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ANUL 59 / 2007 NR. 4
TEHNOLOGIA INOVATIV
COMITET TIINIFIC
Octavian BOLOGA - Universitatea Lucian Blaga din Sibiu
Olivier BONNEAU Universitatea din Poitiers, Frana
Ion BOSTAN Universitatea Tehnic a Moldovei
K.D. BOUZAKIS Aristoteles University of Thessaloniki, Grecia
Doug BRANHAM - Lubrication Systems Company, Houston, Texas, USA
Dan BRNDAU - Universitatea Lucian Blaga din Sibiu
Mircea CIOBANU - Universitatea tefan cel Mare din Suceava
George DRGHICI - Universitatea Politehnica din Timioara
Valeriu DULGHERU Universitatea Tehnic a Moldovei
Igor FESENKO - Institute for Superhard Materials , National Academy of Sciences, Ukraine
Dan FILIPOIU - Universitatea POLITEHNICA din Bucureti
Michel FILLON Universitatea din Poitiers, Frana
Mohamed HAJJAM Universitatea din Poitiers, Frana
Tudor ICLNZAN - Universitatea Politehnica din Timioara
Nicolae Valentin IVAN - Universitatea TRANSILVANIA din Braov
Branko IVKOVIC Universitatea din Kragujevac, Serbia
Gheorghe MOGAN Universitatea TRANSILVANIA din Braov
Ilie MUSC - Universitatea tefan cel Mare din Suceava
Nicolae OANCEA - Universitatea Dunrea de Jos din Galai
Dumitru OLARU - Universitatea Tehnic Gheorghe Asachi din Iai
Juozas PADGURSKAS Lithuanian University of Agriculture, Lithuania
Tudor PRISCARU - Universitatea POLITEHNICA din Bucureti
Vasile PUIU - Universitatea din Bacu
Stanisaw PYTKO - University of Science and Technology, Krakw, Poland
R. Raghavendra RAO - University College of Engineering, India
Alexandru RDULESCU - Universitatea POLITEHNICA din Bucureti
Minodora RP - Universitatea Dunrea de Jos din Galai
Lucian TUDOSE - Universitatea din Cluj
Thami ZEGHLOUL Universitatea din Poitiers, Frana
EDITOR
Oficiul de Informare Documentar pentru Industrie, Cercetare, Management
din cadrul
Centrului Incubator Tehnologic de Afaceri
S.C. ICTCM S.A. BUCURETI
RESPONSABIL EDITOR
Irina Rdulescu
REDACTOR
Irina Rdulescu
TEHNOREDACTOR
Mihaela Neagu
GRAFICA
Ioana Dorobanu ID Print
2. THE ALTRAN FOUNDATION FOR INNOVATION IS DUE TO LAUNCH ITS 2008 AWARD
ON THE THEME: REDUCING CO2 LEVELS IN THE ATMOSPHERE: OUR TECHNOLOGICAL
CHALLENGE!.
The Artificial Retina project from Pr. Jos Sahel - Laureate of the Altran Foundation
2007 Award pag. 9
Baptiste Pavy
Altran Foundation
DEZVOLTARE DE PRODUS
3. DEZVOLTAREA DE PRODUS ORIENTAT ASUPRA COSTURILOR
PE NTREG CICLU DE VIA AL ECHIPAMENTELOR pag. 13
Ioan Dan Filipoiu*, Stephan Mller**, Alexandra Mller ***
*
Universitatea POLITEHNICA Bucureti, Romnia,
**
EMC2 Computer Systems AG Zrich, Elveia,
***
Credit Suisse Zrich, Elveia
TEHNOLOGII INOVATIVE
5. ESTABLISHING ASSEMBLING TYPE BETWEEN THE BODIES FROM
METALLIC CARBIDES AND THE TAMPING TOOLS pag. 31
Cristinel Beleag1, Sorin George Badea1, Dumitru Dan Dragoi2
1
S.C. IMCF S.A. Bucureti, 2University of Bacau
FABRICATIE VIRTUALA
16. NEW APPROACHES REGARDING THE CREATION OF VIRTUAL ENTERPRISES
IN THE NATIONAL NETWORK pag. 87
Marian Topologeanu
SC ICTCM SA Bucuresti
TRIBOLOGIE
18. THE BEHAVIOR OF THE PISTON-CYLINDER TRIBOSYSTEMS pag. 97
Gheorghe Potaru1, Andrei Potaru2, Victor Ceban3
Technical University of Moldova
1. INTRODUCERE
In evolutia lor masinile pentru lucrarile
Compania MAT Craiova a fost fondata in anul 1878 solului au suferit o serie de modificari si perfectionari.
prin infiintarea primului atelier de fabricat si reparat Treptat constructia acestora a largit domeniul lor de
masini agricole, sucursala a firmei Clayton- utilizare si a usurat deservirea si comanda acestora.
Shussliworth din Anglia.
In anul 1893, o data cu asocierea cu compania austro-
ungara "Richard Graepel", productia si cifra de afaceri
au crescut rapid, ca urmare, in anul 1910 au fost
create noi ateliere pentru a sustine dezvoltarea
productiei.
O data cu terminarea lucrarilor de constructie a
actualui amplasament, in anul 1974, s-au introdus in
productie primele tipuri de tractoare universale
agricole si a fost diversificata semnificativ gama de
produse a companiei.
Astazi, MAT Craiova, avand in spate peste 128 de ani
de experienta in producerea de tehnica agricola si
dispunand de capacitati moderne de productie, vine in
intampinarea clientilor proprii cu solutii performante
in domeniu. La MAT Craiova productia de pluguri este structurata
Compania este situata pe cea mai mare platforma astfel:
industriala a municipiului Craiova, avand o suprafata - pluguri universale
de peste 16,5 hectare, compusa din hale industriale, - pluguri universale cu discuri
cladiri administrative si alte constructii sau terenuri. - pluguri pentru vie.
In plus, compania are acces direct la magistralele
feroviare si drumurile nationale si europene. Fluxul de fabricatie actual
The Altran Foundation for Innovation launches its 9 Reducing energy consumption
2008 Award to get onto the issue of reducing CO2
concentration in the atmosphere. Today, climate 9 Reducing CO2 production and improving
warming is accepted as a major issue by the energy efficiency through process
international community and we have no choice but optimization
to try and tackle it, and tackle it quickly. As we know,
global warming is due to rising CO2 levels in the 9 Improving CO2 capture technologies
atmosphere, and many now accept that this increase is
caused by our own day-to-day activities. 9 Improving CO2 storage technologies
During the last century, emissions of greenhouse 9 Recycling through development of CO2
gases have increased by 50% 1 reaching conversion techniques
unprecedented heights. Mankind is now living on an
endangered planet where CO2 concentration means A UNIQUE AND ORIGINAL GRANT
greenhouse gases and global warming This A scientific and technological support that
situation disrupts climates and ecological balances. In
this context, what can we do to stop this disaster? could value up to 1 million!
As every year, the award winner will be offered a
WHAT IF TECHNOLOGICAL INNOVATION financial grant of 16.000 plus one year of
WERE THE SOLUTION? technological and personalised support, for use in
the furtherance of the project. More precisely, the
As with previous years, the Altran Foundation has winner benefits from the unique expertise and know-
focussed on key issues that have wide ranging effect how of the 17.000 international consultants and
on everyday lives. This year is no different, and the managers at Altran, in terms of research and
theme for 2008 is: Reducing CO2 levels in the scientific innovation: technological development,
atmosphere: our technological challenge! design, industrialisation, cost optimisation, project
The Award is open to international project leaders management, market studies, marketing, partnership
working on this theme and coming from environment, searches, fund raising, communication, multimedia,
energy, transport, building, manufacturing industry, corporate strategy, etc.
or aeronautics
An international jury composed of independent SOME KEY FIGURES
specialists is responsible for the selection of the best
projects and the final Laureate.
Atmospheric CO2 continue to increase: up by
This international competition will reward an
more than 20% in 50 years (Source: ONF -
innovative technology-related project that takes into
National Office of Forests)
account one of the following issues:
Emissions of carbon dioxide (CO2) from human
activity have increased from an insignificant
level two centuries ago to over 25 billion tons
worldwide today. (Source: US department of
1
Energy )
Source CO2 solidaire : www.co2solidaire.org
Press release
(www.altran-foundation.org)
REZUMAT
Pentru a optimiza din punct de vedere economic echipamentele de producie, adiional costului
de achiziie, n decizia de cumprare, trebuie s se ia n considerare acolo unde performana
echipamentelor variaz diferite costuri i venituri specifice diverselor etape din ciclul de
via al produsului. Necesitatea productorilor de a ine cont de costul ciclului de via al
echipamentului n faza de dezvoltare de noi produse devine important, deoarece tot mai muli
clieni decid s cumpere bazndu-se pe analiza costurilor ciclului de via i cer informaii
legate de LCC de la productori. Scopul acestei lucrri este pe de-o parte de a sprijini
utilizatorul n selectarea variantei optime dintre mai multe alternative, iar pe de alt parte
ofer productorilor metodologii aplicabile n dezvoltarea de produs pentru obinerea unor
configuraii inovative de echipamente de producie, raportate la calculul costului ciclului de
via.
ABSTRACT
In order to optimise procurement of production equipment from an economic point of view, in
addition to acquisition cost, the procurement decision must also take into consideration such
costs and where performance of the production equipment varies yields which result from
the various life cycles of the investment good. The necessity of taking life cycle costs into
account in the development of new machines and systems by the manufacturer becomes all the
more urgent, the more customers make their procurement decisions on the basis of an LCC
from the manufacturer. The goals of this paper are, on the one hand, supporting the operator
in making a selection between various and on other hand for manufacturers provides a
methodical framework for the development of innovative configurations of production
equipment against the background of life cycle costs calculation.
