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Cap 10
Cap 10
Scula
abraziv
Scula
abraziv
n(vc )
n(vc )
Granule
abrazive
Granule
abrazive
n(vc )
Cicloid
vc
Cicloid
Piesa de
ap
vfl
vc
prelucrat
Piesa de
ap
Piesa
de
vfl
prelucrat prelucrat Achie
Piesa de Achie
prelucrat
ap
ap
vf
vf
Liant
Liant
Granul abraziv
Granul abraziv
longitudinal; i - unghiul de
degajare i respectiv de achiere.
n (vc )
n (vc )
n p (v )
fc
np (v )
fc
fp
fp
vfl
fp
a
Prelucrri mecanice
134
________________________________________________________________________________________
f
p
. .. .. ..
.. .. ... .. .
. . . . ..
.. . ........
.. . .
.
2
n (vc )
1
n (vc )
np( vp )
np(v p )
fl
ap
2
f
a
.. . . .
. . ...
.. .. .. .
. . ..
....
. . ..
1
...
.... .. . . .. . .. . .
. . . .. .. . . . .. . .
.
.. . . . .. .. . .... .
.
.
. ... . . . . ... .
ft
n (vc )
np (v )
p
np (vp )
fl
2
c
n (vc )
fp
nclinarea ppuii port-piatr (fig. 10.5. c) sau prin nclinarea ppuii port-pies
(fig. 10. 5. d). Dup aceeai schem de achiere se rectific i suprafeele profilate, fie
prin copiere (fig. 10.6. a) cu scule abrazive obinuite, fie cu scule abrazive profilate
(fig. 10.6. b).
1
fp
n (v c )
n(vc )
fp (vp )
n p (vp )
n p (v p)
2
2
b
1
n (v )
c
n (v c )
f p
1
fp
n p (v p )
f
2
p (v p )
f
Prelucrri mecanice
136
________________________________________________________________________________________
np (vp)
2
np (v )
p
1
n(vc )
fp
n (vc )
fl
ablon
fp
n (vc)
n (vc )
nd (vd )
np(vp )
np (vp ) nd (v )
d
3
3
4
2
n(vc )
np (vp )
4
n(vc )
nd
np
nd
ft
a
fp
fl
Prelucrri mecanice
138
________________________________________________________________________________________
1
n(vc )
n (vc )
n(vc )
fp
np
2
a
fp
n (vc )
fl
npl
np (vp )
fl
1
b
1
nd (vd )
n p (vfc )
nc(vc )
2
5
fl
n(vc )
4
fp
nd
n(vc)
fp
(vfl)
n(vc)
fl
fl
fp
2
ft
(vft)
ft
fl( vfl )
a
2
n (vc )
1
fp
n(vc )
fl
fp
2
1
Prelucrri mecanice
140
________________________________________________________________________________________
PP
5
4
CV
MEA1
CR
MEA2
n (vc )
PM
2
SA
6
np(vp )
PF
MR
MEA3 8
~
10
GB
fl
CM
B
7
CA2
9
PB
Prelucrri mecanice
142
________________________________________________________________________________________
MEA2
P
SA
CV
5
np (vfc)
n (vc )
MEA1
ST
2
MR
ft
B
CH
f (v fc)
l
MEA3
PB
7
PDC
MEA 1
1
n (vc)
SA
ft (v ft )
MR
f l (v fl )
Sc P
CH 1
3
CH2
4
S2
S1
S3
~ MEA 2
PDC
B
PB
Prelucrri mecanice
144
________________________________________________________________________________________
Ap
ap
[mm],
(10.1)
f l B [mm/rot],
(10.2)
n care = 0,30,6, n funcie de materialul piesei i adncimea de achiere; B limea discului de rectificat, n mm.
Avansul transversal ft apare la rectificarea plan, este perpendicular pe fl i se
exprim n mm/curs.
Avansul de ptrundere fp este de fapt egal cu adncimea de achiere i definete
grosimea stratului de material ridicat la o trecere a sculei, exprimat n mm.
Viteza de avans economic a semifabricatului v pec depinde de caracteristicile
prelucrrii i se calculeaz cu relaiile:
v pec
C v d qv
x
T ma p v f
yv
[m/min],
(10.3)
[m/min],
(10.4)
v pec
Cv
x
T a p v B zv
m
Prelucrri mecanice
146
________________________________________________________________________________________
Fc C F v 0p, 7 f l 0, 7 a p
0, 6
[daN] ,
(10.5)
n ( vc )
Ff
Fp
R
Fc
D
[Nm] ,
2
n care D este diametrul pietrei de rectificat, n mm.
M t Fc
(10.6)
vc
D n
[m/s] ,
1 000 60
(10,7)
n p ec
1 000 v p ec
d
[rot/min] .
(10.8)
v pr
d n pr
1 000
[m/min] .
(10.9)
d n pec n pr
1 000
n pec
100% i se
verific dac ndeplinete condiia: v < 5%. Dac v > 5%, atunci se acioneaz
asupra parametrilor ce influeneaz viteza de avans.
Viteza tangenial vp a piesei este foarte mic n comparaie cu viteza periferic a
sculei vc, n general respectndu-se raportul vc /vp 100.
10.5.9. Verificarea puterii de achiere turaiei
Puterea necesar acionrii sculei abrazive Pa,s se determin cu relaia:
Pa , s
Fc vc 0,736
[kW]
75
(10.10)
Prelucrri mecanice
148
________________________________________________________________________________________
n (vc )
fp
n(vc )
np(vp )
p
fl =p
np(vp )
fl
fl
fp
fl
n (vc )
ft
fc