drain valves, which open when
warmingthroughor manoeuvringandcloservhenrunningat normalspeed.
Bearings
Turbine bearingsare steel backed,white metal lined and supportedin adjustable
housingsto allow alignmentchangesif required.Thrust bearingsare of the tilting pad
type and are sphericallyseated.The pads are thus maintainedparallelto the collar and
equallyloaded.
Lubricatingoil entersa turbinebearingthrougha port on eitherside.The entry point
for the oil is chamferedto help distributethe oil along the bearing.No oil ways are
provided in turbine bearin-9sand a greater clearancebetweenbearing and shaft rs
provided comparedrvith a diesel engine.The shaft is able to 'float' on a wed_ee
of
the
bearing
at
the
lubricatingoil duringturbineoperation.The oil leaves
top and returns
to the drain tank.
9.3.
.J. V
V oc aD
bul
ula
axial thrust= aD[sare/pr-esiune
axiald
blade: pald, p a l e td
chamfer = a tesi. a canela
disc: saibd,disc
dummy piston= pistonde echilibrare
exhaust = evacuare
diaphraern: rnernbrand.
diafrasrna
=
drain valves robinetde eolire/deevacuare
end thrust= presiuneaxiald
gland= bucsd,pressarniturd
gland steamcondenser= presgarniturb
de
abur
tet = l et
11]alllteltallce : llttretiltele
ltarrow = ingust
periphery =
periferie,
circumferinti
poc k et = loc a s .g o l , c a v i ta te
rins of blades= inel de nale
=
rotor shaft = axul rotorului
rins of nozzles inel de aiutate
fic fuel consumption = consumul split up = a fisura,a crdPa
spec fic de cornbustibil
perimetru,
SeamTurbine 97
-9
98 Maritime Enelishfor Electromechanics3
Personnoun
Adiective
Abstractnoun
l n s p e c to r
convert
producer
l nspectl ng
converted
productive
lnspectlon
conversl0n
oroduction/ product
Unit 10
LUBRICATING OIL SYSTEM FOR TURBINES
Lubricatingoil servestwo functionsin a steamturbine:
l.It providesan oil film to reducefriction betweenmoving parts
2.It removesheatgeneratedin the bearingsor conductedalongthe shaft.
A commonlubricationsystemis usedto supplyoil to the turbine,gearboxand thrust
bearings and the gear sprayers. The turbine, rotating at high speed, requires a
considerabletime to stop. If the main motor driven lubricatingoil pumps were to fail an
emergencysupply of lubricating oil would be necessary.This is usually provided from a
gravity tank, althoughmain enginedriven lubricatingoil pumpsmay also be required.
II
il
l l f {f t e i G l
fi
tl
1l
tgol.rlrqt;
VALYES
ilJhf
FTl.rft+r
VAr gEE
100 lvlaLitime
Englishfbr Electomcchanics3
- 10
10.1.Expansion arrangements
The variationin temperaturefor a turbine betweenstationaryand normal operationis
considelable.
Anangementsmustthercforebe madeto permitthe rotorandcasingto expand.
The turbinecasingis usuallyfixed at the after end to a pedestalsupportor bracketsfrom
the gearbox.The supportfoot or palm on the casingis held securelyagainstfore and aft
movement,but becauseof elongatedboltholesmay move sideways.The forward suppofi
palm hassimilarelongatedholesand may reston a slidingfoot or pantingplates.Pantrng
platesareverticalplates,which can flex or move axially asexpansiontakesplace.
The forward pedestaland the gear casebracketsor after pedestalsupportsfor the
casingarefixed in relationto one another.The use of largeverticalkeys and slotson the
supportsaid casing respectively,ensuresthat the casing is kept central and in axial
ali_enment.
The rotor is usually fixed at its forward end by the thrust collar, and any axial
movementmust thereforebe taken up at the
end. Betrveenthe turbine rotor and
the gearboxis fitted a flexible coupling.Tliis-gearbox
flexible couplingis able ro rakeup all axial
movemeutoi the rotor as well ascoffectfor any sltghtmisali_qnment.
Any pipes conuectedto the turbinecasingmust have large radiusbendsor be fitted
with bellowspiecesto enablethe casingto move freely.Also, any movementof the pipes
due to expansionmustnot affectthe casing.This is usuallyensuredby the useof flexible
or spnngsuppoftson the pipes
When warmin-ethrough a turbine it is importantto ensulethat expansionis taking
place freely. Various indicatorsare providedto enablethis to be readilychecked.Any
slidingaffangements
shouldbe keptcleanand well lubricated.
10.2.Turbine control
The valves, which admit steam to the ahead or asterrrturbiues, al'e known as
'manoeuvringvalves'. There are basically three valves, the ahead, the astent and the
gtnrclittg or guardian valve. The guardianvalve is an asternsteam-isolatingvalve.These
valves are hydraulically operated by an independenrsysrem employing a main and
standbyset of pumps.Provisionis also made for hand operationin the eventof remote
controlsystemfailure.
Operationof the aheadmanoeuvringvalve will admit steamto the main nozzlebox.
Remotely operatedvalves are used to open up the remaining nozzle boxes for steam
admission,as increasedpower is required.A speedsensitivecontrol deviceacts on the
aheadmanoeuvringvalveto hold the turbinespeedconstantat the desiredvalue.