PRODUS NOU
Ideea de produs
Organizaie
(resurse, int scop)
ETAPE ACTIVITI
Practic, experiena membrilor echipei este asociat cu obinerea unui nou produs, n timpul impus, avnd
aplicarea de legi i principii tiinifice n cursa pentru soluii performante cerute de pia, la costuri minime
dezvoltare timp
iniiere planificare
realizare
dezvoltare de produs i fabricaie durata de utilizare a produsului la dup
durata de realizare a produsului beneficiar utilizare
5. Identificarea factorilor
relevani pentru LCC
6. nregistrarea costurilor
i a rezultatelor
7. Evaluarea documentelor
obinute
Costurile totale ale echipamentelor alternative Dac la aceste ntrebri se rspunde mai mult cu
de producie pe durata ciclului de via, asigur faptul da, atunci se poate presupune c este util aplicarea
c, n afar de cerine de performan, calitate i LCC. Trebuie notat faptul c respectivele rspunsuri
aspecte legate de fiabilitate, la fel ca i costurile ce depind de discreia subiectiv a celui ce ia decizia, i
rezult din operare i mentenan, pot fi luate n deci, poate fi folosit n special pentru a aduce
considerare n decizia de cumprare. argumente mpotriva utilizrii LCC. Obiective clasice
Doar prin intensa colaborare a prilor pentru care se aplic LCC n urma rspunsurilor
implicate, informaiile necesare pot fi obinute. n pozitive la ntrebrile de mai sus sunt: sisteme mari,
aceste condiii, variantele alternative sunt identificate echipamente de producie, cldiri, infrastructur
i evaluate prin: procesarea informaiilor i o analiz pentru transport sau vehicule.
amnunit a documentelor elaborate. Figura 3 arat Timpul i efortul depus pentru achiziia si
cum LCC se ncadreaz n ciclul de achiziie. evaluarea de date erau destul de mari n trecut, dar pe
Factorii ce trebuie luai n considerare variaz n msur ce se folosete din ce n ce mai mult tehnica
funcie de echipamentul de producie ce urmeaz a fi modern de calcul, acest aspect nu mai este relevant
achiziionat. n paragrafele urmtoare sunt explicai n multe dintre cazuri. Chiar i din punctul de vedere
paii individuali ce trebuiesc fcui pentru achiziie, al productorului, accesul la informaii relevante a
reprezentai schematic n figura 3. Completrile ofer devenit mult mai facil, datorit orientrii ctre client.
ajutor pentru implementarea practic a lor. Din acest motiv, aplicarea LCC devine fezabil din
Pentru a putea decide dac trebuie aplicat punct de vedere economic pentru o gam larg de
metoda LCC, trebuie rspuns la urmtoarele ntrebri: echipamente de producie.
Va genera echipamentul de producie costuri Exemplu:
recurente mari i costuri ulterioare relative la Se explic criteriile pentru aplicarea LCC
costurile de achiziie? pentru produsul motostivuitor.
Echipamentul de producie are o durat de Costul mentenanei pentru benzile transportoare
folosire ndelungat? (peste 16% din costul total) este foarte ridicat n
Costurile ulterioare achiziiei devin comparaie cu alte echipamente de producie. De
semnificative pe msura trecerii timpului? aceea, n multe cazuri merit ca n procesul de
Echipamentul de producie necesit cheltuieli achiziie s se fac o comparaie ntre un
mari dup ce este scos din folosin? motostivuitor care ar lucra n mod frecvent la
Exist vre-un potenial de reducere a capacitatea de ncrcare maxim, i unul care are
costurilor care s poat fi identificat prin capacitate de ncrcare mai mare.
aplicarea LCC? Chiar dac motostivuitoarele mai puternice necesit
n general o investiie mai mare, vehiculele care
TEHNOLOGIA INOVATIVA Revista Construcia de maini nr. 4 / 2007 16
lucreaz n mod constant la capacitatea maxim tind alternative de producie se potrivesc cu cerinele,
s se defecteze mai des. n practic, s-a observat c analiza LCC poate s contribuie la gsirea alternativei
atunci cnd costul total pe durata ciclului de via este optime din punct de vedere economic.
luat n calcul, versiunea mai puternic este de multe Pentru a putea face o prognoz despre costurile
ori mai economic. de mentenan, trebuie stabilit o strategie de analiz
n general, folosirea LCC, din punctul de vedere a mentenanei printr-o colaborare ntre productor i
al utilizatorului, servete ca ajutor n luarea unei utilizator. Strategia de mentenan se stabilete n
decizii cu privire la echipamentele alternative de funcie de principiile de baz ce vor fi aplicate
producie. Pentru acest scop, echipamentul de procesului de mentenan, aa cum se arat n figura 4
producie aflat pe pia, care corespunde cerinelor, [5]. O gam variat de factori de influen trebuie
trebuie identificat. Este obligatoriu ndeplinirea luai n considerare pentru aceast decizie. O
cerinelor din caietul de sarcini privitoare la importan deosebit o au:
performan i calitate, pentru a fi eligibil ntr-o - disponibilitatea tehnic convenit ntre pri;
analiz ulterioar. Aceast prim selecie adesea se - operaiile de service se vor face de
face pe baza datelor legate de performan. Dac personalul propriu, sau aceste sarcini se
datele despre performanele echipamentelor externalizeaz.
Strategia de mentenan
REZUMAT
Prezenta lucrare are la baza dezvoltarea unui concept integrator de nanoprelucrare
AFM, in special nanofinisare prin medii ce utilizeaza nanomateriale, realizarea unei
tehnologii si a unui echipament de nanofinisare a suprafetelor complexe folosind
medii de lucru reopectice.
ABSTRACT
This paper presents a new integrator concept about nanoprocessing AFM, specially
nanofinishing, using nanomaterials medium and using technologies and equipment
for nanofinishing complex surfaces with rheopectics mediums.
. 2. PROCEDEUL DE NANOFINISARE
1. INTRODUCERE A SUPRAFETELOR COMPLEXE
Prezenta lucrare are la baza dezvoltarea unui PRN CURGERE ABRAZIVA
concept integrator de nanoprelucrare, in special CU MEDIU DE LUCRU REOPECTICE
nanofinisare prin medii ce utilizeaza nanomateriale,
realizarea unei tehnologii si a unui echipament de Exist, pe plan mondial, un efort constant de reducere
nanofinisare a suprafetelor complexe folosind a costurilor produciei n paralel cu ridicarea nivelului
medii de lucru reopectice, care sa asigure o calitativ al produselor. Procedeele de nanoprelucrare sunt
productivitate superioara celei obtinute prin nc n faz de cunoatere din lipsa unor concepte clare
aplicarea tehnologiei actuale si sa fie o tehnologie corelate cu o baz tehnico-tiinific corespunztoare.
perfect ecologica, comparativ cu tehnologiile Procedeul de Prelucrare prin Curgere Abraziv
similare de pe plan mondial. Proiectul este relevant (Abrasive Flow Machining - A.F.M), utilizeaz un mediu
pentru dezvoltarea premiselor unei tehnologii de lucru reopectic care, conform denumirii, are drept
specifice fabricatiei pieselor cu suprafete complexe proprietate fundamental creterea vscozitii la aciunea
care necesita nanofinisarea in industrii precum cea unor fore de compresiune.
alimentara, electronica, realizarea de stante si Prin procedeul AFM pot fi finisate suprafee i
matrite, farmacie, medicina etc. muchii prin extrudarea unui mediu abraziv cu
vscozitate variabil, dependent de presiunea la care
este supus, direcionat corespunztor pe zonele n care
se dorete realizarea finisrii. Procesul de finisare prin
abraziune se produce numai n poriunile n care mediul
Pozitia 1 reprezint mediul reopectic, 2 sunt n cea de-a doua imagine se prezinta si modelul
pistoanele din cilindrii pneumatici care vehiculeaz simplificat al dispozitivului de nanofonisare.
fluidul reopectic, iar 3 reprezint modelul aerului Analiza procesului de nanofonisare s-a fcut
din cei doi cilindri. utiliznd sistemul de analiz ANSYS CFD, iar
modelul discretizat al mediului reopectic este
reprezentat in figura 5.
Figura 10. Variaia presiunii in masa de fluid Figura 11. Detaliu variaie presiune n zona piesei
reopectic de finisat
Figura 12. Apsarea exercitat asupra pereilor alezajului de ctre fluidul reopectic
In figurile 13a si 13b sunt detaliate zonele de lucreze eficient n acele zone. Se recomand
viteza interesante. Se constata c n zonele de col creterea contrapresiunii, ceea ce simularea a
suprafeele nu sunt bine acoperite de fluid, iar confirmat).
particulele abrazive pentru finisare nu ajung s
Variatia vitezelor liniilor de curent ale fluidului In figurile 13c si 13d se prezinta detalii
de lucru are caracter de neregularitate si neliniaritate in mai pronuntate privind zona cea mai ingusta a
zonele in care diametrul curgerii se micsoreaza. ajutajului de curgere, chiar din zona de intrare-
Teoretic s-ar putea presupune ca exista iesire in ajutajul piesei de prelucrat, o bucsa in
aglomerari de particule, neomogenitati ale mediului, acest caz. Se poate observa o curgere nelaminara in
comportament neliniar al curgerii, constrangeri zona de prelucrare a piesei iar suprafata reala
constructive prin ingustare rapida a ajutajului, prelucrata are mici neregularitati observabile la
parametrii de lucru necorelati cu parametrii de proces, microscop (vezi figura 13c). In figura 13d sunt
aparitia de fenomene suplimentare neluate in calcul observabile liniile de viteza specifice curgerii, cu o
precum variatia necontrolata a vascozitatii si aglomerare centrala si rarefiere sau chiar lipsa
comportamentul real al mediului reopectic. locala pe diametrul exterior.
