VARIPACK

BEIJER REF ROMANIA SRL SEMINAR 2017

Content

/ Introducere & Prezentare generala

/ Detalii tehnice
/ Moduri de functionare
/ Selectie
/ Instalare
/ Comunicare & Punerea in functiune
/ Caracterisitici implementate specifice refrigerarii
/ Diverse, Rezumat & Perspective

BITZER // Michael Uhl // VARIPACK // Page 2

Introducere & Prezentare generala
 Metode de reglaj al capacitatii pentru
compresoarele BITZER cu piston

Solutii BITZER sofisticate

CRII - System VARIPACK NEW! VARISPEED

“Solutie low-cost dar “Solutia flexibila. “Inverter compact,

foarte eficienta in Inverter extern foarte solutia cea mai usor
reglajul capacitatii” usor de utilizat ” de utilizat”

BITZER // Michael Uhl // VARIPACK // Page 4

Inverter extern BITZER (380 – 480 V)

Seria inverterelor de
frecventa pentru
compresoarele cu
piston BITZER

BITZER // Michael Uhl // VARIPACK // Page 5

Detalii Tehnice
Date Tehnice Generale

/ Tensiunea de lucru 380 – 480 V ± 10 % // 50 & 60 Hz

/ IP20 → Pentru montaj in tabloul electric
/ Porturi de comunicare
 RS485: Modbus RTU

 Ethernet: Modbus TCP/IP, Webserver

 2 x RS232 (pentru viitoarele carduri de extensie)

/ Safe torque off (STO) → Nu necesita contactor principal / de siguranta

/ Ceas in timp real
/ EMC category C2 acc. EN61800-3 / corresponding to EN61000-6-4
/ Certificari:

BITZER // Michael Uhl // VARIPACK // Page 7

Nume si nomenclatura

/ Nume: VARIPACK

/ Nomenclatura
 FGU+38
 ~ curentul nominal @ 400 V
 Clasa IP: U = IP20
 Dimensiunea carcasei inverterului
 Tipul produsului: F = Frequency inverter

 Long (special vers.): FGU+38-C1-XXX(X)

Voltage range (if not 380 – 480 V)
EMC class (if not C2)

BITZER // Michael Uhl // VARIPACK // Page 8

Design modular al convertizorului de frecvență
VARIPACK
/ 1 Modulul de putere
2
/ 2 Radiator 11
3
/ 3 Capac superior
/ 4 Capac inferior
/ 5 Modul de control cu:
 5a benzi terminale & 5b slot pentru card SD
1
/ 6 Kit extensie pentru controlul presiunii (optional) 6
/ 7 Interfata cu ceas in timp real 5
8
/ 8 Capacul modulului de control 9
/ 9 Panou de control detasabil (cu afisaj 4
si tastatura) (optional)
7 10
/ 10 + 11 placi de fixare
BITZER // Michael Uhl // VARIPACK // Page 9
 Gama de putere (curentul nominal vs. dimensiuni)
160
140
D E G H J
Curentul de iesire [A]

120
100
80
60
40
20
0

BITZER // Michael Uhl // VARIPACK // Page 10

Optiuni disponibile

Legenda:
/ S = Standard
/ ● = Optiune disponibila

BITZER // Michael Uhl // VARIPACK // Page 11

Moduri de functionare
Moduri de functionare

1. Control extern
2. Reglajul presiunii de vaporizare si
de condensare (cu kit optional)

/ Generalitati:
 FI detecteaza daca a fost montat
cardul optional (si care este)
 Bazandu-se pe aceasta, FI
schimba automat modul de
control si parametri vizibili

BITZER // Michael Uhl // VARIPACK // Page 13

Moduri de functionare: Control extern

/ Semnal 0 .. 10 V sau 4 .. 20 mA poate fi utilizat fara schimbarea

parametrilor
/ 2 caracteristici de control disponibile
 “Min .. Max” (Standard)
 Compresorul porneste cand se aplica
semnalul de start
 Semnalul extern de control corespunde
frecventei de min. si max.
 “0 .. Max”
 Compresorul porneste cand semnalul de
start + setpoint > 2 % este aplicat
 Semnalul de control extern corespunde
intervalului de la 0 Hz la frecventa max.
BITZER // Michael Uhl // VARIPACK // Page 14
Moduri de functionare: Reglajul presiunii

