Ploase file in Service Binder 540274 9199 Installation Instructions VIE ll Chassis Burner-V, VEC Series {or Vitola-ifertal VBC series hot water heating boiler input capacities 83 to 219 MBH (24 to 64 KW) Oil Chassis Burner-V ee \\ IMPORTANT Read and save these instructions for future reference. s Ss MANN‘Summary of Important Requirements Safety Terminology Safety, Installation and Warranty Requirements, Please ensure that this manual is read and understood before commencing installation. Failure to comply withthe issues listed blow and d Is printed in this manual can cause product/property damage, seve personal injury, ansior loss of life, Ensure all requirements below aro understood and filed (including detaled information found in marual subsections) 1 Liconsed professional heating contractor The installation, acjustment, service, and ‘maintenance of tis equipment must be performed by a licensed professional heating contractor. > Please see sections contitled “Safety” and “important Regulatory and Instalation Requirements * Product documentation ead all applicable documentation before ‘commencing installation. Store documentation near boler ina readily accessible location for raference inthe future by service personnel > Fora listing of applicable literature, please see section entitled “Important regulatory and Installation Requirements." = Advice to owner (Once work is complet the heating contractor must familiarize the system ‘perator/utimate owner wth all equipment as well as safety precautions! requirements, shutown procedure, and tno need for professional service atleast ‘once per year. Safety Terminology “The following terms are used throughout this manual te bring attention to the presence of potential hazards or Important product information Please heed the advice given! = Contaminated ale Ar contaminated by chemicals can cause by-produets in the combustion process ‘which are poisonous to inhabitants and destructive fo Viessmann equipment > Fora listing of chemicals which cannot be stored in or near the mechanical room, please see section ‘ ‘entiied “Combustion Air Supply.” Carbon monoxide Improper installation, adjustment, andlor maintenance can cause ue products to flow into living space. Flue products contain poisonous carbon monoxide gas. A > For information pertaining to the proper instalation, aoiustment, service, and maintenance ofthis equipment to avola formation of carbon monexide, please s2e manual enitled “Star-up, Maintanance and Service instructions.” ery ey eo monoxide detectors. Follow fete ocr eres ‘Fresh air This equipment requires tresh air for safe operation and must be installed ensuring provisions for adequate combustion and ventilation airexit. > For information pertaining fo the fresh ‘air requirements of this product, please see ‘section enttiod "Combustion Air Supply.” Equipment venting Never operate boiler without an installed venting system. An improper venting system can cause carbon monoxide poisoning, > For information pertaining to venting and chimney requirements, please see Insallation Instructions ofthe boiler All products of combustion must be safely vented tothe outdoors. = Warranty Information contained in this and related product documentation must be read and followed. Failure to do so renders warranty pula vo se fal & panceR Indicates an imminently hazardous situation which, if not avoided, will tr is Seu eee & warning ees A rere) Pr rd nes Seta ears & caution rer Ee eng fe aia Perec kus IMPORTANT Helpful hints for installation, operation ‘or maintenance, which pertain to the product. 5902 774590274 1.0 Contents 1 Important Precautions 2 Information 3 Installation Instructions. 