Documente Academic
Documente Profesional
Documente Cultură
info
SIMONA® PE
Contents
1 Introduction 3
1.1 Properties 3
1.2 Applications 5
1.3 Product range 5
2 Technical information 6
2.1 Material specifications 6
2.2 Fire behaviour 7
2.3 Performance in outdoor use 7
2.4 Physiological safety 7
2.5 Chemical resistance 7
2.6 Water absorption 8
2.7 Temperature range 8
2.8 Resistance to microorganisms 8
2.9 Health aspects 9
2.10
Tank construction requiring mandatory test
certificates 9
3 Processing information 11
4 Storage 12
SIMONA worldwide 16
tech.info – PE 07/2016 2
1 Introduction
1.1 Properties
Polyethylene (PE) is classified according to various criteria: in SIMONA® PE Semi-Finished Parts have a number of out-
addition to distinguishing between individual production standing properties:
methods (e. g. low- and high-pressure processes), polyethylene High toughness (also at low temperatures)
is generally categorised according to density, molecular weight Low density (compared to other materials)
and creep behaviour. Within this context, it is possible that High chemical resistance
various types of PE display different properties with regard to High corrosion resistance
one of the aforementioned criteria, while they are identical Good sliding properties
in the two other areas. Anti-adhesive properties, thus no incrustation
High wear resistance
Density (= specific weight) Long service life
The density of PE is directly related to the crystallinity of the Physiological safety
material. The higher its crystallinity, the higher the density. In Very low water absorption
turn, crystallinity is dependent on the structure of the mo- Universal application
lecular chains (e. g. the number and length of branches). The Excellent electrical insulation properties
table shows the various density ranges together with their Good fabrication and processing capability
classification. High UV stability (PE-HD black/PE 100 black)
tech.info – PE 07/2016 3
Density/polymerisation methods PE
Density range [g/cm³] (0.945 – 0
▼ ▼
▼ ▼
SIMONA® SIMON
SIMONA® Product Names
PE-HD PE 10
1.2 Applications
Storage systems
Sorting boxes
Transport pallets
Packaging elements
Toolboxes
Shelves
tech.info – PE 07/2016 4
E-HD PE-LD
0.970 g/cm3) (0.915 – 0.935 g/cm3)
▼ ▼
PE 500 PE 1000
(500,000 g/mol) (≥ 1,000,000 g/mol)
PE 100
(≥ 10 N/mm2)
▼ ▼ ▼ ▼
tech.info – PE 07/2016 5
2 Technical information
Technical data
SIMONA® SIMONA® SIMONA® SIMONA® SIMONA®
PE 100 black PE 100 natural PE-HD black PE-HD natural PE 500
Density, g/cm3,
0.96 0.96 0.96 0.95 0.95
DIN EN ISO 1183
Yield stress, MPa,
23 23 23 23 28
DIN EN ISO 527
Elongation at yield, %,
9 9 9 9 8
DIN EN ISO 527
Tensile modulus of elasticity, MPa,
1,100 1,100 1,100 1,100 1,100
DIN EN ISO 527
Impact strength, kJ/m , 2
no break no break no break no break no break
DIN EN ISO 179
Notched impact strength, kJ/m , 2
25 21 16 16 —
– DIN EN ISO 179
– DIN EN ISO 11542-2 — — — — 18
Ball indentation hardness, MPa,
40 40 43 43 —
DIN EN ISO 2039-1
Shore hardness D (15 s),
64 64 65 65 65
DIN EN ISO 868
Mean coefficient of linear thermal
1.8 x 10 –4 1.8 x 10 –4 1.8 x 10 –4 1.8 x 10 –4 1.8 x 10 –4
expansion, K–1, ISO 11359-2
Thermal conductivity, W/m · K,
0.38 0.38 0.38 0.38 0.38
DIN 52612
Fire behaviour, B2 B2 B2 B2 B2
DIN 4102 normal flammability normal flammability normal flammability normal flammability normal flammability
(self-assessment (self-assessment (self-assessment (self-assessment (self-assessment
ithout test certificate) without test certificate) without test certificate) without test certificate) without test certificate)
w
Dielectric strength, kV/mm,
47 47 — — 44
DIN IEC 60243-1
Specific surface resistance, Ohm,
≥ 10 14 ≥ 10 14 ≥ 10 14 ≥ 10 14 ≥ 10 14
DIN IEC 60093
Volume resistivity (annular electrode),
> 10 14 > 10 14 > 10 14 > 10 14 > 10 14
Ohm · cm, DIN IEC 60093
Temperature range, °C –50 to +80 –50 to +80 –50 to +80 –50 to +80 –100 to +80
Chemical resistance excellent in contact excellent in contact excellent in contact excellent in contact excellent in contact
with many acids, with many acids, with many acids, with many acids, with many acids,
alkalis and solvents alkalis and solvents alkalis and solvents alkalis and solvents alkalis and solvents
Physiologically safe BfR ✔ ✔ ✔ ✔ ✔
Food conformity EU ✔ ✔ ✔ ✔ ✔
FDA ✔ ✔ ✔
In the colours natural, black, green, dark blue, light blue, red, yellow, red brown and grey.