/ Controlul extern nu mai este necersar in acest caz

/ Modulul de Extensie este detectat de catre VARIPACK
/ Caracteristici
 Reglajul direct al presiunii de vaporizare

 Reglajul ventilatiei condensatorului cu semnal 0 – 10 V

 Controlul unui alt compressor cu turatie fixa (FsCs)

/ Kitul de reglare a presiunii include:

 Modul de extensie pentru reglajul presiunii

 Senzori de presiune LP si HP
(12,5 / 33 bar)
 Cabluri de conexiune cu L = 6 m si IP67
BITZER // Michael Uhl // VARIPACK // Page 15
Moduri de functionare: Reglajul presiunii

/ Datele a mai mult de 35 refrigeranti sunt integrate in FI

Datele agentilor frigorifici integrati în invertoarele de frecvență Bitzer
R14 R22 R23 R134a R152a R170 R227ea R236fa
R245fa R290 R404A R407A R407C R407F R417A R417B
R422A R422D R427A R434A R437A R438A R442A R448A
R449A R450A R507A R508A R508B R513A R600 R600a
R1150 R1234yf R1234ze R1270

 Pentru refrigerantii inflamabili trebuie luate masurile de siguranta ce se

impun

BITZER // Michael Uhl // VARIPACK // Page 16

Selectie
 VARIPACK in softul de selectie BITZER

Rezultat
 Selectie optima
VARIPACK
+ Limitele de
functionare
+ Date tehnice
+ Dimensiuni
1 + Informatii
+ Documentatie

BITZER // Michael Uhl // VARIPACK // Page 18

Selectie - Exemplul 1

/ 4CES-6Y; R134a; Aplicatie MT

 (-10 °C / 45 °C)  Q0 = 13 kW @ 70 Hz

 Imax = 17,7 A
 Selectie standard: FEU+24

/ Uitandu-ne in Softul BITZER

FDU+12
 FDU+12 ar trebui sa fie suficient

 33 % reducere a costului

 Sau FEU+16 cu anumite limitari

 21 % reducere a costului

BITZER // Michael Uhl // VARIPACK // Page 19

Selectia inverterelor in detaliu
– selectia compresorului

BITZER // Michael Uhl // VARIPACK // Page 20

Selectia inverterelor in detaliu
– selectia manuala a inverterului
/ Imax. de functionare al compresorului: 17,7 A
/ Selectia standard – instructiuni de functionare:
 FEU+24 / Curentul nominal de iesire: 23 A

BITZER // Michael Uhl // VARIPACK // Page 21

 Selectia inverterelor in detaliu
– selectia inverterului cu softul BITZER

Restrictia limitelor de aplicabilitate este data de inverter. La dreapta

sau deasupra liniilor de frecventa curentul maxim de iesire al
inverterului este mai mic decat curentul de functionare al
compresorului. Selectati un inverter mai mare daca aveti nevoie de un
domeniu mai mare al limitelor de aplicabilitate.

BITZER // Michael Uhl // VARIPACK // Page 22

Selectia inverterelor in detaliu
– selectia inverterului cu softul BITZER
/ Limitele de aplicatie FEU+16

/ FDU+12

FEU+24

BITZER // Michael Uhl // VARIPACK // Page 23

Selectie - Exemplul 2

/ 4NES-14Y; R404A; Aplicatie LT

 (-30 °C / 45 °C)  Q0 = 13 kW @ 70 Hz

 Imax = 26,6 A
 Selectia standard: FGU+32

/ Uitandu-ne in Softul BITZER

FEU+24
 FEU+24 de obicei este suficient

 20% reducere a costurilor

70Hz

BITZER // Michael Uhl // VARIPACK // Page 24

Instalare
Posibilitati de montaj
/ Montaj in interiorul / Montaj prin tabloul electric
tabloului electric

