Mathcad - Calcule Echipament Sub Presiune

Material : P235GH
R
eH
235MPa := R
m
400MPa := A 25% :=
Limita de curgere conventionala la 0.2% se calculeaza prin interpolare:
DESEN INTERPOLARE..........................................................................
T
2
100C := T
1
50C := T
ag
60C :=
R
p100
190MPa := R
p50
206MPa :=
R
p0.2
R
p50
R
p100
( )
T
2
T
ag
( )
R
p100
T
2
T
1
( )
+
T
2
T
1
:=
R
p0.2
202.8MPa =
Valoarea maxim admisibila pt tensiuni nominale de calcul pt partile supuse la presiune:
f
d
min
R
p0.2
1.5
R
m
2.4
,
|
\
|
|
.
135.2MPa = :=
Invelisul cilindric - recipient supus la presiune interioara:
p 1MPa := D
i
800mm := z 0.85 := h
i
200mm :=
Grosimea invelisului:
e
p D
i
2 f
d
z p
3.496mm = :=
Se ia:
e
a
6mm :=
Invelisul cilindric - Manta supusa la presiune interioara:
p
atm
0.1MPa := D
manta
100mm D
i
+ := z 0.85 :=
T
ag
100 :=
R
p0.2
190MPa := Se determina Rp0.2 --> prin interpolare
f
manta
min
R
p0.2
1.5
R
m
2.4
,
|
\
|
|
.
126.667MPa = :=
Grosimea invelisului:
e
p D
manta
2 f
manta
z p
atm
4.182mm = :=
Se ia:
e
a
6mm :=
Funduri elipsoidale - recipient supuse la presiune interioara
K
D
i
2 h
i
2 = :=
r D
i
0.5
K
0.08
|
\
|
|
.
136mm = :=
R D
i
0.44K 0.02 + ( ) 720mm = :=
Grosimea fundurilor elipsoidale:
e
s
p R
2 f
d
z 0.5p
3.139mm = :=
f
b
R
p0.2
1.5
126.667MPa = :=
e
b
0.75 R 0.2D
i
+
( )
p
111 f
b
D
i
r
|
\
|
|
.
0.825
(
(
(
1
1.5
3.184mm = :=
h
i
R R
D
i
2
\
|
|
.
R
D
i
2
+ 2 r
|
\
|
|
.
199.078mm = :=
Din standard => h
i
200mm :=
pt calc :
Y min
e
R
0.04 ,
|
\
|
|
.
5.808 10
3
= :=
Z log 10
1
Y
\
|
|
.
3.236 = :=
X
r
D
i
0.17 = := N 1.006
1
6.2 90Y ( )
4
+
0.847 = :=
0.1
N 0.1833 Z
3
1.0383Z
2
+ 1.2943Z 0.837 +
( )
1.109 = :=
0.2
max 0.95 0.56 1.94 Y 82.5 Y
2

( )
0.5 ,
0.519 = :=
10 0.2 X ( )
0.1
X 0.1 ( )
0.2
+
0.696 = :=
e
y
p 0.75R 0.2D
i
+
( )
f
d
3.602mm = :=
min e
s
e
y
, e
b
,
( )
3.139mm =
Evaluarea valorii grosimii calculate:
P
s
2 f
d
z e
a
R 0.5e
b
+
1.911MPa = :=
P
y
f
d
e
a
0.75R 0.2D
i
+
( )
1.666MPa = :=
P
b
111 f
b
e
a
0.75R 0.2D
i
+
( )
(
(
1.5
r
D
i
|
\
|
|
.
0.825
2.586MPa = :=
p
max
min P
s
P
y
, P
b
,
( )
1.666MPa = :=
Invelis cilindric - recipient supus la presiune exterioara:
R
p0.2
190MPa := H
lichid
911.67mm :=
H 1600mm H
lichid
688.33mm = :=
e
R
p0.2
1.25
152MPa = :=
P
y

e
e
a
R
1.267MPa = :=
E 2.110
5
MPa :=
Z
R
H
3.286 = :=
din fig 4.1.2:
2
R
e
a
240 =
H
2 R
0.478 =
8 10
4
:=
P
m
E e
a