4 Operating Instructions 5 Maintonance/Service 11 Safety 1.1 Safety 1.2 Important Regulatory and installation Requirements Page 1.4 Salety 3 12 Approvals and Standards 3a 2:1 OllChassis Bumer-V 4 2.2 Combustion Air Supply 4 2. Technical Data, 5 3.1 Mounting Bummer on Boiler 5 8.2 Ol Cartridge Assembly 6 3.3 Connections with Two-Pipe Oil Supply i 3.4 Oil Supply with Single-Pipe System ° 35 Electrical Connections 10 3.6 Burner Cover installation t 4.1 Operation 12 4.2 Calibration to Ensure Optimal Efciency and Fuel Consumption 2 5 Maintenance/Service 2 ‘Take note of all symbols and notations intended to draw attention to potential hazards or important product information. ‘Those include "DANGER", “WARNING”, “CAUTION”, and "IMPORTAN "Installation Please carfully read this manual prior to attempting installation. Any warranty is nll and void if these instructions are not followed ‘The bummer installation shall be in accordance withthe regulations ofthe ‘authorities having jurisiction or, in the ‘absence of such requirements, in ‘aceordance with National Codes. In Canada use CSA B-199 for oil boiler Installations Inthe U.S. use NFPA 31, “Standard forthe Installation of Oil Burning Equipment” for ol boiler instalation. ‘Always use latest editions of codes. {All electrical wiring isto be done in ‘accordance with the latest ection ofthe National Electrical Code ANSIINFPA 70. In ‘Canada use the Canacian Electrical Code ‘CSA 022.1 andlor local codes. \We olf trequent installation and service seminars to familiarize our partners with ur products. Please inquire. 1.2 Important Regulatory and Installation Requirements ' Approvals and Standards ‘Whore requited by the authority having juriscition, the installation must conform to the Standard fer Controls and Safety Devices for Automatically Fired Boilers, ANSVASME CSD+1 Follow all local codes. ‘The oll urnartboller combinations as sshown in Section 23 are approvec by CSA to the latest aitons of the allowing standards: ~ CANOSA -B140.2.1 - Ol Burners, ‘Atomizing Type = UL296 - Oi Burners = CANIGSA - 022.2 No. 0- General Requirements - Canadian Electrical ode, Part I - CSA 022.2 No. 8 - Electrical Features of Fuel Burning Equipment ‘See page 2 for details, ‘= Working on the equipment ‘The installation, aojustment, service, and ‘maintenance ofthis boiler must be done by a licensed processional heating ceontractor wno is qualified and ‘experianced inthe installaton, service, ‘and maintenance of oifired hot water heating equipment. There are no user serviceable parts on the boiler, burner, or conta, Ensure main power supply o equipment, the heating system, and all external ‘contro's has been deactivated. Close main gas supply valve. Take precautions in both instances to avoid accidental activation of power during service work. ‘Literature Literature applicable to installation of the Oil Chassis Burne:-V: = Installation Instructions + Startup, Maintenance and Service Instructions ~ Operating Instructions land User's Information Manual - Parts List = Installation codes mentioned inthis manual2 Information 2.1 Oil Chassis Burner-V ‘The Viessmann VEC series Ol Chassis Bumer-V is intended for use with the Vitola-biterral VNE or VBC sorias hot water heating boier ‘This burner is factory calibrated for use with {uel ol #2. No other fuel shall be used. 2.2 Combustion Air Supply & warninc eT Sera i UCM et ra tert “CSA B139 - Installation Code for Oll Burning Equipment” (Canada) andor Pree une eT sizes outlined in Table 2.3 should be ren ate Ears outside. Each burner is factory tested on the correct lr size with the appropriate oll nozzle, Tho factory test inoludes oil flow rate ana combustion measurements. Do not over ith the rating plate input only. A record ot the flow rate and combustion resuks is being provided with each bumer rrr ‘areas or rooms where chemicals Containing chlorine, bromine, fluorine, eer oe ee Pee a tic ces Ce aetna ans ea ea ee ees roe re ramet Se emis) above mentioned chemicals. eee) ee eR etna erty eee or ete ce ert) ‘components will be null and void. fire the burner, The burner i fr use Regional performance mustbe veriied inthe field and adjusted, necessary, via the air adjustment on the burner HW ourner activation occurs prior ‘completion of renovations to the mechanical room, dit and dust caused by construction will necesstate a cleaning and recalibration fof the bumer attr all constuction work is complete. During drywall sanding the heating boiler should be turned off and properly covered including controls, or the burner must receive clean combustion sir when operated during that time - ll controls