TEHNOLOGIA INOVATIVA Revista Construcia de maini nr. 4 / 2007 25
Figura 13c. Detaliu c Figura 13d. Detaliu d
In figura 13e sunt mai bine detaliate curbele distributie a particulelor abrazive in zona centrala
de viteza, observandu-se zone de aglomerare a ceea ce indica o neomogenitate a mediului de lucru.
acestora. Interesant este faptul ca in zonele unde In aceeasi unitate de timp, unele particule parcurg o
curbele de viteza sunt mai multe exista si o distanta mai mare decat altele, ceea ce induce ideea
incalzire locala a mediului de lucru. ca prelucrarea este data de actiunea combinata a
In figura 13f sunt prezentate liniile de curgere foarte multe microaschieri ale particulelor abrazive
ale particulelor abrazive, adica traiectoriile de lucru ca urmare a cresterii vascozitatii locale a mediului.
ale acestora. Si aici se observa ca exista o mai mare
Trecerea fluidului cu vitez prin ajustajele aspecte care modifica procesul de prelucrare. n
piesei i ale dispozitivului conduce la nclzirea, figurile 14, 14a, 14b, 14c si 14d este reprezentat
att a fluidului, ct i a pieselor metalice. Aceasta variaia temperaturii n domeniul analizat, inclusiv
influenta este importanta deoarece poate induce detalii reprezentative si explicative.
In figura 14a se observa ca are loc o crestere a Cresterea de temperatura de aproape 20oC
temperaturii dupa intrarea in ajutajul piesei de conduce la variaia importanta a vscozitii
prelucrat si, mai ales, in zona de iesire din acest fluidului, dar i la o modificare a turbulenelor ce
ajutaj. Aceasta conduce la o prelucrare buna la apar, aa cum rezult din figurile 14 b, 14c si 14d.
intrarea in zona de prelucrare si o prelucrare mai
slaba la iesire, lucru confirmat si practic.
QUICK INFO
Using artificial intelligence, they are creating software which will learn and
copy human hand movements.
Dr Honghai Liu, senior lecturer at the University of Portsmouths Institute of Industrial Research, and
Professor Xiangyang Zhu from the Robotics Institute at Shanghai Jiao Tong University in China, were
awarded a Royal Society grant to further their research.
The technology has the potential to revolutionise the manufacturing industry and medicine and scientists
hope that in the future it could be used to produce the perfect artificial limb.
A robotic hand which can perform tasks with the dexterity of a human hand is one of the holy grails of
science, said Dr Honghai Liu, who lectures artificial intelligence at the Universitys Institute of Industrial
Research. The Institute specialises in artificial intelligence including intelligent robotics, image processing
and intelligent data analysis.
He said: We are talking about having super high level control of a robotic device. Nothing which exists
today even comes close.
Dr Liu used a cyberglove covered in tiny sensors to capture data about how the human hand moves. It was
filmed in a motion capture suite by eight high-resolution CCD cameras with infrared illumination and
measurement accuracy up to a few millimetres.
Professor Xiangyang Zhu from The Robotics Institute at the Jiao Tong University in Shanghai, which is
recognised as one of the world-class research institutions on robotics, said that the research partnership
would strengthen the interface between artificial intelligence techniques and robotics and pave the way for
a new chapter in robotics technology.
Humans move efficiently and effectively in a continuous flowing motion, something we have perfected
over generations of evolution and which we all learn to do as babies. Developments in science mean we
will teach robots to move in the same way.
ABSTRACT
The researches regarding to the utilization of some assembling types of the bodies
from metallic carbides to the active part (tine) of the tamping tools have as the
main purpose the establishing of some adequate assembling type which are lead
to a very good mechanical properties and in the end to increasing the lastingness
of the active part of the tamping tools.
bodies from
metallic carbides
paste alloy
diffusion area
material of active
part (tine) of the
tamping tool
Fig. 18. Tine/blade covered with bodies from Fig. 20. Tine/blade covered with bodies from metallic
metallic carbides version 4 carbides version 6
ABSTRACT
By the quality of the paste assembling between the bodies from metallic carbides
and the active part (the tine) of the tamping tool, and also the geometry of these
depend very much the behavior in exploitation in a good / optimal conditions of
the tamping tools and, in consequence the lastingness of these. That why it must
to accord a special attention to the paste operation of the bodies from metallic
carbides in a very good conditions.
1. INTRODUCTION
The paste assembling is a technological
process with his specifically characteristics by
which it must care at the dimension and especially
at the constructive design.
The constructive design of the assembling
through pasting, depend by the purpose and it is
necessary to having in view the following:
- for to increase the mechanical resistance
of the assembling through pasting, it is
necessary to increase the size of the shape
for pasting or to utilize a some Fig. 1. Tamping tools brazed with metallic carbides
combination of the geometries shapes.
Also it is important the form of the bodies 2. CONSTRUCTIVE DESIGN
which will be paste.
- realizing a small space / distance between Having in view the specifically characteristics
that two shapes which will be paste. This of the hard paste assembling, for a good constructive
space / distance is 0,025 0,25 mm. design it is necessary to go the following steps:
- realizing the running of the paste alloy in 1) - the finding and identification of the real
the small space between the two shapes conditions for the functions of assembling between
for pasting. the bodies of metallic carbides (CMS) and the active
- realizing of some shapes forms for going part (tine) of the tamping tools.
out of gases In this case it must having in view that the
The tamping tools brazed at the active part tamping tools work in the hard conditions and its are
of these (tine / blade) with different bodies from subdue to the high stress like shock, vibrations,
metallic carbides and which are mounted on the bending, flexion s.a. Also its no very important the
tamping mechanism / tamping machine are showed aspect / appearance of the assembling and about the
in Figure 1. techno economical conditions it is necessary to
having in view the obtaining a high resistance of the
bodies from
metallic carbides Frv = p Ap sin + p As cos + p Ap cos
(2)
+ p As sin + 2 ( p Al cos K + p Al sin K )
paste alloy p1 S + m g
diffusion area + L At
m
material of active
the friction coefficient between the ballast and the
part (tine) of the
tamping tool ( = 0,5 0,7 steel-ballast)
tamping tool
p the pressure into the ballast (p 2 N/mm2)
Ap the main surface area
Fig. 6. The diffusion phenomenon
As the secondary surface area
, , the functional angles of active part of the
The critical element into the assembling
tamping tool
between the bodies of metallic carbides and the
Al the lateral surfaces areas
active part of the tamping tool are the layer of the
K the functional inclination angle on the lateral
paste alloy and that two zones of the diffusion, on
surfaces
the one side between the paste alloy and the bodies
the ballast density min = min. 2400 [kg/m3]
from CMS and the other side between paste alloy
L the penetration drive of the tamping tool into the
and the base material of the active part (tine) of the
ballast L = 0,3 [m]
tamping tool [4].
At the transversely section area of the tine, on the
penetration direction into the ballast
At = 140 30 [mm2] = 4,2 10-3 [m2] the
transversely section area of tine of the tamping tool P
& T 09-32 type
fl = F / b l afl (3)
For the condition by the equal resistance
between pasting and the pieces:
3. CONCLUSIONS
Fig. 13. Tamping tool, brazing with metallic The researches in specialized literature
carbides version 1 regarding at the actual stage of the researches, design,
manufacture and exploitation of the tamping tools
have showed a low level of information and technical
details regarding these types of tools.
Worldwide using of some hard or extra hard
materials and technologies to increase the wear
resistance of the active part (tine) of the tamping tools
is less known and spread, one example in this case is
the usage of tungsten carbides.
For the first time in Romania, we have
obtained the first tamping tools having the active part
(tine) plated with plates of metallic carbide (Fig. 13,
14, 15) through brazing [4].
(www.ugs.com/en_us/products/open)
REZUMAT
Valorile caracteristicilor mecano-electrice ale aliajelor speciale ecologice
cuaternare de tipul CuNiSiMn i CuNi4AlSi se situeaz la limita inferioar a
bronzurilor cu beriliu clasice.Valorile caracteristicilor mecano-elastice ale aliajelor
de nlocuire pot fi crescute prin durificare mecanic ulterioar fr a influena
valoarea conductivitii electrice.Determinarea modulului de elasticitate E funcie
de temperatur al aliajelor speciale ecologice cuaternare s-a realizat folosind
metoda neconvenional a rezonanei oscilaiilor mecanice.Lucrarea analizeaz
modulul de elasticitate E i conductivitatea electric ale aliajelor ecologice
cuaternare.
ABSTRACT
The values of the mechanic-electric characteristics of the special ecological
quaternary alloys of type CuNiSiMn and CuNi4AlSi are placed at the inferior limit of
the classic bronzes with beryllium. The values of the mechanic-elastic characteristics
of the replacing alloys can be increased by mechanical hardening without
influencing the value of the electric conductivity. The determination of the elasticity
modulus E depending on temperature of the special ecological quaternary alloys has
been performed using the non-conventional method of mechanic oscillations
resonance. The present work studies the elasticity modulus E and the electric
conductivity of the ecological quaternary alloys.