R
1.4MPa = :=
P
m
P
y
1.105 =
P
r
0.5P
y
0.633MPa = :=
S 1.5 :=
P
r
S
0.422MPa = > p. atm=0.10MPa => REZISTA
Funduri elipsoidale - manta supuse la presiune interioara
h
manta
D
manta
0.25 225mm = :=
K
D
manta
2 h
manta
2 = :=
r D
manta
0.5
K
0.08
|
\
|
|
.
153mm = :=
R D
manta
0.44K 0.02 + ( ) 810mm = :=
Grosimea fundurilor elipsoidale:
e
s
p R
2 f
manta
z 0.5p
atm

3.762mm = :=
f
b
R
p0.2
1.5
126.667MPa = :=
e
b
0.75 R 0.2D
manta
+
( )
p
atm
111 f
b
D
manta
r
|
\
|
|
.
0.825
(
(
(
1
1.5
0.772mm = :=
h
i
R R
D
manta
2
\
|
|
.
R
D
manta
2
+ 2 r
|
\
|
|
.
223.962mm = :=
Din standard => h
i
225mm :=
pt calc :
Y min
e
R
0.04 ,
|
\
|
|
.
5.162 10
3
= :=
Z log 10
1
Y
\
|
|
.
3.287 = :=
X
r
D
manta
0.17 = := N 1.006
1
6.2 90Y ( )
4
+
0.846 = :=
0.1
N 0.1833 Z
3
1.0383Z
2
+ 1.2943Z 0.837 +
( )
1.092 = :=
0.2
max 0.95 0.56 1.94 Y 82.5 Y
2

( )
0.5 ,
0.52 = :=
10 0.2 X ( )
0.1
X 0.1 ( )
0.2
+
0.692 = :=
e
y
p 0.75R 0.2D
manta
+
( )
f
manta
4.302mm = :=
e
fund
max e
s
e
y
, e
b
,
( )
4.302mm = :=
Evaluarea valorii grosimii calculate:
P
s
2 f
manta
z e
fund
R 0.5e
b
+
1.143MPa = :=
P
y
f
manta
e
fund
0.75R 0.2D
manta
+
( )
1MPa = :=
P
b
111 f
b
e
fund
0.75R 0.2D
manta
+
( )
(
(
1.5
r
D
manta
|
\
|
|
.
0.825
1.316MPa = :=
p
max
min P
s
P
y
, P
b
,
( )
1MPa = :=
Invelis cilindric - manta supus la presiune exterioara:
H
lichid
911.67mm :=
R
p0.2
190MPa :=
e
R
p0.2
1.25
152MPa = :=
P
y

e
e
a
R
1.126MPa = :=
E 2.110
5
MPa :=
din fig 4.1.2:
2
R
e
a
270 =
H
lichid
2 R
0.563 =
4 10
4
:=
P
m
E e
a

R
0.622MPa = :=
P
m
P
y
0.553 =
P
r
0.3P
y
0.338MPa = :=
P
r
S
0.225MPa = > 0.1 MPa => REZISTA
Funduri de invelisuri supuse la presiune exterioara:
pt funduri de forma elipsoidala:
D
m
D
manta
e
a
+ 906mm = :=
R
D
m
2
4 h
i
912.04mm = :=
P
y
2
e
e
a
R
2MPa = :=
P
m
1.21E e
a
2
R
2
10.997MPa = :=
P
m
P
y
5.499 =
P
r
0.58P
y
1.16MPa = :=
P
r
S
0.773MPa = > p.atm=0.1 MPa => REZISTA
Calculul geometriei si lichidului in recipient:
h
c
25mm := 0.6 := H 1600mm :=
a 0.5D
i
:= b 0.25D
i
:=
apa
100010
9
kg
mm
3
:=
l
160010
9
kg
mm
3
:=
OL
780010
9
kg
mm
3
:= g 9.8110
3
mm
s
2
:=
V
apa
D
i
2
4
H 2 h
c
+
( )
4
3
a
2
b + 9.634 10
8
mm
3
= :=
G
apa
V
apa
apa
g 9.451kN = :=
V
lichid

D
i
2
4
H 2 h
c
+
( )
1
2
4
3
a
2
b +
(
(
(
1
2
4
3
a
2
b 4.708 10
8
mm
3
= :=
G
lichid
V
lichid
l
g 7.39kN = :=
H
lichid
V
lichid
D
i
2
4
h
c
\
|
|
|
.
D
i
2
4
|
\
|
|
|
.
911.667mm = :=
D
manta
100mm D
i
+ 900mm = := e
manta
6mm := e 6mm :=
H
manta
H
lichid
h
c
+
D
i
4
+ 1.137 10
3
mm = :=
V
material
2
D
i
2
e H 2 1.09 D
i
2
e + 2
D
manta
2
e
manta
H
manta
+ 1.09D
manta
2
e
manta
+
|
\
|
|
.
1 :=
V
material
7.135 10
7
mm
3
=
G
material
V
material

