etn Conan sone 674 0m. @ Installation / Service Manual for Side Wall Vent System Vitola-biferral Series VBC Hot Water Heating Boiler VIEZMANN IMPORTANT: READ AND SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE IMPORTANT: ‘The Vitola-biferral installation shall be in accordance with the regulations of the authorities having jurisdiction or, in the absence of such requirements, in accordance with National Codes. In Canada use CSA B-139 for ol boiler installations, or use CANICGA-B149.1 or 2 for gas boiler installations. In the USS. use NFPA 31, "Standard for the Installation of Oil Burning Equipment” for oll boiler installations and the National Fuel Gas Code ANSI 2223.1 for gas boiler installations, Always use latest editions of codes. Selection of sice wall venting system ‘The proper venter and adapter fitings for each Vitole-biferral boiler model are listed in the table on the following page. The power venters have been selected to allow for an equivalent vent pipe length of 100 ft. between the boller vent outlet and the termina! inlet To calculate equivalent vent pipe length, adel Up the total length of straight pipe. For each 90° elbow add 10 ft, and for each 45° elbow add 5 ft Inthe example below (see Fig. 1) the equivalent pipe length is 48 ‘This manual covers the selection and installation of side wall Length of straight pipe: 2+4+ 10+2 18 Tt. venting systems for use with the Violaberral gas boler. 380° elbows ax = an For cher instalaton information reerto the Viola-bferral” ‘Total equivalent Tg co Insalaton/Servce Manual. = Ezz ZIZZO) Mount poner verter v20v ] Minato vere 340 scam 7) SEES, | Sort | fae , = 4 —t. Oo Vent {/ } al 9 | /- Metal vent f we —t a Pipe power L\ SRV, SB-VR or womior sy Tiimaie suppor See | T Sontal vt a Drosera Ste munrbe sasied _VOrter 4 fis tigh temperature secon, Wssmann Pat No. S502 6 | ote: Power vane, vent Food, barca sper readers ae apps ath ‘Contactor suply vant pip. r0v separate power supply ferpowor 26.0426 gauge gavarized Fibers race Gee FRbatosone my use B vont Sn nogaiv prescuro eo owe vente Kop peste pressure vering LLL d Fo.1 [Dpical Vitota-biterral installation with side wall venting 83 Vermont Ave., Bldg. 3, Tol: (401) 782-0687 Fax: Warwick, Rhode Isianc) 02888 USA Barometric ~< I] sane ‘a | yo _ Qe vem | aed sess fo |_=r Bee. wo | nti ae LLLLELLLELLELL LEELA Viessmann Manufacturing Company (U.S) Ine. Viessmann Manufacturing Company Inc. 750 McMurray Fioad Waterloo, Ontario, Canada NoV 265 (401) 782-0590 Tel: (519) 685-6900 Fax: (619) 885-0867‘Slowed exc treo oxlovn may rot scene ery aap, prone ot Do net store of use gasoline or other flammable liquids In the vicinity of this or any other appliance. WHAT TO DO IF YOU SMELL GAS * Do not try to light any appliances. + Donot touch any electrical switches, do not use any | phone in your building. + Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. + Ifyou cannot reach your gas supplier, call the fire department. Installation and service must be performed by a qualified Installer, service agency or the gas suppl ZS warming ‘The installation, adjustment, service, and maintenance of this boiler and power vent system must be done by a professional service technician who is qualified and experienced in the installation, service, and maintenance of the gas- or oll-fired hot water boiler used. There are no user serviceable parts on the boiler, burner, of Control. Failure to heed this warning can cause property damage, severe personal injury, of loss of life. A warning: Improper installation, adjustment, service, or | maintenance can cause flue products to flow into living | ‘space. Flue products contain poisonous carbon | monoxide gas which can cause nausea or asphyxiation | resulting in severe personal Injury or loss of life. | AS waring: Should overheating occur or the gas supply fail to shut off, do not disconnect the electrical supply to the pump. Instead, shut off the gas supply at a location external to the appliance. Do not use this boller if any part has been under water. Immediately call a qualified service technician to inspect the boller and to replace any part of the control system ‘and any gas control which has been under water. [ Do not store chemicals containing chiorine or other corrosive materials near the boiler, such as bleach, cleaning solvents, detergents, acids, hair spray, spray ‘cans, paint thinners, paint, water softener salt, refrigerants. [AS wasn: Before each heating season begins, have the following service and maintenance done by a professional service technician: 41) Boller heat exchanger inspected and cleaned. 2) Vent system inspected for deterioration, leaks, corrosion, proper draft, and proper operation. Check vent system for compliance with local and national code requirements. Repair or replace as required. 