BITZER // Michael Uhl // VARIPACK // Page 26

Schema electrica: Control extern

Nu necesita Schemele electrice

contactor principal integrate asigura
datorita instalarea usoara si
caracteristicii STO rapida

BITZER // Michael Uhl // VARIPACK // Page 27

Schema electrica: Controlul Presiunii

BITZER // Michael Uhl // VARIPACK // Page 28

Comunicare & Punerea in functiune
Variante de comunicare

BEST Tablou de control

Free download: Kit optional: 347 409 02
https://www.bitzer.de/de/de/service/s
oftware/software/versionen-best.jsp

Cablu Ethernet
sau BEST converter

BITZER // Michael Uhl // VARIPACK // Page 30

 Punerea in functiune - Situatia pana acum…
No. Overview User Setting
1Language Selection
2Access Level Selection
3Control Method Selection
4Initialize Parameters
5 Password
6 Password Setting
7 Application Preset
8 User Parameters 1 to 32
1. Pana la 500 de setari ale Inverterului
9 User Parameter Automatic Selection
10 Frequency Reference Selection 1
11 Run Command Selection 1
12 Stopping Method Selection
13 Reverse Operation Selection
14 Action Selection below Minimum Output Frequency
15 Digital Input Reading
16 LOCAL/REMOTE Run Selection 2. De foarte multe ori este necesara prezenta unor
17 Run Command Selection while in Programming
specialisti in programare
18 Phase Order Selection
19 Frequency Reference Selection 2
20 Run Command Selection 2
21 Run Command at Power Up
… sorry for burdening you with
22 Start Condition Selection at Closed Loop Vector
3. …
23 DC Injection Braking Start Frequency
24 DC Injection Braking Current
25 DC Injection Braking Time at Start
26 DC Injection Braking Time at Stop
27 Magnetic Flux Compensation Value
28 Short Circuit Brake Time at Start
29 Short Circuit Brake Time at Stop
30 Short Circuit Braking Current
31 Speed Search Selection at Start
32 Speed Search Deactivation Current
33 Speed Search Deceleration Time
34 V/f Gain during Speed Search
35 Speed Search Delay Time
36 Output Current 1 during Speed Search
37 Output Current 2 during Speed Search (Speed Estimation Type)
38 Current Control Gain during Speed Search (Speed
39Estimation Type)
40 Speed Search Detection Compensation Gain
41 Minimum Current Detection Level during Speed
42 Bi-Directional Speed Search Selection
43 Speed Search Restart Current Level
44 Speed Search Restart Detection Time
45 Number of Speed Search Restarts
46 Speed Search Method Selection
47 Speed Search Wait Time
48 Direction Determining Level
49 Start Speed Search Select
50 Speed Search Induced Voltage Level
BITZER // Michael Uhl // VARIPACK // Page 31
51 Speed Search Selection when Driving Instruction is Input in Uv
52 Timer Function On-Delay Time
53 Timer Function Off-Delay Time
54 H2-01 ON Delay Time
55No. Name User
56Setting
57 H2-01 OFF Delay Time
58 H2-02 ON Delay Time
59 H2-02 OFF Delay Time
60 H2-03 ON Delay Time
61 H2-03 OFF Delay Time
62 PID Function Setting
63 Proportional Gain Setting (P)
64 Integral Time Setting (I)
65 Integral Limit Setting
66 Derivative Time (D)
67 PID Output Limit
Mode
68 PID Offset Adjustment
69 PID Primary Delay Time Constant119 S-Curve Characteristic at 169 Accel End
70 PID Output Level Selection
71 <2> PID Output Gain Setting
72 PID
Output Reverse Selection
Control
73 PID Feedback Loss Detection Selection
74 PID Feedback Loss Detection Level
75 PID Feedback Loss Detection Time
76 PID Sleep Function Start Level
77 PID Sleep Delay Time
78 PID Accel/Decel Time
79 PID Setpoint Selection
80 <2> PID Setpoint Value
81 PID Setpoint Scaling
82 PID Output Lower Limit
83 PID Input Limit
84 PID Feedback High Detection Level
85 PID Feedback High Detection Time
86 PID Setpoint User Display