Operationof the astern manoeuvringvalve will admit steamto the guardian valve,
which is openedin conjunctionwith the asternvalve. Steamis then admittedto the astern
turbines.
10.3.Turbine protection
A turbine protection system is provided with all installationsto prevent damage
resultingfrom an internal turbine fault or the malfunctionof someassociatedequipment.
Arrangementsare made in the systemto shut the furbine down using an emergencystop
and solenoidvalve. Operationof this device cuts off the hydraulic oil supply to the
manoeuvring valve and thus shuts off steam to the turbine. This main trip relay is
oneratedbv a numberof main fault conditions.which are:
l.
2.
4.
5.
6.
Other fault conditions which must be monitored and form part of a total protection
are:
sYStem
1.
2.
J.
4.
5.
wheel. The main wheel is directly coupledto the propellershaft.A double reducrion
gearingsystemis shownin Fig. 2.
l.P.fvrBln
Frimr"T
whml
FrffR H,F
tu|bins
.J-_-;.'
I
T
Fi_9.
2 Doublereductionsystemof
$r i w l U
DmP*llr:r
-eear-rn-Q
Flexible coupling
A flexible coupling is always fitted betweenthe turbine rotor and the gearboxpinion.
It permits slight rotor and pinion misalignmentas well as allowing for axial movementof
the rotor due to expansion.Various designsof flexible coupling are in use using teeth,
flexible discs,membranes,etc.
The membrane type
flexible coupling shown
in Fig. 3 is madeup of a
torque
tube, membranes
En:rg6sy
and adaptor plates. The
torque tube fits betrveen
the turbine rotor and the
gearbox pinion. The
adaptor plates are
.!.7t,/i-l
tt7
spigoted and dowelled
onto the turbine and
Frh|r*:4-*tg
pinion flan-eesand the
membrane plates are
Fi-e.3 Flexiblecouplin-e
bolted between the
torque tube and the
adaptor plates. The flexing of the membrane plates enables axial and transverse
movementto take place.The torquetube entersthe adaptorplate with a clearance,which
will provide an emergency centring should the membranesfail. The bolts in their
clearanceholeswould provide the continuingdrive until the shaftcould be stopped.
Adrpror
Flttr
Turning gear
The nrrning gear on a turbine installation is a reversibleelectric motor driving a gear
wheel, which meshes,into the high-pressureturbine primary pinion. It is used for gearwheel
and turbinerotationduring maintenanceor when warming throughprior to maoeuvring.
10.5.OPERATING PROCEDURES
The steamturbine requires a considerableperiod for warming through prior to any
manoeuvring taking place. The high-speed operation of the turbine and its simply
supportedrotor alsorequiregreatcareduring manoeuvringoperations.
Warming through a steam turbine
First open all the turbine casingand main steamline drain valves and ensurethat all
the steamcontrol valvesat the manoeuvringstationand aroundthe turbine are closed.All
bled steamline drain valvesshouldbe opened.Start the lubricatingoil pump and seethat
- l0
104 MaritirneEnglishfor Electomechanics3
Full away
Manoeuvring revolutions are usually about 80Vc of the full away or full speed
condition.Once the full away commandis receivedthe turbine can graduallybe brought
up to full power operation,a processtaking one to two hours. This will also involve
bringing into use turbo-alternators,which use steam removed or 'bled' at some stase
from the main turbines.
Checksshould be made on expansionarrangements,drains should be checkedto be
closed,the condensaterecirculationvalve after the air ejector should be closed,and the
asternsteamvalvestightly closed.
Port arrival
Prior to arriving at a port the bridge shouldprovide one to two hours' notice to enable
the turbinesto be broughtdown to manoeuvringrevolutions.A dieselalternatorwill have
to be started,the turbo-alternatorshut down, and the entire full away proceduredone rn
reverseorder.
10.6.Vocabulary
adaptorplates: placl interrnediaril
= cuzinet
bearin_e
bracket= guSeu,suport
=joc, spaliu
clearance
cooler = rdcitor
dowelled= centrat
draw=atrage,aextrage
filter = filtru
flex=acurba,aincovoia
gearwheel = rootddintatd
HP = highpressure
- 10
106 MaritimeEnglishfor Eiectomechanics3
LP = low pressure
key - cheie
= lnernbralrA
membrane
mesh= a angrena,angrenare
meshinghelicalteeth= angrenarea
din{ilor
elicoidali
nozzle= ajutaj.duzd
overflow= preaplin,debit,deversare
pantingplate= perete/membrand
care
vibrezd
pedestalsupport= postament,
picior al
suportului
prnron - plillon
primarywheel= roatdprimara/principalI
sag -aseindoi
sideways= in pdrti,lateral
sight-glass= vizot
nt = a$ezarelmontaj
slidin-ean'an-qeme
orin alunecare
slot : fantd
sprayer = pulrrerizator
s t lainer= fi l tl u g l o s i e r
supply = a fumiza
thrustbearings= lagdraxial
torquetube = tunel/tubpentruarbore
cardanic
wear-down=a(se)uza
10.7.Homonyms
Homonymscanbe dividedinto homographsand homophones
Homographsare words which are written in the sameway but havedifferent
meanrngs.
/liv/
e.g.
I live in Constantza.
It is a live concert./laiv/
108 MaritimeE,n_slish
for Eiectomechanics3
- l0
sought/sort
through/threw
wait/weight
BIBLIOGRAPHY
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