2. ANALIZA MODULULUI DE
ELASTICITATE
Rx=RRe/Ra , n (4)
Caracteris Aliajul valabil la echilibrul punii, i
tica
d2
CuNi3SiMn CuCo2Be) CuNi4AlSi CuBe2CoNi) x = R x , n m,
4L
E,
109-112 - 118-120 120-123 1
GPa x = , n S/m (5, 6)
)
date pentru aliajele echivalente: Berylco 10 i
x
Berylco 25 (DIN 17666 W)
Valorile obinute prin metoda neconvenional unde : R, Re , Ra sunt rezistenele din braele punii, n
sunt urmtoarele: 107 GPa pentru CuNi3SiMn i 116 , iar d i L sunt dimensiunile fizice ale probei
GPa pentru CuNi4AlSi cu aproximativ 3% mai mici utilizate, n m.
dect valorile medii obinute prin metoda standard. Valorile determinate pentru rezistivitatea
electric (x) respectiv valorile calculate pentru
3. STUDIUL CONDUCTIVITII conductivitatea electric (x), ale celor dou aliaje
ELECTRICE speciale ecologice obinute n urma efecturii
tratamentelor termice de clire de punere n soluie i
n mod practic, msurarea rezistivitii, mbtrnire sunt prezentate n tabelul 2. Comparativ,
respectiv determinarea conductivitii electrice a n tabel sunt trecute i valorile mrimilor electrice
reperelor tip srme din aliajele speciale ecologice pentru bronzurile clasice cu beriliu. Valorile
cuaternare, s-a fcut n conformitate cu standardizarea prezentate n tabel arat c, i din punctul de vedere
n domeniu, pe probe cu diametrul de 1,0 mm i al caracteristicilor electrice, aliajele studiate pot fi
lungime 1 m cu ajutorul unei puni duble Thomson de echivalente cu bronzurile CuCo2Be respectiv
curent continuu, tip Rthir 8.05, cu domeniul de CuBe2CoNi.
msurare 10-4 102 , i clasa de precizie 0,05, Referitor la unitatea de msur a conductivitii
conform schemei de principiu din figura 3. electrice, trebuie menionat c n unele lucrri de
specialitate, pentru aliajele bogate n cupru, aceasta se
exprim n mod curent n procente din conductivitatea
electric a cuprului standard, care este 100 % IACS
(International Annealed Copper Standard). Pentru
conversie se folosete egalitatea: 100 % IACS =
58,001276 MS/m (0,017241 m).
Analiznd valorile mrimilor prezentate n
tabelul 2 pentru aliajele speciale CuNi3SiMn i
CuNi4AlSi studiate, i comparndu-le cu cele ale
bronzurilor CuCo2Be i CuBe2CoNi, se observ c,
pentru starea de mbtrnire, caracteristicile fizico-
mecanice sunt aproape egale. Se poate afirma c
aliajele speciale ecologice pot constitui nlocuitori ai
bronzurilor cu beriliu menionate, cel puin din punct
de vedere al caracteristicii de conductivitate electric.
REZUMAT
Echipamentele electrice i electronice (EEE) precum i deeurile acestor tipuri de
echipamente (DEEE) sunt reglementate pe plan european prin directivele 2002/96/EC i
2002/95/EC, al cror scop principal este reducerea cantitii de deeuri eliminate.
Lucrarea de fa i propune s prezinte o tehnologie modern, utilizat n industria
reciclrii deeurilor echipamentelor electrice i electronice, n conformitate cu
particularitile lor specifice. Scopul final al lucrrii este realizarea unui studiu de
robustee al procedeului de separare electrostatic, n vederea optimizrii parametrilor
tehnologici.
RESUME
Les quipements lectriques et lectroniques (EEE) et les dchets dquipements lectriques
et lectroniques (DEEE) sont rglements sur le plan europen par les directives
2002/96/EC et 2002/95/EC, avec le but principal de rduire la quantit de dchets
liminer. Ce travail propose de prsenter une technologie moderne utilise dans lindustrie
du recyclage des DEEE, en conformit avec leurs particularites spcifiques. Le but final de
larticle est de raliser une tude de robustesse du processus de sparation lectrostatique,
pour loptimisation des paramtres technologiques.
3. PRINCIPE DE LA METHODE DE
SEPARATION ELECTROSTATIQUE
Tab. 8. La comparaison des resultats Le modle mesur est dcrit par lquation suivante :
nombre cond.dif Le mme cond.
9 2,15 2,33 y=6.68-0.567U-0.915D-1.637Comp+0.03Db
10 2,06 2,23
11 1,88 2,15 Le modle corrig est dcrit par lquation :
Les mthodes numriques et danalyse utilises The grey-coloured nanocomposite material was
pour tudier les processus de sparation developed for rigorous, high-pressure wind-tunnel
lectrostatiques sont trs utiles et sont faciles testing, under-the-hood automotive applications and
dappliques dans beaucoup de domaines. other applications requiring high thermal resistance
Le processus de sparation est trs sensible au and insulating electrical components, as well as for
petit changement, pour a on doit tre attentif au building accurate and stable jigs and fixtures.
niveau de facteurs et au condition dambiant.
La sparation lectrostatique est un processus Accura Greystone material resists high temperatures
multifactoriel fonctionnant avec de nombreux and is intended for tooling and other demanding
paramtres qui sont rglables et inter-dpendants. applications.
(http://www.3dsystems.com)
REZUMAT
Rulmentii cu inele sectionate sunt recomandati deoarece faciliteaza asamblarea si
simplfica operatiile de montare-demontare. Cu ajutorul acestui tip de rulmeni
timpul de staionare al mainilor i instalaiilor se reduce, acest lucru implicand la
randul sau scaderea costului de producie. Desi varianta cu inele secionate este
mai scump din punct de vedere al costurilor directe, raportata la costurile totale-
ce includ activitile curente de ntreinere precum i pe cele determinate de
reparaii i schimbul de rulmeni,-devine net mai avantajoas dect varianta cu
rulmenti clasici.
ABSTRACT
With new constructions split spherical roller bearings help in many cases to save
considerable cost since they simplify the assembly and facilitate mounting.With this
type of bearings, the downtimes of machines and plants is reduced and thus the
production cost as well. Although the split bearing variant is more expensive than
unsplit bearing variant, refering to total costs witch contain current
activities with maintenance and roller replacement, is distinctly
advantageous then unsplit bearing variant.
Bearing
dis-
assembl
e
ABSTRACT
The nano-finishing technologies for complex surfaces is an integral concept which uses
concentrated energy sources and fluid mediums with reopectic properties, fluids which have in
there dispersion abrasive materials. The realization of this kind of fluids requires the obtaining
of abrasive grains with specific dimensions, in the nano- area, with properties and technical
characteristics required by the abrasive flow finishing process with reopectic work mediums.
A. Granule abrazive din material Este folosit la prelucrarea sub presiune a suprafeelor
minerale forjate, tratate termic, vopsite, conferind o finee relativ
bun.
Materialele abrazive cele mai utilizate n
prelucrrile mecanice sunt oxidul de aluminiu i carbura E. Granule abrazive din Cubit 321-3M
de siliciu. Granulele ceramice abrazive pot fi unul din
aceste minerale sau un amestec al celor dou, nelegate Materialul Cubitron 321-3M propus de Corporate
chimic ntre ele. Au putere tietoare foarte bun i sunt Technical Achievement Award este un compozit cu o
destul de scumpe. Pentru eficientizarea procesului sunt mare eficien n prelucrarea suprafeelor putnd nlocui
utilizate diferite combinaii granulometrice, precum: 8, alumina sau granulele de diamant. Este un material
10, 12, 14, 16 (foarte nalt), 20, 24, 30, 36, 46 (nalt), ranforsat cu o structur de plci microcristaline, cu o
54, 60, 80, 90, 120 (medie), 150, 180, 200 (fin), 240, distribuie uniform a componentelor structurale. Este
320 (foarte fin) i 400, 500, 600 (ultra fin). folosit la prelucrarea sub presiune a suprafeelor forjate,
tratate termic, vopsite, conferind o finee relativ bun.
B. Granule abrazive din materiale
plastice F. Granule abrazive din oxidul alb de
aluminiu
Granulele acrilice sunt cele mai durabile
materiale. Au finee mare i sunt folosite pentru un grad Oxidul alb de aluminiu (alumina) este folosit n
mare de finisare al suprafeelor prelucrate. Mrimile proporie de 99,5% pentru prelucrri de precizie a
standard sunt 12-16, 10-16, 16-20, 20-30, 30-40 mesh iar suprafeelor metalice. Funcie de puritatea sa are o larg
mrimile speciale sunt 12-20, 20-40, 40-60, 60-80 mesh. clas granulometric de livrare respectiv 16, 24, 36, 60,
Granulele de melamin sunt folosite pentru 100, 120, 180, 240 mesh. Are putere de tiere comparat
curirea suprafeelor dificile care necesit vitez mare cu cea a carburilor sinterizate. Este folosit ca material de
de impact suprafa granul abraziv. Au capacitate curire pentru suprafee lustruite, valve, pistoane, palete
mare de curire i pot fi folosite ca nlocuitori ai bilelor de turbine n industria auto i aerospaial.
de sticl sau altor materiale abrazive. Mrimile standard
sunt 8-12, 12-16, 16-20, 20-30; 20-40 mesh i 40-60 G. Granule abrazive din carbur de
mesh sunt mrimi speciale. siliciu
Granulele de urea sunt dintr-un material plastic
dintre cele mai utlizabile i se folosesc la curirea
pieselor turnate din nisip. Reprezint un mediu ecologic Carbura de siliciu sub form de granule este cel
i reciclabil folosit ca alternativ la curirea chimic. mai frecvent mediu abraziv folosit la abraziune. Ea poate
Ele asigur creterea nivelului de finisare i curirea fi reciclat i are un randament mai bun dect alumina
suprafeelor cu asperiti mari. Mrimile standard sunt 8- putnd fi folosit de mai multe ori. Ea are aceleai clase
12, 10-20, 12-16, 16-20, 20-30, 30-40 si 40-60 mesh. granulometrice ca i alumina. Prezint o duritate mai
mare i poate fi folosit i pentru prelucrarea suprafeelor
din sticl.
C. Granule abrazive pe baz de cuar
H. Granule abrazive utilizate pentru
Nisipul dur este utilizat pentru curirea formelor
coji de turnare. Cnd este folosit ca mediu abraziv este prelucrarea hidroabraziv
foarte eficient, fiind durabil i avnd fee
multiunghiulare. Este un excelent nlocuitor al nisipului Un numr mare i diferite tipuri de materiale
de turntorie. Curirea cu nisip dur este indicat a fi abrazive sunt utilizate n prelucrrile cu jet abraziv,
folosit acolo unde substratul acoperit cu vopsea, amestecul ap + abraziv + aer fiind, ntr-un fel,
murdrie, gresat, crust, carbon etc va rmne asemntor amestecului abraziv + polimer utilizat de
neschimbat. AFM, mai ales dac inem cont i de faptul c n ap se
introduce un polimer cu lan lung pentru diminuarea
D. Granule abrazive din Cubit 321-3M frecrii la perete (fenomen opus celui necesar n cadrul
AFM).