87 PID Setpoint Display Digits
88 Frequency Reference Monitor Content
89 PID Output Reverse Selection 2 139 Torque Compensation at 190
90 Dwell Reference at Start
91 Dwell Time at Start
Search
92 Dwell Reference at Stop
93 Dwell Time at Stop
94 Droop Control Gain
95 Droop Control Delay Time
96 Droop Control Limit Selection
97 Energy Saving Control Selection
98 Energy Saving Gain
99 Energy Saving Control Filter Time Constant
100 Energy Saving Coefficient Value
201 Frequency Reference Bias (Up/Down 251 Motor
2) 2 Minimum Output Frequency
101 Power Detection Filter Time151 Integral Operation during Accel/Decel
252 Motor
Analog Frequency Reference Fluctuation 2 Minimum Output Frequency Voltage
Limit
102 Search Operation Voltage152 Motor Inertia
Limit
202 (Up/Down 2) 253 Motor 2 Mid Output Frequency 2
103 Energy Saving Parameter153 (Ki)Load Inertia
for PM Ratio
Motors
Frequency Reference Bias Upper254 Limit
Motor 2 Mid Output Frequency Voltage 2
104 Energy Saving Parameter154 (Kt)Motor
for PM2 Motors
ASR Proportional Gain 1
203 (Up/Down 2)
255 Motor 2 Base Voltage
105 Zero Servo Gain 155 Motor 2 ASR Integral Time 1
Frequency Reference Bias Lower256 Limit
Motor 2 Rated Current
106 Zero Servo Completion Width156 Motor 2 ASR Proportional Gain 204 2 (Up/Down 2)
257 Motor 2 Rated Slip
107 Acceleration Time 1 157 Motor 2 ASR Integral Time 2 205 Up/Down Frequency Reference Limit Selection
258 Motor 2 Rated No-Load Current
108 Deceleration Time 1 158 Motor 2 ASR Limit 206 Bi-directional Output Selection 259 Motor 2 Motor Poles
159 Motor 2 ASR Primary Delay Time Constant
109 Acceleration Time 2 207 Stop Position Gain 260 Motor 2 Line-to-Line Resistance
110 Deceleration Time 2 160 Motor 2 ASR Gain Switching Frequency
208 Torque Control Selection
261 Motor 2 Leakage Inductance
111 Acceleration Time 3 (Motor1612 Motor
Accel 2 ASR
Time 1) Integral Limit 209 Torque Reference Delay Time
262 Motor 2 Motor Iron-Core Saturation Coefficient 1
112 Deceleration Time 3 (Motor 162 Integral
2 Decel Operation
Time 1) during Accel/Decel for Motor
210 Speed Limit2Selection
263 Motor 2 Motor Iron-Core Saturation Coefficient 2
113Acceleration Time 4 (Motor163 MotorTime
2 Accel 2 Inertia
2) 211 Speed Limit
264 Motor 2 Mechanical Loss
114 Deceleration Time 4 (Motor 164 Motor 2
2 Decel Load
Time 2)Inertia Ratio 212 Speed Limit Bias
115 <2> Fast-Stop Time 165 <1> ASR Primary Delay Time Constant
166 Drive Duty Selection
116 Accel/Decel Time Setting Units
2
213 Speed/Torque
167 Carrier Frequency Selection 215 Field Weakening Level
117 Accel/Decel Time Switching Frequency
265 Motor 2 Iron Loss
Control Switchover Time
214 Unidirectional Speed Limit Bias 266 Motor 2 Rated Power
267 Motor Code Selection (for PM Motors)
168 Carrier Frequency Upper Limit 216 Field Weakening Frequency Limit268 Motor Rated Power (for PM Motors)
118 S-Curve Characteristic at Accel Start
Carrier Frequency Lower Limit 217 Field Forcing Selection 269 Motor Rated Current (for PM Motors)
170 Carrier Frequency Proportional 218 GainField Forcing Limit 270 Number of Motor Poles (for PM Motors)
120 S-Curve Characteristic at Decel Start 219 OffsetAuto-Tuning
171 <1> Carrier Frequency during Rotational Frequency 1 271 Motor Stator Resistance (for PM Motors)
121 S-Curve Characteristic at Decel End
172 Frequency Reference 1 220 Offset Frequency 2 272 Motor d-Axis Inductance (for PM Motors)
122 Slip Compensation Gain 221 Offset Frequency 3 273 Motor q-Axis Inductance (for PM Motors)
173 Frequency Reference 2
123 Slip Compensation Primary Delay Time Arial 6 … 222 Input Voltage Setting 274 Motor Induction Voltage Constant 1 (for PM Motors)