In the colours natural and green.
All specifications are deemed to be approximate values in respect of the specific material and may vary depending on the processing methods used. In general,
data specified applies to average values measured on extruded sheets with a thickness of 4 mm. In the case of sheets manufactured by means of pressing, test-
ing is generally performed on sheets with a thickness of 20 mm. Deviations from the values specified are possible if the sheets in this thickness are not available.
In the case of backed sheets, all technical specifications relate to the non-backed base sheets. Information presented herein is not necessarily applicable to
other products (e.g. pipes, solid rods) of the same material or products that have undergone downstream processing. Suitability of materials for a specific field of
application must be assessed by the party responsible for processing or the end-user. All technical specifications presented herein are designed merely to pro-
vide assistance in terms of project planning. They do not constitute a guarantee of specific properties or qualities. For further information, please contact our
Technical Service Centre at tsc@simona.de.
tech.info – PE 07/2016 6
2.2 Fire behaviour 2.4 Physiological safety
SIMONA® PE Semi-Finished Parts are normal-flammability According to Recommendation III by the German “Federal
construction materials in accordance with DIN 4102 B2. Institute for Risk Assessment” (BfR, previously BgVV) there are
Auto-ignition temperature approx. 350 °C no reservations about using SIMONA® PE Semi-Finished Parts
Oxygen index approx. 18 % (minimum oxygen for manufacturing commodities as defined by Section 2, para-
concentration required for combustion) graph 6, no. 1 of the German Food, Commodities and Feed-
stuffs Act (LFGB, in the version published on 26 April 2006 in
Please refer to Section 6 for the EC Safety Data Sheet. the German Federal Gazette I, p. 945).
tech.info – PE 07/2016 7
2.6 Water absorption 2.7 Temperature range
SIMONA® PE Semi-Finished Parts generally absorb negligible The service temperature ranges of SIMONA® PE Semi-Finished
quantities of water. Therefore, they do not swell when im- Parts are as follows*:
mersed in water.
Temperature ranges
In the special application of extruder welding, moisture can PE
have an impact on welding results. Due to the geometry Continuous service temperature –50 to +70°C
(surface area in relation to volume) and the extruder process Without any significant mechanical up to +80°C
ing conditions, even very small amounts of water can be stress in air as the ambient medium
enough to prevent the welding seam from being made in an Crystalline melting temperature approx. +130°C
optimal manner (see work.info Welding). * The above figures do not apply to applications in tanks – such cases are sub-
ject to special design rules that have to be agreed on an individual basis.
tech.info – PE 07/2016 8
2.9 Health aspects 2.10 Tank construction requiring mandatory test
certificates
As far as its chemical composition is concerned, PE essentially
only contains carbon and hydrogen. During combustion – pro- SIMONA® PE 100 has been approved by the German Institute
vided there is a supply of atmospheric oxygen – carbon dioxide, of Building Technology (DIBt) in Berlin for use in tank construc-
carbon monoxide and water are virtually the only substances tion requiring mandatory test certificates.
to be produced, accompanied by very small quantities of soot
and low-molecular-weight volumes of the respective plastics. On the following page you will find the creep strength data
The ratio of carbon dioxide to carbon monoxide depends largely required by DIN 8075 for PE 100 when calculating tanks and
on the circumstances of combustion – temperature, ventila- components in accordance with DVS Guideline 2205 Part 1.
tion and an unobstructed supply of atmospheric oxygen. With the aid of this creep curve it is possible to determine the
Consequently, the combustion fumes that develop resemble amount of stress for a specified service life and service
those of stearin (candle wax). temperature.