OL
g 5.459kN = :=
G
t
G
material
G
apa
+ 14.911kN = :=
G
picior
G
t
4
3.728kN = :=
Flanse
Flansa 1:
Dimensiuni flansa: B 800mm :=
D 975mm := K 920mm := L 29.5mm := A 813mm :=
C
2
26mm := H
1
70mm := H
2
16mm :=
N
1
842mm := R 12mm := S 6.3mm := n 24 :=
w
K L N
1
2
24.25mm = :=
w 25mm :=
b
0
w
2
12.5mm = :=
Daca b>6.3 atunci:
b 2.52 b
0
8.91mm
0.5
= :=
b 8.91mm :=
G K
L
2
w
2
892.75mm = :=
H

4
G
2
p
atm
62.596kN = :=
Pt elastomeri cu inserie de bumbac: m 1.25 := y 2.8MPa :=
H
G
2 G m p b 62.474kN = :=
Presiunea de strivire a garniturii:
W
A
b G y 69.971kN = :=
W
op
H H
G
+ 125.07kN = :=
f
B.A
R
p0.2
3
63.333MPa = :=
f
B
R
m
4
100MPa = :=
A
B.min
max
W
A
f
B.A
W
op
f
B
,
|
\
|
|
.
1.251 10
3
mm
2
= := arie necesara
A
B
L
2
4
n 1.64 10
4
mm
2
= := arie totala efectiva
Momente in flansa:
H
D

4
p
atm
B ( )
2
50.265kN = :=
H
T
H H
D
12.331kN = :=
h
G
K G 27.25mm = :=
h
D
L
2
w +
N
1
B
2
+ 60.75mm = :=
h
T
G B
4
h
G
+ 50.437mm = :=
a) situatia de strangere initiala
W A
B.min
R
p0.2
237.633kN = :=
M
A
Wh
G
6.476 10
6
Nmm = :=
b) situatia de functionare
M
op
H
D
h
D
H
T
h
T
+ H
G
h
G
+ 5.378 10
6
Nmm = :=
Tensiuni in flanse si limite ale tensiunilor:
L
0
B S 70.993mm = :=
k
D
B
1.219 = :=
b
2 K sin

n
|
\
|
|
.
240.168mm = :=
C
F
max 1

b
2 L
6 C
2
m 0.5 +
+
,
|
\
|
|
|
|
.
1.273 = :=
T
k
2
1 8.55246 log k ( ) + ( ) 1
1.0472 1.9448k
2
+
( )
k 1 ( )
1.831 = :=
U
k
2
1 8.55246 log k ( ) + ( ) 1
1.36136 k
2
1
( )
k 1 ( )
10.909 = :=
Y
1
k 1
0.66845 5.7169
k
2
log k ( )
k
2
1
+
|
\
|
|
|
.
9.927 = :=
M pt strangerea initiala:
M M
A
C
F
B
10.306kN = :=
a) calcul ca flansa integrala
.F , .V si se obtin din fig. 11.5-4, 11.5-5, 11.5-6
N
1
B
2S
3.333 =
H
1
H
2
L
0
0.761 =
1.1 :=
F
0.67 :=
V
0.3 :=
C
2
F
L
0
+
T
L
0
C
2
3
U
L
0
S
2
+
|
\
|
|
|
.
0.852 = :=
Tensiunea longitudinala in gat:
H
M
N
1
A S
( )
2
(
(
103.344MPa = :=
Tensiunea radiala in taler:
r
1.333 C
2

F
L
0
+
( )
M
C
2
2
L
0
23.759MPa = :=
Tensiunea tangentiala in taler:
Y
M
C
2
2

r
k
2
1 +
k
2
1
29.686MPa = :=
Limite ale tensiunilor:
1.5f
d
202.8MPa =
H
1.5f
d
s
r
f
d
s
f
d
s
0.5
H

r
+
( )
63.551MPa =
0.5
H

r
+
( )
f
d
s
0.5
H

+
( )
66.515MPa =
0.5
H

+
( )
f
d
s
M pt situatia de functionare:
M M
op
C
F
B
8.559kN = :=
N
1
B
2S
3.333 =
H
1
H
2
L
0
0.761 =
1.1 :=
F
0.67 :=
V
0.3 :=
C
2
F
L
0
+
T
L
0
C
2
3
U
L
0
S
2
+
|
\
|
|
|
.
0.852 = :=
H
M
N
1
A S
( )
2
(
(
85.828MPa = :=
r
1.333 C
2