must be protected from dust and dit. 902 749902 774 2.3 Technical Data ((o- tue oil #2 only) 2 Information 3 Installation Instructions Burner Model ModelNo.] vEC-O48] VEC-O22] VEC-033| vEC-O40] VEC-050| VECOeS Bolter vacis[ vecz| vacss| _vac-4o} __vecso| __vBc-6s, Input v BH ry 107 135 170 219 na. kW 28 31 Ee 50 et Consumption US. gp 059 O76 086 121 758) na. hth 223 287 363 458 590 Vonage v 120 120 120 120 120 na. Frequency He 0 60 0 60 0 na. ‘Amperage a 170 170 170 170) 1.70 na Motor revolutions PM 3,880 3,380 3,380 3,380) 3380 na. ll pump flow capacity teh 6 5 ® 6 5 na. Connections (metric fare) inside threads of supply and return oll noses Inches | ie a 2 oy na. Recommended air supply duct size-round duct 2 inches 3 4 4 5 6 na. IMPORTANT Burners are approved for one input ‘each. Do not change input of burner by oversizing or undersizing of nozzle. 3.1 Mounting Burner on Boiler (all parts necessary for burner mounting are contained in tne burner packaging) Fig. Mounting burner on combustion chamber coor 1. Fasten hood latch () with sheat metal screws (provided) on boiler tront pane! 2. Mount toe M 8 spacer bots) In threaded holes of combustion cnamaer doar. 3. Sido burner housing gasker® over spacer bots 4, Mount burner chassis on spacers with M& rus and washers. 5. The olfter may be mounted on either boiler side depending on whether the combustion ‘chamber door Is oviantes for let- ofa right opening swing3 Installation Instructions 3.2 Oil Cartridge Assembly Ht Qele Gremparatureecteted) oe ‘ oe Ca & Oil cartridge assembly fee (heaton aptons) 1. Check that al surfaces are clean betore installing new O-ing supplied with replacement fiter carvidge. 2, Set O-ring in place and mount new fiter cartidge. '3. Attach clear plastic cup and tightan brass IMPORTANT Never tighten brass nut with a tool; hand tighten only. Cap and O-ring might deform and leak ai. IMPORTANT The flare adaptors are tapped 3/8" BSP. (British straight pipe) at the factory. Replacement flare adaptors must be ordered from Viessmann. Do not use 3/8” NPT flare adaptor as roplacement. & caution Ceri a niet ecc Ts pierre nee ear Penna) on & caution rm ese5202774 3.3 Connections with Two-Pipe Supply Fig. 3 Oil fiter in two-pioe system Elevated Tank (two-pipe) Vessmann strongly recommends two-pipe oil supply piping wherever possible. For ‘optimum air venting and oll pump performance use two-pipe oll supply piping, @ ailine rom tank @® to ail pump on burner from oll pump on burner return to tank AE ® toot valve Suction height H Inside diameter of suction ine ft ™ 3° | 8mm 12" tomm Maximum supply line length (f/m) T 13 +0 axa | too m | se | 100 m Ne 495 32 98 328 100 9% 430 299 ot 328 100 8 425 273 a5 328 100 o% 420 260 73 328 100 5 Hs | 238. rm 328 100 3% 410 216 66 22a 100 1% 405 197 60 328 100 For fuse, 80 GST veeoy Is seu wth ou 80" pp aooms, one sho vale ar ne fot vale, Fo. 4 (i supply twepie systom), elevated tank 3 Installation Instructions AViessmana ai flter assembly and faxble ‘illines must be used inthe ol supply system. The red flexible oil line connects the ‘ed manual valve side ofthe fer assembly to the inlet (suction) side ofthe oil pump. The blue flexible oil ne connects the check valve side of the oll fiter assembly to the return side ofthe oll puma, ‘The oil pump is shipped withthe by-pass plug installed, The two flexible oil ines are to be used for al installations, The copper tee is used to convert toa single-pipe supply from tank to burner, See page 6. (Observe oil supply dimensions on table below. ‘The oll prassure within the oll supply system must nat exceed 29 psig /2 bar. CAUTION Serre nie reac Pe ee er es eae atte Et ete ett] tetera not cor oa3 Installation Instructions ‘Tank below or at same level as burner (two-} YA Nb Sucton height H PSSST aed SS 4 ZMK /@ | inside diameter of suction ine ft m set | 8mm |e 10mm Maximum supply line length /) ° ° amon | 53 m | ge nt | 100 m 1% 154 a 328 +00 au 135 “ 325 99 5 mm |e 276 84 6% 92 23 233, 68 eK m2 2 75 53 a “9 15 121 a7 At ao | 9 r 2 Fig. 5 it supply (two-pipe system), tank below or at same level as burner Observe oll supply dimensions on table below. ‘The