The general debate about the toxicity of fumes from burning However, the levels of stress that have been calculated in
plastics often fails to mention that all combustion fumes have this way do not take into account the actual loads in practice,
a toxic effect. Therefore, any claim that plastics exposed to which are caused by more or less aggressive media and
fire develop particularly toxic gases is incorrect. welding methods. These must then be determined separately
(see also DVS Guideline 2205 Part 1, Media Lists of the
The most suitable extinguishment to combat burning PE is German Institute of Building Technology, Berlin).
water.
tech.info – PE 07/2016 9
50
40
30
25
20
10 °C
15
20 °C
N/mm2]
30 °C
2
pressure creep rupture strengthin[N/mm
40 °C
9
50 °C
Internal Zeitstand-Innendruckfestigkeit
8
60 °C
7
70 °C
6
80 °C
5
2.5
1.5
1 10 25 50 100
Years
1 Reference characteristics
1 10 102 103 104 105 106 of internal pressure
Service life [h] creep rupture strength
(minimum curves) for
pipes made of PE 100
tech.info – PE 07/2016 10
3 Processing information
tech.info – PE 07/2016 11
4 Storage
tech.info – PE 07/2016 12
5 Legal note and advice
Upon publication of a new edition all previous editions shall Our applied technical advice is given according to our best
become void. The authoritative version of this publication knowledge and is based on the information you have pro-
can be found on our website at www.simona.de. vided and the state of the art known to us at the time such
advice is furnished. The advice shall not constitute a guar-
All information furnished in this publication reflects our antee or warranty of specific characteristics or qualities and
current scope of knowledge on the date of publication and is shall not establish an independent contractual legal relation-
designed to provide details of our products and potential ship.
fields of application (errors and omissions excepted, in-
cluding typographical mistakes). This shall not be deemed as We are only liable for intent or gross negligence. Under no
constituting the provision of legally binding guarantees or circumstances shall we be held liable for the correctness or
warranties as to specific properties of the products or their completeness of information you have provided or the advi-
suitability for specific areas of application. sory/consulting services rendered by us on the basis of such
information. Any information provided by us shall not release
We provide warranty for the faultless quality of our products you from your obligation to conduct your own assessments
solely within the framework of our Standard Terms and and evaluations.
Conditions of Business and only within the scope specified
therein. We reserve the right to update information without notice as
part of our continuous research and development pro-
We shall assume no liability for the application, utilisation, gramme.
processing or other use of this information or of our prod-
ucts. Furthermore, we shall assume no liability for any conse- Our sales staff and members of the Technical Service Centre
quences related thereto. The purchaser is obliged to examine look forward to advising you on all issues relating to the
the quality and properties of these products; he shall be processing and application of semi-finished thermoplastics.
responsible in full for selecting, applying, utilising and pro-
cessing said products as well as applying any information Phone +49 (0) 67 52 14-587
relating thereto, which shall also include all consequences Fax +49 (0) 67 52 14-302
associated with such actions. Third-party property rights tsc@simona.de
shall be observed accordingly.
tech.info – PE 07/2016 13
6 EC Safety Data Sheet
in accordance with 1907/2006/EC Article 31
Trade names: SIMONA® PE 100, SIMONA® PE-HD, SIMONA® PE 500
2. Hazards identification
none known 8. E
xposure controls/personal protection
Special design of technical processing systems:
not required
3. Composition/information on ingredients Exposure limit values: none
Chemical characteristics: polymer of ethylene Exposure measurement procedures: none
CAS number: not required Respiratory protection: not required
Eye protection: not required
Body protection: not required
4. First-aid measures
General information: no medical aid required
First-aid measures: none
Routes of exposure: none
Symptoms/effects: none
5. Fire-fighting measures
Suitable extinguishing media: water mist, foam, fire extin-
guishing powder, carbon dioxide
Hazard warning notice: not applicable
tech.info – PE 07/2016 14
9. Physical and chemical properties
tech.info – PE 07/2016 15
SIMONA worldwide
Upon publication of a new edition all previous editions shall become void. The authoritative version of this publication can be found on our website at www.simona.de.
All information furnished in this publication reflects our current scope of knowledge on the date of publication and is designed to provide details of our products and potential
fields of application (errors and omissions excepted, including typographical mistakes).
tech.info – PE 07/2016 17
Printed on Hello Fat matt by Deutsche Papier.
SIMONA AG
Teichweg 16
55606 Kirn
Germany
07/2016 - 07/16 - GB
tech.info – PE 07/2016 18