Materialul Cubitron 321-3M propus de Corporate
Technical Achievement Award este un compozit cu o
mare eficien n prelucrarea suprafeelor putnd nlocui
alumina sau granulele de diamant.
Este un material ranforsat cu o structur de plci
microcristaline, cu o distribuie uniform a
componentelor structurale.
Particulele cu forme ascuite erodeaz foarte bine n figura 1 sunt prezentate cteva forme ale particulelor
materialul i, dup impact, pot cauza tensiuni mari. utilizate n procesul de erodare.
Cea mai important proprietate fizic pentru adncitura lsat de materialul abraziv. Relaia dintre scala
prelucrarea cu abraziv este duritatea particulei abrazive. Mohs i duritatea Knoop este dat de tabelul 3. Carbura de
Ea se determin prin unul sau dou teste. Primul, testul siliciu, alturi de oxidul de aluminiu i mineralele silicate
duritii Mohs, este un test de zgriere n care un material sunt dintre cele mai dure.
va fi zgriat dac acesta este mai moale dect materialul
Dou relaii diferite definesc forma particulei.
abraziv i nu va fi zgriat dac este mai dur. Cellalt test,
Prima definete msura prin calcularea raportului
testul duritii Knoop, este un test prin care se compar
alungirii relative, cea de-a doua planeitatea:
lp bp
Ra= i Rp= (1, 2)
bp tp
Dimensiunile sunt artate n figura 2 pentru trei forme
diferite de particule abrazive:
4 2 * rcolt
* l p * bp
dp
Sp= i Sr= (3, 4)
d cerc N colturi
4 Ap d min
F0= 2
, unde P=Px+Py+ 2 Pxy i Fform= (5, 6)
P d max
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ABSTRACT
The new superflexibility concept of a robotized system represents a high level in the
industrial robots applying. This fact allows a special impact to the robots users and
producers. The paper presents some aspects regarding a high flexibility robotized
system for applications in some technological processes for small - scale productions.
This system suppose a correlation between the new requirements, which are imposed
by the high flexibility, both on the robots structure and programming and on the
robotized system components.
COMPONENTA VARIANTE
Mna mecanic cu fixare direct pe braul robotului cu posibiliti de prindere multipl a unor semifabricate
sau piese diferite
Mini mecanice interschimbabile automat cu portbacuri fixe
cu bacuri reglabile
cu posibiliti de prindere multipl
Mna mecanic cu portbacuri interschimbabile automat cu portbacuri fixe
cu bacuri reglabile
cu posibiliti de prindere multipl
Magazii mini mecanice
portbacuri
dispozitive de lucru
Dispozitiv de cuplare automat cu braul robotului cuplare mecanic
cuplare mecanic i energetic
cuplare mecanic i informaional
cuplare mecanic, energetic i informaional
Magazie pentru mini mecanice cu Magazie pentru mini mecanice cu Magazie cu Magazie cu portbacuri
portbacuri interschimbabile bacuri reglabile sau fixe portbacuri interschimbabile II
interschimbabile I
Mna mecanic cu portbacuri Mna mecanic cu bacuri reglabile Suport dispozitiv de Magazie pentru
interschimbabile sau fixe lucru dispozitiv de lucru
REZUMAT
Aceast lucrare prezint rezultatele obinute cu ajutorul unei instalaii
experimentale bazate pe efectul de separare energetic a unui curent turbionar de
aer pentru generarea de frig sau cldur. Instalaia, de dimensiuni i greutate
reduse, a fost testat n condiii de laborator pentru a se vedea parametrii ce pot fi
realizai. Se prezint rezultatele experimentale obinute.
ABSTRACT
This paper presents the results got with an experimetal installation using a vortex
tube to freeze or heat a precinct. The installation, having small sites and weight, was
tested in laboratory conditions in order to see what parameters can be got. The
paper presents the results obtained.
70
TEHNOLOGIA INOVATIVA Revista Construcia de maini nr. 4 / 2007
3. ANALIZA POSIBILITILOR Analiza prezentat n continuare se face pe baza
DE FUNCIONARE A INSTALAIEI legilor generale ale naturii, a cele dou principii ale
termodinamicii, pentru a se vedea dac n principiu este
O analiz a dispozitivului pune n eviden faptul posibil funcionarea lui [7].
c acesta nu poate funciona n orice condiii, el putnd Se analizeaz, spre exemplificare, dou variante de
constitui, n afara limitelor de lucru un perpetuum funcionare, prezentate n tabelul 1.
mobile, deci un lucru irelizabil n practic.
Tabelul 1
Varianta Aer comprimat Aer rece Aer cald
a 2 kmol, 4 bar, 20oC 1 kmol, 1 bar, -10oC 1 kmol, 1 bar, 50oC
b 2 kmol, 4 bar, 20oC 1,8 kmol, 1 bar, -10oC 0,2 kmol, 1 bar, 290oC
tf [oC] 40
tC[oC]
tf [oC]
tC[oC]
30
20
10
0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1 [-]
5. CONCLUZII
n concluzie, se poate aprecia, pe baza rezultatelor
Pe baza diagramei de funcionare obinute se pot experimentale obinute, c instalaia bazat pe separarea
desprinde urmtoarele concluzii: energetic a unui curent turbionar de aer permite obinerea
Instalaia experimental realizeaz parametrii unor temperaturi ce pot realiza, n funcie de necesitate, fie
estimai iniial. rcirea, fie nclzirea unei incinte.
Reglarea temperaturilor pentru curentul de aer
rece, respectiv cald se poate face din ventilul de BIBLIOGRAFIE
reglaj al instalaiei, care modific fraciunile de aer
distribuite ntre cei doi cureni. 1. Ranque, G.J., Experiences sur la detente giratoire avec
productions simultanes dun echappament dair chaud et dair
Se observ c pentru curentul de aer rece exist o
froid, Journal de Physique 1933, vol 7, nr 4.
valoare maxim care se obine pentru o fracie 2. Ranque, G.J., Method and apparatus for obtaining from fluid
=0,25. Este evident c pentru cazurile =0 i =1 under pressure two curents of fluid at different temperatures,
tR se anuleaz. Patent USA nr 1.952.281, March 1934.
3. Hilsch, R., Die Expansion von Gasen in Zentrifugalfeld als
Pe msur ce fraciunea de gaz rece crete, Kalteprocess, Zeitschrift fur Naturforschung, vol 1, Ianuarie 1946.
temperatura acestuia se micoreaz. 4. Otten, E.H., Vortex tube, Engineering, august 1958.
Pentru curentul de aer cald acest maxim nu exist, 5. Radcenco, Vs., Generatoare turbionare de frig i cldur, Ed
temperatura crescnd aproximativ liniar cu Tehnic, Bucureti 1990.
6. Suslov, A.D., Ivanov, S.V., Vihrevie apparati, Masinostroienie 1985.
fraciunea .
7. Rducanu, P., Procese termogazodinamice n aparatele, mainile
i instalaiile termice i frigorifice, Ed Printech, Bucureti 2005.
72
TEHNOLOGIA INOVATIVA Revista Construcia de maini nr. 4 / 2007
CONCEPTIA MODULARA IN CONSTRUCTIA
DE MASINI-UNELTE
Gheorghe Marin1, Aurel Costea2, Nicoleta Rachieru2
1
SC ICTCM Institutul de Cercetare si Proiectare Tehnologica pentru Constructii Masini SA Bucuresti,
vavramescu@ictcm.ro
2
SC APLAST Campulung Muscel
REZUMAT
Lucrarea se refera la necesitatea unei abordari sistemice, bine argumentata
stiintific, tehnic si economic, a flexibilitatii de componente, echipamente si sisteme
de fabricatie, prin cresterea gradului de modulizare a componentelor si
dezvoltarea de caracteristici si functiuni noi ale acestora. Sunt oferite solutii de
structuri modulare noi cu caracteristici si performante superioare si cu grad
ridicat de adaptabilitate.
ABSTRACT
The paper refers to the necesity of a systemic approach, scientifically validated from the
technical and economical point of view, regarding to the flexible components of the
equipment and manufacturing systems. The purpose of the paper is to analyse the
modulating degree of the main parts from machine tools, in order to develop new
function and to explore their characterisitcs. New solutions of modulating structures
are offered, with high adaptability performances.
1. CONSIDERATII GENERALE
La prelucrarea pe masinile-unelte agregat, piesa
Tendinta de a executa, in conditii rationale din punct semifabricat, fixata o singura data, ramane nemiscata
de vedere tehnic si economic, utilaje si echipamente in timp ce mai multe scule pot prelucra simultan sau
cu flexibilitate ridicata care sa corespunda simultan-succesiv diferite suprafete ale piesei, de
necesitatilor tehnologice specifice beneficiarilor, a unde rezulta o reducere semnificativa a timpilor
condus la utilizarea principiului inrudirii constructive auxiliari. Principiul agregarii a fost aplicat la
ce presupune conceptia, prin derivare de la masina de constructia masinilor de gaurit, strunjit, frezat, alezat
baza, a diferitelor ei variante constructive, refolosind si frezat sau a centrelor de prelucrare.
de la o masina la alta subansambluri, mecanisme si
elemente adaptabile care transforma variantele in 2. APLICATII ALE CONCEPTIEI
masini cu caracteristici functionale distincte. MODULARE
Extinderea utilizarii acestui principiu ofera avantajul
refolosirii subansamblurilor interschimbabile pentru Aplicarea conceptiei modulare in constructia de masini-
constructia unor linii tehnologice dupa terminarea unelte poate fi ilustrata la solutiile alese pentru masinile de
unui program de fabricatie. frezat longitudinal unde prin folosirea unor subansambluri
Una din aplicatiile conceptiei modulare sunt masinile- identice, in cadrul aceleiasi tipodimensiuni de masina se
unelte agregat realizate intr-o structura care sa obtin variante constructive modulare cu functiuni diferite
inlocuiasca, in unele cazuri masinile-unelte universale (fig.1): un montant si cap de frezat orizontal a; un
si pe cele speciale, coreland doua caracteristici montant, consola si cap de frezat vertical b; un montant,
contradictorii in proiectarea de masini-unelte: consola, cap de frezat orizontal si vertical c; doi montanti
prelucrarea unei diversitati de piese, specifice dintre care unul auxiliar, traversa si cap de frezat
masinilor universale si realizarea unor productivitati orizontal d; doi montanti si doua capete de frezat
si precizii de fabricatie ridicate obtinuta pe masini orizontale e; doi montanti, traversa si doua capete de
speciale. frezat verticale f; doi montanti, traversa, doua capete de
frezat orizontale si doua capete de frezat verticale g.
r (1)
G r
=
n+r
100
t (2),
Gt = 100
R
unde:
r este numarul de repere (subansambluri)
refolosite in noua constructie de la produsele
anterioare;
n numarul de repere (subansambluri) noi
introduse in proiect;
t numarul de piese (subansambluri) tipizate;
R numarul total de piese (subansambluri) din
componenta produsului.