3) Burner checked and if necessary adjusted for | proper combustion and operation. Check for adequate supply of fresh outside combustion and | ventilation air. | Neglecting to perform necessary maintenance can cause unsafe operation. [AS wig | Never operate the boiler without an installed venting system which safely vents all products of combustion to | the outdoors. The vent system must comply with all applicable local and/or national codes. Improper, incomplete, obstructed, or deteriorated vent ystems can present a serious risk of flue gases leaking into living space which could cause carbon monoxide poisoning, Failure to heed this warning can cause | property damage, severe personal injury, or loss of [2s win: Never operate the boiler without an adequate supply of fresh combustion alr. This boiler needs fresh alr for safe | ‘operation and must be installed so there are provisions | {for adequate combustion and ventilation air. All ‘combustion and ventilation air must be supplied from the outside. Failure to heed this warning can cause ‘severe personal injury or loss of I AS warning: Shut off all electrical power and tur off gas or oll supply | | te boiler and power vent before performing any service | or maintenance on the boiler, burner, or control. Failure to heed this warning could resutt in electrical shock, severe personal injury, or loss of life. Cautior 1 Advise the user/owner that during the winter the exhaust gases will cause a rising visible mist or fog at the ‘outside vent terminal. Ensure the user/owner does not consider the fog-like appearance objectionable before proceeding with installation.Power venter selection table Vitola-biferral-e (natural gas, LP, or No. 2 heating ol) Boiler Complete | Boller Vent pipe | Vent | Power | Vent pipe Maximum ‘Model power vent | adaptor to power, pipe | venter ‘eo | equivalent packs fitting’ | ventadaptor | la. | Modelo. | terminal | Model No. | pipe length __|_ Grider fo. ‘itting(s) ___|_adaptor_| | Vaca pvr = std 5 Hers RC Var Toot ~VBC-25 PTE = FoF 5 STAT | RC-4 vee 700% | vaoss PvTS ~ HSTT AOE Vere | 008 ——— 7 7 _| VBC-40 Burs = FETA RCE VET Toot VEC-50 Pura Tee e HST ROS Vere | t00% VBC-6s Pure Fe a eae HST 2 ACS vere ion Note: ‘The total equivalent length must not exceed 100 ft, The ‘minimum vent pipe equivalent length is 15 ft. from the boler vent outlet to the power venter inlet. Boller must have barometric damper installed inthe vent pipe. Failure to install barometric damper may cause excessive negative pressure in ‘combustion chamber. Ignition may fall to occur because of high negative pressure. ‘The venting system must be inspected annually for leaks, blockage, deterioration, or matfunction, Failure to do so can result in property damage, severe personal injury, or loss of life. Allinstalation and service work should be done by experienced, quaitied personnel. Support power ventor with vibration mounts provided. Venting must be rigidly supported, Follow all other instructions packaged with power venter. The barometric damper is Field Type M ~ 6" for VBC-(18, 22, 33, 40, 50, 63) for oll fired boilers and Field Type MGI ~ 6” for VBO-(18, 22, 33, 40) gas fired bollers and MGI ~ 7° for VBC- (60, 63) gas fired. Complete power vent package includes power venter with factory wired control plug with 20 ft. of wire and vibration isolation mount, adaptor fitings and vent terminal. Additional control wire can be added in the field or requested at time of ‘ordering boiler from Viessmann Manufacturing ‘The HST series of power venters includes a time delay to allow a post purge cycle after burner shutdown. The time delay is factory set at 60 seconds to 890 seconds. To set post purge timer (HST models only): Loosen screws on ppowar venter electrical box and remove cover. Locate timer relay and adjusting screw. Turn screw in indicated direction, Fan proving switch pressure setting cannot be adjusted. The power venter fan proving switch is factory set at 0.40" 0.03°w.c. (vacuum) on all models. ‘Side wall vent installation In addition to these instructions follow the instructions supplied by original component manufacturer included withthe power vent and vent terminal. Note the requirements for vent system termination on page 5, ‘The area around the side wall vent terminal must be inspected Weekly to ensure that the vent outlet is not blocked by snow, ive, or debris. Horizontal runs of vent pipe must be supported by appropriate means to avoid sagging, Metal strapping must be used every 81ft o support horizontal runs of vent pipe. Each VBC boiler in a multiple VBC boiler installation may be vented with its own side wall vent system. For example, three VBC-50 boilers for side wall venting raquire three individual PVT-4 side wall vent systems. Consult Viessmann representative for further details on mutple side wall venting. Use approved vent