174 Frequency Reference 3
124 Slip Compensation Limit 223 V/f Pattern Selection 275 Encoder Z-pulse Offset (for PM Motors)
175 Frequency Reference 4
125 Slip Compensation Selection176 during Regeneration
Frequency Reference 5 224 Maximum Output Frequency 276 Motor Induction Voltage Constant 2 (for PM Motors)
126 Output Voltage Limit Operation Selection Reference 6
177 Frequency 225 Maximum Voltage Polarity Switch for Initial Polarity Estimation (for PM
127 Output Voltage Limit Operation Start Level (Percentage 226 Base Frequency 277 Motors)
178 Frequency Reference 7
128Modulation) 227 Middle Output Frequency 278 PG 1 Pulses Per Revolution
Foarte mult timp pierdut
130Modulation)
179No. Name User
129 Maximum Output Voltage180Setting
Limit Level (Percentage
181 Frequency Reference 8
131 Output Voltage Limit Level182 Frequency Reference 9
228 Middle Output Frequency Voltage279 Operation Selection at PG Open Circuit (PGo)
229 Minimum Output Frequency
230 Minimum Output Frequency Voltage
280 Operation Selection at Overspeed (oS)
281 Operation Selection at Deviation
231 Middle Output Frequency 2
&
132 Motor 2 Slip Compensation
133 Motor 2 Slip Compensation
134 Motor 2 Slip Compensation
183
184
185
Gain
Frequency Reference 10
Primary DelayReference
Frequency
Limit
Time
Frequency Reference 12
11
232 Middle Output Frequency Voltage283
233 Base Voltage
234 Motor Rated Current
282 PG 1 Rotation Selection
2 PG 1 Division Rate for PG Pulse Monitor
284 Overspeed Detection Level
135 Motor 2 Slip Compensation 186Selection
Frequencyduring Regeneration
Reference 13 285 Overspeed Detection Delay Time
Risc ridicat in erori
235 Motor Rated Slip
136 Torque Compensation Gain 187 Frequency Reference 14 286 Excessive Speed Deviation Detection Level
236 Motor No-Load Current
137 Torque Compensation Primary Delay Time
188 Frequency Reference 15 287 Excessive Speed Deviation Detection Delay Time
237 Number of Motor Poles
during Compensation
138 Torque PID at 189
Forward Start Reference 16
Frequency 288 PG 1 Gear Teeth 1
238 Motor Line-to-Line Resistance
Reverse Start
Jog Frequency Reference 289 PG 1 Gear Teeth 2
239 Motor Leakage Inductance
140 Torque Compensation Time 191Constant
Frequency Reference Upper Limit 290 PG Open-Circuit Detection Time
240 Motor Iron-Core Saturation Coefficient 1
291 dv3
141 Torque Compensation Primary192 Frequency
Delay TimeReference
2 Lower Limit
241 Motor Iron-Core Saturation Coefficient 2 Detection Selection
142 Motor 2 Torque Compensation193 Master
Gain Speed Reference Lower242 Limit
Motor Mechanical Loss PG 2 Rotation Sele
292 dv4 Detection Selection
293 PG Option Card Disconnect Detection 1
143 ASR Proportional Gain 1 194 Jump Frequency 1 243 Motor Iron Loss for Torque Compensation
144 ASR Integral Time 1 195 Jump Frequency 2 244 Motor Rated Power 298 PG 2 Gear Teeth 1
294 PG 1 Signal Selection
145 ASR Proportional Gain 2 196 Jump Frequency 3 245 Motor 2 Control Mode Selection 295 PG Option Card Port for Motor 2 Selection
146 ASR Integral Time 2 197 Jump Frequency Width 246 Motor 2 Maximum Output Frequency 299 PG 2 Gear Teeth 2
296 PG 2 Pulses Per Revolution
198 Frequency Reference Hold Function 247 Motor 2 Maximum Voltage
Selection 297 PG 2 Rotation Selection
147 ASR Limit
148 ASR Primary Delay Time 199 Frequency Reference Bias Step248
Constant Motor 22)Base Frequency
(Up/Down 300 + ~200 further
298 PG 2 Gear Teeth 1
249 Motor 2) Frequency 299 PG 2 Gear Teeth 2
2 Mid Output
150 ASR Integral Limit
200 Frequency Reference Bias Accel/Decel
149 ASR Gain Switching Frequency (Up/Down
parameters
300 - approx. 500 … etc.
250 Motor 2 Mid Output Frequency Voltage
Conectarea la VARIPACK