Figura 2
Figura 5
Figura 6 BIBLIOGRAFIE
O solutie similara este adoptata si pentru montat care 1. Brgaru, A., Armeanu, A., Pnu, V., Dulgheru, L.
se poate refolosi in cadrul aceleiasi tipodimensiuni, in Sistemul dispozitivelor din elemente modulare (DEM),
sistem modern de optimizare a pregtirii tehnologice a
vederea realizarii de masini apartinand diferitelor fabricaiei. Revista Construcia de Maini, nr.6/1981,
clase (fig.7). Bucureti.
2. Brgaru, A. .a. SEFA-DISROM. Sistem i metod.
Teoria i practica proiectrii dispozitivelor de maini-
unelte. Editura Tehnic, Bucureti, 1982.
3. Brgaru, A., Pico, C., Ivan, N.V. Optimizarea
proceselor i echipamentelor tehnologice. Editura
Didactic i Pedagogic, Bucureti, 1996, ISBN 973-
30-4447-4.
4. Costea, A., Rachieru, N., Apostol, B. Contribuii
privind construcia modular i performanele
tehnologice ale dispozitivelor de prelucrare. n Buletin
tiinific. Seciunea 18-Tehnologie, pag.83, Editura
Academiei Tehnice Militare, Bucureti, 1999, B 25899,
CD-817.
5. Costea, A., Rachieru, N. Flexibilitatea i
performanele echipamentelor de prelucrare.
Figura 7 Optimizarea proiectrii dispozitivelor. Editura Bren,
Bucureti, 2005, ISBN 973-648-391-8.
6. Crian, I. Tehnologia ca sistem. Editura tiinific i
Enciclopedic, Bucureti, 1980.
7. Ivan, N.-V. Bazele optimizrii proceselor
tehnologice. Editura Universitii din Braov, Braov,
1983.
8. Malia, M., Gheorghe, A., - Inginerie industrial.
Prezent i perspectiv. Editura Academiei Romne,
Bucureti, 1990.
9. Vasii Rocule, S. , Gojinechi, N., Andronic, C.,
elariu, M., Gherghel, I. Proiectarea dispozitivelor
Editura Didactic i Pedagogic, Bucureti, 1982.
Technical University of Moldova, Dept. Theory of Machines and Machine Parts, Republic of Moldova
ABSTRACT
The planetary precessional transmissions represent a new principled type of the
mechanical transmission. The specific of the relative sphere-spatial movement of the
precessional gearing elements makes the sliding friction to persist. The study of the
contact between two working surfaces of one gearing is very important, because the
duration of the gearing running, its reliability and efficiency depend on the materials
behavior, from which are produced the prehension elements. The study of the contact
in the kinematical precessional gearing has a major importance, because in the
kinematical precessional gearing there is present the slipping friction, which leads to
big power losses and to a big heat elimination in the contact zone.
INTRODUCTION
The teeth of the planet gear are shaped with a
The planetary precessional transmissions represent a circular arc profile (fig.1). The geometry of the circular
new principled type of the mechanical transmission. teeth profile in normal section is marked by:
The specific of the relative sphere-spatial movement of rd teeth radius of sphericity;
the precessional gearing elements makes the sliding angle of inclination of flank (technological
friction to persist. The study of the contact between two parameter to ease the removal of the satellite from the cast);
working surfaces of one gearing is very important, rr radius of notch (to reduce the possibility of
because the duration of the gearing running, its appearance of tension concentrator at the flank);
reliability and efficiency depend on the materials h parameter which is determined by the shape of
behavior, from which the prehension elements are the central wheel tooth.
produced. The study of the contact in the kinematical In planetary precessional transmissions which
precessional gearing has a major importance, because in represent a rather complicated mechanism the total
the kinematical precessional gearing there is slipping power losses are determined as the sum of power losses
friction, which leads to big power losses and to big heat in the friction elements.
elimination in the contact zone.
3
V E 10
mm/s
250
R RC RD RE RF
RB 150
d1
d3
d2
d4
d1
d5
140.79
100
0 50 100 150 200 250 300 350 400
Tfr.A Tfr.C Tfr.D Tfr.B 1 400
Tfr.E Tfr.F grade
Fig. 2. Structural model of the kinematic precessional For the examined variants experimental investigations
reducer will be carried out regarding the friction coefficient of
the materials couples.
Structural analysis of the kinematic precessional
transmission conducted to pointing out basic friction
torque, which allows the determination of transmission
efficiency. This fact allowed us to estimate
quantitatively the power losses sources in the
kinematical precessional transmission. The block
diagram of power losses in the kinematical precessional
transmission is shown in fig. 3.
REFERENCES
REZUMAT
Aceast lucrare prezint realizarile Centrului Naional de Cercetare a
Performanelor Sistemelor Tehnologice CNCPST-Optimum, ce ofer
ntreprinderilor mici i mijlocii interesate un serviciu inovativ de diagnosticare
a starii tehnice a masinilor si echipamentelor industriale pe baza unei analize
combinate vibratii si/sau zgomot.
ABSTRACT
This paper presents theachievements of National Research Centre for Technological
Systems Performances CNCPST-Optimum,which offers to SMEs an innovating
service for the diagnosis of the technical estate of machines and industrial
equipments, based on the vibrations and noise analysis.
1. INTRODUCERE
- masina trebuie oprita imediat pentru a
Universitatea POLITEHNICA din
evita o avarie iminent.
Bucureti, prin Centrul Naional de Cercetare a
Performanelor Sistemelor Tehnologice In evaluarea starii normale de
CNCPST-Optimum ofer ntreprinderilor mici i functionare a unei masini se remarca faptul ca nu
mijlocii interesate un serviciu inovativ de este disponibila o singura variabila direct
diagnosticare a starii tehnice a masinilor si masurabila. Ca si in domeniul medical, nu exista
echipamentelor industriale pe baza unei analize doar o singura variabila pentru a determina
combinate vibratii si/sau zgomot, dupa o conditia de sanatate a unei persoane, deci in
procedura care sa elimine factorii perturbatori ce termeni tehnici, doar semne individuale ale
ascund defectul. avariilor pot fi masurate, iar o decizie poate fi
luata in conditii generale. Cu cat vor fi mai
Se vor obtine spectre de vibratii care vor
evidente semnele avariilor care sunt masurate, cu
fi dublate de investigatii pe baza de zgomot la
atat va fi mai exacta evaluarea starii de
functionarea in-situ. Proiectul creeaza un serviciu
functionare a masinii. Evaluarea conditiei de
nou, special destinat utilizatorilor de echipamente
functionare a unei masini utilizand valorile
industriale din constructia de masini-unelte,
generale ale nivelului de vibratii si zgomot este
echipamente complexe, masini agricole si
metoda cea mai simpla si mai rapida de a realiza o
instalatii conexe.
diagnosticare.
Obiectivul acestei tehnici de
Necesitand costuri scazute, aceasta
diagnosticare este de a lua una din deciziile
metoda produce rezultate de incredere si
urmatoare:
genereaza informatii pentru o recunoastere
- masina poate continua sa opereze fara a
timpurie a avariilor si dezechilibrelor, o
lua nici o masura;
planificare optima a actiunii de mentinere si de
- trebuie realizate anumite actiuni de
prevenire a unor avarii sau intreruperi ale
mentenanta planificate in timp;
proceselor productive.
- trebuie efectuat un diagnostic analitic
pentru a elimina cauzele ce pot produce
avarii masinii;
MENTENANTA MASINILOR SI
ECHIPAMENTELOR INDUSTRIALE
INSPECTIE INTERVENTIE
Analiza in frecventa
Determinarea unor -FFT- Echilibrare
parametri generali Functia de transfer
(nivel vibraie,
temperatura, zgomot etc.) Analiza la pornirea sau Aliniere
oprirea masinii
-Tracking-
Stroboscop
Osciloscop
Mentenanta
predictiva
1 2
3
Date on-line, continua, cu Colectarea periodica
senzori instalati a datelor
n figura 2 se detaliaz cele trei tipuri de Serviciul care se propune are mai multe
mentenan predictiv. In general, cele mai multe niveluri, nivelul de baza fiind acela in care se
din pogramele de mentenanta predictiva verifica nivelul general de vibratie si zgomot pe
incorporeaza o mare varietate de parametri pentru baza unei diagrame de tip TRACKING la
a caracteriza cu acuratete starea tehnica a masinii pornirea echipamentului si aducerea acestuia pana
si pentru a avertiza din timp schimbarile la functionarea in regim normal de lucru.
semnificative.
R
Nivel de reparatie
Supraveghere
atenta
Nivelul 3
3
Nivelul 2
2 Date de intrare
Cteva exemple de rezultate obinute pn n acest moment sunt prezentate n figurile urmtoare:
ABSTRACT
The paper presents a new concept of Virtual Enterprises (V.E.) in a complex
approach as a regional network of economic entities as potential constitutes of a
V.E. That make possible creation of a data base of technological, collaborative and
behaviorist attributes allowing a selection process by clustering in the attribute
space potential selections of V.E. groups able to produce the goal product.