F
L
0
+
( )
M
C
2
2
L
0
19.732MPa = :=
Y
M
C
2
2

r
k
2
1 +
k
2
1
24.654MPa = :=
1.5f
d
202.8MPa =
H
1.5f
d
s
r
f
d
s
f
d
s
0.5
H

r
+
( )
52.78MPa =
0.5
H

r
+
( )
f
d
s
0.5
H

+
( )
55.241MPa =
0.5
H

+
( )
f
d
s
Flanse
Flansa 2:
Dimensiuni flansa: B 40mm :=
D 130mm := K 100mm := L 14mm := A 48.3mm :=
C
2
16mm := H
1
26mm := H
2
38mm :=
N
1
62mm := R 5mm := S 2.3mm := n 4 :=
w
K L N
1
2
12mm = :=
w 12mm :=
b
0
w
2
6mm = :=
Daca b<6.3 atunci:
b b
0
6mm = :=
G K
L
2
w
2
87mm = :=
H

4
G
2
p
atm
0.594kN = :=
Pt elastomeri cu inserie de bumbac: m 1.25 := y 2.8MPa :=
H
G
2 G m p
atm
b 0.41kN = :=
W
A
b G y 4.592kN = :=
W
op
H H
G
+ 1.004kN = :=
f
B.A
R
p0.2
3
63.333MPa = :=
f
B
R
m
4
100MPa = :=
A
B.min
max
W
A
f
B.A
W
op
f
B
,
|
\
|
|
.
72.501mm
2
= := arie necesara
A
B
L
2
4
n 615.752mm
2
Momente in flansa:
H
D

4
p B ( )
2
1.257kN = :=
H
T
H H
D
0.662 kN = :=
h
G
K G 13mm = :=
h
T
G B
4
h
G
+ 24.75mm = :=
h
D
L
2
w +
N
1
B
2
+ 30mm = :=
W A
B.min
R
p0.2
13.775kN = :=
M
A
Wh
G
1.791 10
5
Nmm = :=
M
op
H
D
h
D
H
T
h
T
+ H
G
h
G
+ 2.664 10
4
Nmm = :=
L
0
A S ( )
2
S 7.273mm = :=
k
D
A S
2.826 = :=
T
k
2
1 8.55246 log k ( ) + ( ) 1
1.0472 1.9448k
2
+
( )
k 1 ( )
1.249 = :=
U
k
2
1 8.55246 log k ( ) + ( ) 1
1.36136 k
2
1
( )
k 1 ( )
2.177 = :=
Y
1
k 1
0.66845 5.7169
k
2
log k ( )
k
2
1
+
|
\
|
|
|
.
1.981 = :=
M M
A
C
F
A S
4.957kN = :=
N
1
S A
S
4.957 =
H
1
H
2
L
0
1.65 =
0.6 :=
F
0.51 :=
V
0.23 :=
C
2
F
L
0
+
T
L
0
C
2
3
U
L
0
S
2
+
|
\
|
|
|
.
12.948 = :=
H
M
N
1
A S
( )
2
(
(
7.069MPa = :=
r
1.333 C
2

F
L
0
+
( )
M
C
2
2
L
0
3.732MPa = :=
Y
M
C
2
2

r
k
2
1 +
k
2
1
33.552MPa = :=
1.5f
d
202.8MPa =
H
1.5f
d
s
r
f
d
s
f
d
s
0.5
H

r
+
( )
5.401MPa =
0.5
H

r
+
( )
f
d
s
0.5
H

+
( )
20.311MPa =
0.5
H

+
( )
f
d
s
M M
op
C
F
A S
0.737kN = :=
N
1
S A
S
4.957 =
H
1
H
2
L
0
1.65 =
1.1 :=
F
0.67 :=
V
0.3 :=
C
2
F
L
0
+
T
L
0
C
2
3
U
L
0
S
2
+
|
\
|
|
|
.
16.654 = :=
H
M
N
1
A S
( )
2
(
(
1.499MPa = :=
r
1.333 C
2