materials only. For venting purposes, B or C vent may be used between the boiler and power venter for {gas installations. Vent pipe between the power ventor and vent terminal (positive pressure side) must be C vent with all joints ‘sealed with high temperature silicone and aluminum vent pipe tape; C vent is 26 gauge minimum galvanized steel pipe. For oll fired installations, C vent must be used. Maintain 6” clearance from combustible material for C vent, for B vent maintain 1” clearance from combustible material Clearance for C vent may be reduced to 1” by running inside a B vent to insulate long runs of C vent, for gas installations, Wiring All electrical wiring 's to be done in accordance withthe latest ‘ition ofthe National Electrical Code ANSUNFPA 70. In Canada use CSA 22.1 Part 1 andlor local codes. The power venter requires separate 120V supply. Refer to wiring diagram, ‘Support cable from power venter to boiler every 12”. Do not let cable touch vent pipe. Install disconnect switches for power venter and boiler incoming power. AS warning Never operate the boiler with power vent control cable unplugged or otherwise disabled. Power venter must be | operational for boilers installed with sice wall venting. Operating boiler without burner interlocked with power vventer control cable can cause flue gases to enter living ‘space which can cause carbon monoxide poisoning Always check operation of adjustable high limit aquastat by turning it down to a setting lower than the boller water temperature and observing the boiler shut down. Hf burner does not shut down, installer must locate source of problem. Do not install the vent connector through an unheated space. Condensation in the vent system may occur if not installedin a heated space. Do not install boiler or vent system in area ‘where exposure to chlorides or other corrosive chemicals ‘might occur. Corrosive chemicals include refrigerants, bleach, salt for water softeners, cleaning solvents. Corrosive chemicals will contaminate the combustion air and cause vent, system of boiler failure. Ths type of failure Is not covered under warranty. pumoers ns SERIES Power venter component location Caution: This side wall vent system is designed to be used with the 7- pole plugsin 120V control systems. Earlier Vitola models with the 6- and 3-pole plug-in 24V control systom cannot use this side wall vant system. Power venter mounting To facilitate installation and reduce vibration we have included 2 mounting brackets, 2 rubber isolators and 2 rubber {grommets. One of the brackets may be used temporarily as a “third hand’ while positioning it for permanent installation, When installing the power venter for horizontal mount, install ‘one of the brackets fo the electrical box using the nut-screw provided. Install the otner to the damper rad as shown to the Jeft. When installing the power venter for the vertical mount, only one bracket is needed. This bracket should be mounted to the motor as shown to the eft. Vent pipe must be horizontal, horizontal with an upwards slope, of vertical with flow upwards. Do not install vent pipe with flow directed downwards. Do not install vent pipe underground. The entire vent length must be accessible for ingpection and service. Do not enclose any part of the vent system such that it cannot be inspected or serviced. Do not enclose any part of vent with combustible material ‘Always ensure there Is sufficient supply of combustion and dilution air. Follow guidelines in current editions of ANSI 2223.1 of CGA B19 instalation codes for combustion and vonilation air requirements. ® @ @ @ © | o © o | Boller | Boilerto | Ventpipe | Vent pipe | Power |Powervent) Ventpipe | Vent | Power vent Model | vent pipe diameter | to power | ventsize | topipe | tovent | terminal | system ‘adaptor vent adaptor | adaptor | terminal | I adaptor VBC-18 6 tos” s S04" HSTJ | ~ AC-4 VH1-4" PVT vac-22 Hst-1_| PvT2 vec-33 = @ | eee | wert | wwe | AGS | VHT | PVTS vac-40 HST PVES vacso | Tie |e | Sta [Hera | wwe | AC’) VET | pyre vec-63 HST-2 | | Pvrs Noe: Draft gauge ‘must ba used to festaalsn =,02" wc Invent Drattmay. be righer for sho vent engin Fig. 2 | ‘VBC boilerFor sizing hole through wall refer to rough-in dimension in chart below. “lem vert ogve publ wows Fig. 4 Not Boiler flue gas must be tested by a qualified technician using proper combustion instruments such as Bacharach Fyrite ‘Combustion Gas Analyzer kit or other suitable and property ‘calibrated instrument. All boiler installations must have carbon dioxide, carbon monoxide, flue gas temperature measured. For oil fired installations smoke spot measurements must also be taken, All measurements should be taken between boiler ‘and barometric damper before dilution air. Acceptable combustion results must be obtained to ensure ‘safe operation. Note: C dimension for