The attributes classification is a good support to reengineering works, inside the
network entities, to achieve organizational need imposed by the V.E. participation.
CUMULATIVE CODE
No. CUMULATIVE TEXT
CT A1 A2 B1 B2 C D1 D2 E1 E2 E3 F1 F2 F3
Metal, cutting, turning, horizontal spindle,
automatic, spindles, machinery with high
productivity, CNC with automatic
1 01 08 01 01 03 04 05 02 02 01 02 03 X 0
control, carbon steel material, usual, from
laminate bar, diameter 10mm,
manufacturing precision IT 07
Metal, cutting, turning, horizontal spindle,
automatic, spindles, machinery with high
productivity, CNC with automatic
2 01 08 01 01 03 04 05 02 02 01 02 03 X 0
control, carbon steel material, usual, from
laminate bar, diameter 10-100 mm,
manufacturing precision IT 07
These sub serve at selections refining on Informatics of all Percentage evaluation of activities
technological attributes departments number, functional departments
n 3 stages, one point for:
Economic parameters - designing informatics;
Technological
Parameter expression - production norm informatics;
informatics
Dynamic of Percentage increase or decrease on 3 - informatics of technical control
turnover years on percentage scale and production automation
Dynamic of Percentage increase or decrease of Commercial and Evaluation: YES / PARTIAL (over
human human resources reported of dynamic marketing 50%) /NO Declaration
resources turnover informatics
Company Percentage increase or decrease of near
near money money in last years 8. TECHNOLOGICAL
Duty degree
Fluctuation in last 3 years.
CHARACTERIZATION
of company
The defining of functional dates put the
The weights are in unitary scales (1-4 or 1-5) product in users zone who define not the
with optimal value 1. technological parameters, first informations regarding
requests like: human security, environment protection,
Behavioral Parameters the form, size, mass, medium (industrial processes,
The administrator must check the declarations. infrastructure, transport, personal use).
Parameters Scalar expression The importance of constructive date which
The degree of completion Evaluation in 4 percentage determine technologic the products class present that
of contractual business scales according by the assembly operations, control, final testing are
economic entity technological operations which must be in a
Contracts/orders weight/ Evaluation in 4 percentage specialized enterprise.
with delay on delivery scales
Weight of cancellation The constructive levels of product
Contracts or cancellation Evaluation in 4 percentage The product is represent in this schedule:
orders from the contacts scales
total
A B C D
Logistic parameters Product assembly subassembly compounds
These parameters look at acquisition evaluation and
compounds compounds
delivery of partners in network.
D3 D2
Acqusition Degree
Acquisition must be sure and Evaluation The diagram lattice points represent assembly
qualitative with suppliers list YES/NO operations specifically in AB lattice points and not in
Scheduled acquisition from market lattice points BCD and CD.
YES/NO Regarding the production/realization of V.E.
without suppliers list
Uncertain acquisition YES/NO objective is important to tell the security source for
production of assembly, subassembly, compounds.
These registrations can be controlled by network For assembly, subassembly, compounds the
Administrator. source can be:
A Forging 01 04 03 X 07 02 02 02 09 03 10 01 02 X
1)
B Cutting 01 08 01 X 07 02 02 02 04 03 07 02 03 02 03
2)
C Milling 01 08 02 01 07 02 02 02 08 03 08 02 03 02 03
3)
D Boring 01 08 09 X 07 02 02 02 04 03 04 02 03 02 03
4)
E Drilling 01 08 03 X 07 02 02 02 03 03 06 02 03 03 01 X
Heat treatment 5)
F 01 16 03 X 07 02 02 02 13 03 X
nitridation
6)
G Grinding 01 08 06 X 07 02 02 02 04 03 04 02 03 02 03
7)
H Control
9. CONCLUSIONS REFERENCES
1 Adrian CURAJ. The management of integrated
The regional approach makes possible creation of manufacturing systems in virtual enterprise Ed. Didactica si
a data base of technological and behavioral attributes. Pedagogica. 2000 Bucharest;
That makes possible selection by clustering of 2. CEEX Contract 13 I/07.10.2005. Development of an open
partners of V.E. on ask objectif. wide of economic manufacturing entities, as a clustering
dynamic space, to build up virtual enterprises defined by set
The attributes classification is a good support to of attributesREINVIR. Project Manager -SC ICTCM SA ;
reengineering works, inside the network entities, to 3. Virtual Enterprise in the concept of national network.
achieve organizational need imposed by the V.E. Constructia de Masini Revue.Year No.1/2006.
participation. 4 www.ictcm.ro/ceex2005/infosoc13-2005/;
5. www.ictcm.ro/projects in working
One informatics mechanism will assist the
national network of V.E. in selection stage and in life
cycle of creation entity.
ABSTRACT
This paper reffers to the aspects regarding the new integrator concept which answers to
the industrial security requirements and assures the sure approach of the work processes
in hard conditions in order to descrease the vulnerability and combat the industrial
accidentes risk.
The regarded work processes are the ones with haigh risk level, which require special
work enclosures and/or equipments: sandblasting / shot-peening, welding, thermic
cutting, covering and painting. These aspects are on the base of some technological
models developments for high risk processes, which will be able to integrate equipments,
processes, robots, work parts, with aid of specific sensorisation and of monitoring and
inspecting cameras integrated in a multifunctional modulated specialized enclosure.
2. FABRICAIA VIRTUAL
INTELIGENT
Fabricaia virtual este un concept cheie care nsumeaz
activiti de fabricaie i care presupune modele i simulri n
loc de obiecte i operaii n lumea real. Conceptul de
fabricaie virtual inteligent este deosebit de important
pentru implementarea n procesele tehnologice cu grad
ridicat de risc.
Aa cum se poate observa n figura 2.1 a) sistemele de
fabricaie tradiionale, fr un concept virtual, presupun
procesarea materialului i datelor prin intermediul operrii
unui utilizator i prin faciliti fizice. Fig. 2.1 Sisteme de fabricaie
4. CONCEPTUL INTEGRAT
DE CABIN MULTIFUNCIONAL
MODULAR
O organizare eficient a unui post virtual de lucru
Noul concept, conform concepiei anterioare, respect cerinele:
asigur: controlul i virtualizarea n timp real ale parametrilor
protecia omului prin ndeprtarea din zona de lucru i procesului tehnologic;
coordonarea adaptiv a procesului direct de ctre posibilitatea efecturii de reglaje ale parametrilor;
robot;
izolarea procesului de mediul industrial prin instalarea lui verificarea rezultatelor obinute prin efectuarea
ntr-o cabin specializat; procesului tehnologic;
creterea pregtirii profesionale a operatorilor; supravegherea noxelor i emisiilor rezultate din proces
limitarea riscului de accidente umane i reducerea (praf, noxe, gaze fierbini) i semnalizarea depirii
costurilor; limitelor receptibile;
reducerea substantial a spaiilor de lucru specifice prin supravegherea consumurilor energetice aferente
integrarea lor n aceeai celul. aplicrii tehnologiei.
Organizarea virtual a unui post de lucru are n vedere
urmtoarele elemente: Soluia original implic obinerea de performane
tehnice deosebite ntr-o singur concepie unitar,
tipul procesului tehnologic (mecanic, fizico-chimic,
termic); folosind robotizarea i automatizarea proceselor
numrul parametrilor de control ai procesului menionate, inclusiv funcionarea virtual a unei/unor
tehnologic; cabine multifuncionale. Realizarea unei cabine modulare
tipul funciei de transfer pentru senzori i postul de comand
robotizat implic elaborarea de algoritmi tehnologici
al sistemului virtual. specifici pentru procesele tehnologice cu grad ridicat de
risc enunate.
TEHNOLOGIA INOVATIVA Revista Construcia de maini nr. 4 / 2007 94
Ele se modeleaz virtual pentru reducerea vulnerabilitii 5. CONCLUZII
i combaterea consecinelor accidentelor industriale,
inclusiv realizarea de echipamente tehnologice, de Lucrarea vizeaz un concept integrator care s
monitorizare i senzorizare pentru echipamentele de raspund cerinelor de securitate industrial i s
protecie. asigure abordarea sigur a proceselor de lucru n
n principiu se desfoar urmtoarele secvene condiii grele pentru atenuarea vulnerabilitii i
tehnologice: combaterea riscului accidentelor industriale. Modele
produsul sau piesa supus procesului este dezvoltat tehnologice ale proceselor cu grad ridicat de risc,
ntr-un mediu CAD; integrez echipamente, procese, roboi i piese de lucru,
odat modelate procesele, se stabilesc traiectoriile de cu ajutorul condiionat al senzorilor specifici i camerelor
lucru ale roboilor; de monitorizare i inspectare integrate ntr-o cabin
o camer specializat de luat vederi descrie piesa sau specializat, modulat, multifuncional.
produsul;
cele dou semnale suprapuse vor defini integral i exact BIBLIOGRAFIE
obiectul din cabin;
trebuie respectate condiii de siguran referitoare la 1. Cristina Mohora, Costel Cotet, Gabriela Patrascu, Simularea
interaciunea dintre utilaje; sistemelor de productie, Editura Academiei Romane, Bucuresti, 2001.
2. Camarinha-Matos L.M, Virtual Enterprises: Life cycle supporting
se personalizeaz camera multifuncional pentru tools and technologies funded in parts by the European Comission,
operaia prescris; through the Esprit PRODNET II and INCO SCM, 1999.
se introduce piesa i se poziioneaz fa de roboi, 3. SUHNER, Usinage economique et rationnel, Germany, 1990
4.Weinert K., Friedhoff J, Efficient discrete simulation of 3-axis-
camerele TV i/sau senzori; roboii efectueaz operaia milling for sculptured surfaces, Production Engineering, Vol. II/2, 1997.
tehnologic conform programului transmis i corelat cu
imaginea tridimensional a piesei; totul se desfoar n
orb;
la terminarea procesului robotul, cu o camer mobil
sau camere poziionate specific, face inspecii;
imaginile sunt analizate i se fac coreciile necesare;
acelai robot va putea modifica accesoriile din cabin i
o va putea pregti rapid pentru o alt operaie funcie de
cerina tehnologic.