height diference (H) between the o bbumer pump and the tank must not exceed 11.8 ft/ 3.5 m. Greater heights wll cause high ‘vacuum pressures, bumer matiunction and ‘eventually, Burner falure. CAUTION eer) enero Pe eer err eg ee eee Oe tito ty Rete et] et eerie r tera not connected during the pressure oa 5902 7745902 74 3 Installation Instructions 3.4 Oil Supply with Single-Pipe System [A Viessmann ol fier assembly must be Used inthe ol supply system, Install tee here ‘A copper tee must be used to connect the two-pipe filter assembly toa single-pipe olf supply system, @® oil line trom tank © toil pump on bumer © trom oil pump on burner ry © return to tank Fig. 6 (0 iter in single-pioe system Elevated Tank (single-pipe) (Observe oil supply dimensions on table below. I" the oil supply must be converted from a \worpipe system to a single-pipe system, please observe supply ine ciameters provided inFig.7. CAUTION errs rr Pee eer Pe et eres cn eure art tote ® foot vaive ener) ern aay Rote Tn cet’ — test! Suction height [Boller input 8310 107 MBH 13510219 MBH m “| 6mm «| 8mm Maximum supply lin length (f/m) 13 +40 ge nt | 100 m | oze ot | 100 m te 435 928 400 328 100 9% = 430 928 100 318 97 Be 25 28 100 265 8t 6% 320 320 100 213 85 5 8 318 7 160 49 se oe | ta) 6 105 82 te 05 | 108, a 53 16 Sa ol tnas Way asa De eae Fig. 7 (Ol supply (single-pipe system), elevated tank3 Installation Instructions ‘Tank at same level as burner (single-pipe) {A Viessmann oil fiter assembly must be used inthe ol supply system, ‘A copper tee must be used to connect the two-pipe titer assembly toa single-pipe oll supply sysiem Itis not recommended to use this burner with asingle-pipe “it” system where the oll tank is below the level of the burner. “The maximum oll supply (suction) lin length {is 328° 100 m of 3/8" ming 3.5 Electrical Connections 4120 V connection to boller control All power for burner is supplies through 7-pole i plug trom the boiler contro Connect the 7-pole il] plug of the control with the 7-p0le plug of the burner. Pugs ‘must snap together with a ‘lick Electrical configuration ‘See manuel entitled "Start-up, Maintenance and Service Instructions, Oil Chassis Bumer-V" 10 5902743 Installation Instructions 3.6 Burner Cover Installation 1. Mount two locking pins @) on burner cover. 2. Hook burner cover on chassis burner wth the two claws located atthe bottom ofthe cover. Insert both locking pins into hood latches Ci) and turn locking mechanism to the ght ith the Viessmann Allen key {prowded) to secure the coverin place Fig. 8 ‘Mount locking pins on burner cover IMPORTANT ‘Mounting and location of boller control varies with type of control purchased. 5902 74 Fig. 9 ‘Mount burner cover4 Operating Instructions, 5 Maintenance/Service 4.1 Operation See manual ented “Start-up, Maintenance, and Service Instuctions, Oi Chassis Buren 4.2 Cal Wo recommend a service inspection ofthe ‘equipment on an annual basis, Early detection of poor combustion, faulty components or wear and tear symptoms. reduces service and maintenance cost, lensuring peak efficiency and minimum fuel costs, 5 Maintenance/Service ‘See manual ented “Startup, Maintenance land Service Instructions, Oil Chassis BumereV" IMPORTANT Regular annual inspection and service by 2 qualified heating contractor is Tecommended for optimum performance ff the Viessmann Oil Chassis Burner. \Viessmann Manufacturing Company (U.S) Ine. £83 Vermont Avenue, Building 3 Warwick, Rhode Island » 02888 » USA Tol. (401) 732-0667 » Fax (401) 792-0590 2 ‘Neglected maintenance impacts on product warranty: regular cleaning and maintonance ‘ensures clean, environmentally friendly and cient operation. We racommend a maintenance contract with ration to Ensure Optimal Efficiency and Fuel Consumption & caution burner activation occurs prior to Ce ey kc Recurrent During drywall sanding the heating boiler should be turned off and Peper rr Stony that time - all controls must be Peco eee rs \Viessmann Manufacturing Company Inc. 1750 McMurray Roas Wiateri00, Ontario + Nz Canada Tel. (519} 885-6800 « Fax (519) 885-0887 mechanical room, dirt and dust caused Petar ea rere eters ae z 5302 774