Vet-4's square ot eeu. | Baller | — Vent a 8 c] Roughn | | Model __| Terminal Dimension VBC-18,22 VH-1-4 ao OK" 6%" 8 square, Wvac-35.405063 vie | iF | em | ee | oda Fig.9 Vent terminal location end ve: toa masta meuried Tenens Temuns ent hood eS ramam forgone Mor doo ana ae Tierlund von nova mst. 3 above any outside - “ Tremung | seine wha ion bemouniad 48 minum onto moe 1 Rrabove 200g so Fw oe For acceptable values of field measurements refer to those given in the Burner Installation Instructions of the Vitola-biferral ‘manual packaged with each burner. Bumer may require some adjustments for acceptable field measurements. Refer to bumer manual packaged with each burner. All burner adjustments must be done by @ qualified technician,POWER VENTER FOR 120V BOILER CONTROLS Caution: Label all wites prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verity proper operation after servicing, To counter plug 41 on Boiler corte SPV, SR-VR, orteatie Me 20 SRY, SAVE wv V, a] | 20 | tay AR intel | ron o— Cz | Bune I 5 | | | Power venter e| due 4 [ee Breet li ee | pe 2 /eQ | ae 2 ! f r ale | i | og} alaigyal & ia g} i ! i t i ! | i i TSN [Hfetjes pre i. oa! lar To counter hg 41 on burner ver pun ATTENTION: Do NOT connect #41 plug on boiler control to #41 plug ‘on burner if power vent is installed [1 Supply: 120v, 60H, 1 PH Provide disconnect means and overload protection. Warning! Power venter may have more than one live circuit Disconnect power supply to boiler and power supply to Tjernlund power venter before servicingHST series HST Motor 950-1020 Whee! 950-1010 Fan prover 950-1030 Timeritelay 950-1060, HST Motor 950-1020 Whee! 950-1011 Fan prover 90-1030 Timertelay 950-1060 Unit dimensions (in) HST Motor S50 102 Model | (H)Holght | (W) Wigih | (0) Depih_ | Tevoutet Whee! 950-1012 Pegs ees ne 32 vee Fan prover 950-1031 ra +e = = Timerrolay 950-1060 = = Z HST We ae é Electrical Model Wotor Control He RPM Watts “Amps Thermal Voltage Circuit Protection Voltage HST 120¥ 120v 60 3000 95 1.26 Yes HST-1 “120¥ 420 60 3000 95. 1.26) Yes HST-2 120¥ 120 60 3000 224 2.00 Yes Maintenance - power venter ‘Sequence of operation: “Tho Tjorniund power venter must be inspected semi-annually Points of inspection are: 1, Motor ~ Motor must rotate freely. Oil every six months of, ‘operation with 4 drops of SAE 20 ol. 2, Whee! - Wheel must be clean of soot, ash or any other ‘coating which inhibits rotation or air flow. Remove all foreign material from vent system before operation. 3. Pressure switch — Pressure switch must operate freely, Verify proper operation by removing pressure sensing tube. Bummer should not activate with pressure sensing tube removed Maintenance - vent system and vent hood. ‘The vent system must be inspected regularly at 3 month: intervals. Points of inspection are as follows: 1. Screened opening of the vent hood which should be free from foreign material and cleaned as necessary. 2. Structural integrity of the vent hood should be maintained '50 as not to reduce vent discharge opening 3. Chock all vent system connections for leakage and re-seal where needed. If any vent pipe shows signs of deterioration, replace immadiately and check new Connections for possible leaks. Re-seal using General Electric RTV 108 Red HiTemp Silicone Sealer or equivalent 4, Debris, oe, or snow must not be allowed to block discharge opening of vent hood. Check vent hood area for blockage after heavy snowfall 1. Thermostat or other operating contro! cals for heat. 2. Power venter starts, a flow is established. 3, Pressure switch in power venter senses negative pressure, pressure switch contacis close. Air flow is. proven. 4, 120V is supplied to bummer through contacts of pressure ‘switch, 5. Bumer tres until operating control is satisfied. Bummer ‘oycles on and off in response to SHL1 (safety high limit 1 = adjustable) during call for heat. 6. Thermostat or other operating control is satisfied. Bumer shuts down. 7. Power venter will continue to operate for post purge time of 1 to 10 minutes, Factory setting is 90 seconds. 8 Power venter fan stops after post purge, ready for another call for heat, ‘This manuals also applicable tothe existing BEA and VNE boilers with E/KR-120-V or TrimatikeMC control, Use the following cross reference chart for Btu’h input and power vent selection. ll Input Gas (nat. or LP) (Btuh) Input (Btw) VBOIVNE-18 equals BEA-18 83,000 90,000 \VBC-22, VNE-27 equals BEA-22 107,000 116,000 VBOIVNE-33 equals BEA-29 135.000 146,000 VBCIVNE-40 equals BEA-35 170,000 185,000 VBCIVNE-50 equals BEA46 219.000 288,000 VBCIVNE-63 equals BEA-S8 300,000 300,000 For example a PVT-6 will work on a BEA-58 and on a VNE-63, 7Outdoor | sav aw eer | oo ep ‘See Trimatik-MC_ 4 £ feels isl a Tose Soegte, Law ott Fs 7-pole #41 plug connections for Vitola leadl/ag arrangement with power vent boter wih Say