Quick Info
New Software
ALGOR DesignCheck
With ALGOR DesignCheck finite element analysis
(FEA) software, you can verify your designs with a first-
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better, safer products at a lower cost.
CHECK FOR DESIGN CHANGES IN A SUPPLIER MODEL PERMIT MIXED MATH TYPES
(http://www.validatecad.com/examples.html)
ABSTRACT:
The paper presents researches concerning the functioning and the reliability of
certain types of machines and mechanisms as internal-combustion engines,
hydraulic machines and devices, compressors and others, which is mostly
determined by the functioning of the piston-cylinder assembly. Having diverse
specific constructive forms the piston-cylinder assembly is executing more than one
function (sealing the workspace of the cylinder, effective load transmission,
transport of material, movement guiding, etc.) which determines the large diversity
and complexity of the work conditions. Taking into account the type and the laws of
relative movement, the diversity of the contact forms and the work conditions, the
friction couple of this assembly must be examined and analyzed as distinct systems in
the context of systemic analysis and modeling.
-2,0
-3,0 methodology.
According to the methodology proposed by the authors
T (x) , C [1, 2, 3], the state of the tribosystem and the contact
200 processes is appreciated in complex with two groups of
160
120
parameters. The variables and parameters from the first
80 group (which are recorded in real time during the
40 experiment) determine the state of the tribosystem at
0 the local state on the cycle stroke. Some of the most
important local variables are (fig.1, fig.2) local force of
Fig.1. The reamer of the tribosystem cycle with cyclic friction Ff(x) and its variation on stroke, local average
slips of the piston ring - cylinder. temperature in the contact zone T(x) and the thickness
of the lubricant layer during the contact h(x). The
Symbols: sup and inf indicate the position on the second group comprises variables and parameters of
stroke (L) of the superior dead point and respectively the tribosystem state assessment on the global level,
inferior dead point of the ring; integrated in the limits of a motion cycle with double
1 - the piston ring triboelement; stroke 2L or within the limits of a period of time of
2 - the cylinder triboelement. the evolution trajectory. Two variables are significant
for this group: mechanical work (Afc) required at the
While examining a tribosystem with cyclic movement, overcoming of friction forces and average temperature
piston-cylinder type, it is necessary to clarify some (T) in the contact zone determined by the integration
particular aspects (fig. 1) and namely: the variable within the limits of a cycle.
L 0
speed motion v(x) of the contact on stroke (L), force of
friction Ff(x) with a variable character within the limits
of the cycle and local fluctuations of temperature T(x)
Afc= F f ( x) dx
0
+ F ( x) dx
L
f (1)
12
Quick Info
The past few decades have witnessed a substantial growth in sensors and sensor-based applications, which has led to a
greater demand for sensor interfacing integrated circuits (ICs). Additionally, the dominance of electronic controls over
mechanical controls further influences the growth of sensor interfacing ICs.
New analysis from Frost & Sullivan, 'Developments in Sensor Interfaces', finds that data acquisition systems form an
important end-user segment for sensor interfacing. The numerous applications for smart sensor systems require efficient
data acquisition strategies to handle the variety of sensory data produced.
Frost & Sullivan Research Analyst Prithvi Raj comments: "The cost of the underlying technology employed in sensor
interface design and development propels advancements in this area. Modern manufacturing processes and the advent
of advanced technologies such as improved amplifier designs have facilitated a significant reduction in the
manufacturing costs of typical sensor interfacing ICs."
End-user markets represent one of the primary drivers for the adoption of sensor interfacing. The applications that need
signal conditioning as well as interfacing fall into the categories of communication, consumer, automotive and
industrial. These end-user application markets will continue to drive developments in sensor interfacing. With new
application areas evolving at a rapid pace, interfacing techniques will be forced to keep up, thereby fostering an
environment of constant innovation and improvement.
However, given the sheer number of sensors currently available in the market, and the fact that various devices have
adopted numerous sensing principles, the task of designing appropriate interfacing ICs to satisfy them all appears
daunting.
Raj says: "Since a majority of these sensors output analogue signals, analogue interfacing is a must. However, it is not
possible to employ the same type of interfacing as there could be a significant difference between the type of output (for
example, resistive, capacitive or inductive)."
Designing a system requires the proper knowledge of the various output parameters of the sensor interfaces.
Despite the presence of many highly versatile sensor interface chips in the market, they remain limited to specific
sensor types.
(http://www.frost.com/prod/servlet/frost-home.pag)
ABSTRACT
In the present study, the tribological behaviour of Alumina and AISI 52100 steel
were investigated. Wear tests were carried out under atmospheric conditions and
using ball-on disc tribometer. Molybdenum boride coated AISI D2 Steel was used as
counterface surface. Molybdenum boride was realized on AISI D2 steel by thermo-
reactive deposition technique. The phases formed on the coated steel were MoB,
Mo2B, FeMo and FeB. Wear tests conditions were 2 and 5N loads and sliding speeds
of 0.1, 0.3 and 0.5 m/s. The results showed that the coefficient of friction decreases
with the increase in sliding speed while there is a drop in wear rate with the
increasing sliding speed. The results also showed that the coefficient of friction of
AISI 52100 steel and alumina were ranging between 0.296 0.622 and 0.474
0.908 respectively. Wear rates of AISI 52100 steel and alumina were ranging
between 2.27x10-8 3.39x10-9 and 2.344x10-9 3.94x10-11 mm3/m respectively.
2.2.WEAR TESTS
The friction and wear test parameters are shown
in Table X.
(b)
Quick Info
Dept. of Mech. & Mfg. Engg., Manipal Institute of Technology, Manipal, India.
ABSTRACT
For the theoretical calculations of the pressure distribution and, in turn, of the performance
characteristics of the partial arc bearing system, it is necessary to know accurately the fluid film
geometry. Since, in practice, the runner and the bearing shell are elastic and deform under
hydrodynamic pressure, the correct film geometry cannot be established without taking into
account elastic deformations. The journal material is more rigid than the bearing shell material, so
the deformation of the journal surface can be neglected. In the present analysis, the modified film
geometry is obtained by including the deformation in the bearing and its effect on the performance
characteristics of a partial arc bearing is studied.
This paper presents the overall Elasto-hydrodynamic Lubrication(EHL) analysis of a
Externally adjustable Single 60 partial arc bearing with different tilts and different radial
adjustments using the sequential application of Computational Fluid Dynamics(CFD) and
Computational Structural Dynamics(CSD). Here the coupled field analysis uses the
capabilities of commercially available Finite Element Software ANSYS/FLOTRAN and the
technique of Fluid Structure Interaction (FSI).
The pressure field has been obtained considering the laminar flow regime using CFD. Stress
distribution and deformation in the pad due to resulting pressure force is obtained using
FEM, satisfying the boundary conditions. The stress distribution indicates the critical points
in the pad. ANSYS/FLOTRAN is applied to simulate the pressure field and calculate the static
characteristics of a Single 60 partial arc bearing for various eccentricity ratios and length to
diameter (L/D) ratios. The results show reasonable agreement in general.
1. INTRODUCTION
Partial arc bearings are used in relatively low-speed The actual physical model is simplified in analytical
applications. They reduce power loss by not having the research which uses the Reynolds equation to simulate
upper pad but allow large vertical vibrations. In real the pressure field using FEM, in the hydrodynamic
bearings, it can be advantageous for the bush not to lubrication of bearings. In several research papers the
encircle the shaft completely. If the load is acting in an application of general CFD codes makes this analysis
approximately constant direction then only part of a effective when complex flow geometries are involved
bearing arc is often employed. The most common or when more detailed solutions are needed.
bearings of this type are 180 arc bearings, although
narrower arcs are also in use.
2. THEORY
Pressure in the oil film satisfies the Reynolds equation
which intern is a function of film thickness, and hence The fluid-solid interaction solver is an automated tool
the housing distortion, play a very important role. specifically designed for fluid-solid interaction
Therefore the structural distortion and the pressure problems. It uses ANSYS FLOTRAN elements for
distribution are very strongly coupled and a combined fluid elements and ANSYS structural or coupled-field
solution is needed. elements for solid elements. Fig. 1 shows the algorithm
Traditional method of overall Elasto-Hydrodynamic for the time and stagger loops of a fluid-solid
Lubrication analysis for a partial arc bearing usually interaction analysis.
involves the development of complicated numerical
calculation programs.
Fluid-Solid Interface
In most applications, the fluid and solid mesh are
dissimilar along the fluid-solid interface because the
fluid and solid mesh have different resolution Fig. 2: Fluid and Solid Boundary Conditions
requirements. The fluid-solid interaction solver
supports load transfer across a dissimilar mesh. It uses STEP2: Flag the Fluid-Solid Interface.
a linear search algorithm for the global search to locate The next step is to flag film-bearing interface where
the nodes belonging to a finite element mesh. It uses a load transfer takes place with a FSI number. Apply the
point to segment search algorithm for the local search field-surface interface flag twice: once for the fluid
to locate the nodal locations on an element face. The side of the interface and once for the solid side of the
interpolation method determines what quantities are interface. Load transfer occurs between film and
transferred at the interface. bearing interface with the same interface number.
Fig. 4: Stress distribution in the bearing for radial Fig. 7: Plot of non dimensional pressure in the
adjustment of 12.5% of clearance(downward direction) circumferential direction for radial adjustment of 25%
and 1 tilt (downward direction) for L/D=0.5 and of clearance (upward direction) and various tilt at
eccentricity ratio=0.6 L/D= 0.5 and eccentricity ratio=0.6.