1. Porniti softul BEST

2 4
2. Apasati “New”
3. Selectati “VARIPACK”
4. Apasati “Connect” 3

5. Selectati “BEST
converter”
sau “Ethernet”
6. Terminat!

BITZER // Michael Uhl // VARIPACK // Page 32

Configurarea VARIPACK pentru control extern

1. Duceti-va la tabul “Configuration”

2. Dati click pe “Compressor” si selectati compresorul

3. Dati click pe “Transfer…”, selectati “Transfer user values to

device”
4. Configurarea principala este terminata!

BITZER // Michael Uhl // VARIPACK // Page 33

Configurarea VARIPACK pentru controlul presiunii

1. Selectati
“Compressor” si
selectati
compresorul
2. Selectati
“Refrigerant”
3. Adaptati setarile de
temperatura si
presiune, daca este
necesar
4. Transferati
schimbarile
5. Terminat!
BITZER // Michael Uhl // VARIPACK // Page 34
Monitorizarea functionarii
/ Cei mai importanti parametri / Toti parametri monitorizabili pot fi
sunt vizibili in tabul vazuti in tabul „Monitoring“
“Overview“ / Vizualizarea grafica va fi in curand

BITZER // Michael Uhl // VARIPACK // Page 35

Rezumat: Configurarea Inverterului

/ Control extern
 1 singur parametru
este necesar pentru a
pune compresorul in
functiune

/ Controlul presiunii
 4 parametri sunt
necesari pentru a
incarca sistemul si a-l
pune in functiune

BITZER // Michael Uhl // VARIPACK // Page 36

Diverse, Rezumat &
Perspective
Perspective
/ Domeniul de putere va fi extins pentru o gama mai mare de aplicatii
precum si pentru aplicatii cu compresoare scroll si cu surub

BITZER // Michael Uhl // VARIPACK // Page 38

Documentatie
/ Brosuri
 CP-100-1

/ Instructiuni de utilizare
 CB-100-1

/ Declaratii de conformitate
 CC-100-15 + CC-101-15

/ Supliment pentru tabloul de control

 Nr. 37821004

/ Ghid de referinta
(Programarea Modbus)
 CG-100-1

 In pregatire

BITZER // Michael Uhl // VARIPACK // Page 39

Frequency Inverter Training

BITZER // Michael Uhl // VARIPACK // Page 40

VARIPACK – Privire de ansamblu asupra Beneficiilor !!!

BITZER – dezvoltare interna

 Calitate BITZER dovedita, BEST Software
Suport & Documentatie

Capacitate mare la supracurent Software de Selectie in

(110 – 130%) conformitate cu
 Pot fi alese variante mai mici aplicatia & compressor
– economii !  salveaza timpul & evita
greselile
Interfata utilizator BEST
Filtru EMC pentru
 Punere in functiune foarte
categoria C2 in standard
usoara & monitorizare
 fara cost suplimentar (nu
este ca si optiune)
FI poate prelua controlul
sistemului (prin Modul Ext.) Certificari
economie in componente

STO ca dotare standard (nu este necesar contactorul principal)

 economie de timp & componente!
BITZER // Michael Uhl // VARIPACK // Page 41