F
L
0
+
( )
M
C
2
2
L
0
0.513MPa = :=
Y
M
C
2
2

r
k
2
1 +
k
2
1
5.046MPa = :=
1.5f
d
202.8MPa =
H
1.5f
d
s
r
f
d
s
f
d
s
0.5
H

r
+
( )
1.006MPa =
0.5
H

r
+
( )
f
d
s
0.5
H

+
( )
3.272MPa =
0.5
H

+
( )
f
d
s
Flanse
Flansa 3:
Dimensiuni flansa:
D 190mm := K 150mm := L 18mm := A 88.9mm :=
C
2
18mm := H
1
42mm := H
2
34mm :=
N
1
102mm := R 6mm := S 2.9mm := n 4 :=
w
K L N
1
2
15mm = :=
w 15mm :=
b
0
w
2
7.5mm = :=
Daca b>6.3 atunci:
b 2.52 b
0
6.901mm
0.5
= :=
b 6.901mm :=
G N
1
w
2
+ 109.5mm = :=
H

4
G
2
p 9.417kN = :=
Pt elastomeri cu inserie de bumbac:
m 1.25 := y 2.8MPa :=
H
G
2 G m p b 5.935kN = :=
W
A
b G y 6.647kN = :=
W
op
H H
G
+ 15.352kN = :=
f
B.A
R
p0.2
3
63.333MPa = :=
f
B
R
m
4
100MPa = :=
A
B.min
max
W
A
f
B.A
W
op
f
B
,
|
\
|
|
.
153.521mm
2
= := arie necesara
d.1 este diametrul interior al filetului urubului => extras din STAS 510-74
n este numarul suruburilor
d
1
13.853mm :=
A
B
d
1
2
4
n 602.889mm
2
Momente in flansa:
H
D

4
p A S ( )
2
5.809kN = :=
H
T
H H
D
3.608kN = :=
h
T
K N
1
2
24mm = :=
h
D
N
1
A S
2
5.1mm = :=
h
G
w L +
2
16.5mm = :=
W
A
B
A
B.min
+
2
R
p0.2
71.859kN = :=
M
A
Wh
G
1.186 10
6
Nmm = :=
M
op
H
D
h
D
H
T
h
T
+ H
G
h
G
+ 2.142 10
5
Nmm = :=
L
0
A S ( )
2
S 11.167mm = :=
k
D
A S
2.209 = :=
C
F
K
n 2 L C
2
+
( )
1.477 = :=
T
k
2
1 8.55246 log k ( ) + ( ) 1
1.0472 1.9448k
2
+
( )
k 1 ( )
1.432 = :=
U
k
2
1 8.55246 log k ( ) + ( ) 1
1.36136 k
2
1
( )
k 1 ( )
2.857 = :=
Y
1
k 1
0.66845 5.7169
k
2
log k ( )
k
2
1
+
|
\
|
|
|
.
2.6 = :=
M M
A
C
F
A S
20.364kN = :=
N
1
S A
S
3.517 =
H
1
H
2
L
0
0.716 =
1.5 :=
F
0.75 :=
V
0.1 :=
C
2
F
L
0
+
T
L
0
C
2
3
U
L
0
S
2
+
|
\
|
|
|
.
3.716 = :=
H
M
N
1
A S
( )
2
(
(
315.998MPa = :=
r
1.333 C
2

F
L
0
+
( )
M
C
2
2
L
0
44.165MPa = :=
Y
M
C
2
2

r
k
2
1 +
k
2
1
96.46MPa = :=
1.5f
d
202.8MPa =
H
1.5f
d
s
r
f
d
s
f
d
s
0.5
H

r
+
( )
180.081MPa =
0.5
H

r
+
( )
f
d
s
0.5
H

+
( )
206.229MPa =
0.5
H

+
( )
f
d
s
M M
op
C
F
A S
3.678kN = :=
N
1
S A
S
3.517 =
H
1
H
2
L
0
0.716 =
2.5 :=
F
0.75 :=
V
0.1 :=
C
2
F
L
0
+
T
L
0
C
2
3
U
L
0
S
2
+
|
\
|
|
|
.
3.716 = :=
H
M
N
1
A S
( )
2
(
(
95.124MPa = :=
r
1.333 C
2

F
L
0
+
( )
M
C
2
2
L
0
7.977MPa = :=
Y
M
C
2
2

r
k
2
1 +
k
2
1
17.422MPa = :=
1.5f
d
202.8MPa =
H
1.5f
d
s
r
f
d
s
f
d
s
0.5
H

r
+
( )
51.55MPa =
0.5
H

r
+
( )
f
d
s
0.5
H

+
( )
56.273MPa =
0.5
H

+
( )
f
d
s
.25

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