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test version

Program : MDESIGN User : Customer : Juan Manuel


Module version : 16.0.12e Date : 11.10.2017 Project :

MDESIGN shaft, DIN 743

This program allows to prove the bearing ability for shafts and axles. The calculation base is provided by DIN 743, edition of December
2012.

The proof of the bearing ability for shafts an axles is produced by defining a calculated safety. This safety is divided in the safety
against fatigue fracture and the residual deformation (and flaw or forced break).

When calculating the avoidance of fatigue fracture, constant stress amplitudes being equivalent to damaging loads are taken as a
basis. These ones are resulting from the predetermined loads. When proving against the residual deformation or forced break,
designated as a safety against yielding, only the maximum occurring load is determinant. This one is resulting from the predetermined
loads, too.

The calculation of factors of safety is related only to the point of a clear notch effect. For it, 9 calculable notches are at your disposal
due to the graphical selection, principally.

The scope is limited to steels. Welded members should be calculated separately. But the utilized standard or the present program is
ineffective for this purpose!

The calculation base for the module Shaft Calculation is provided by DIN 743, edition of December 2012, part 1-4 “
Tragfähigkeitsberechnung von Wellen and Achsen” (“Calculation of bearing capacity of shafts and axles”).

Input data:

Shaft calculation in accordance with DIN 743 - extended version

Geometry scheme General shaft geometry

Calculation process Dynamic and static


strength proof

Geometry
Shaft geometry

Shaft geometry
Nr. Da l Di l Da r Di r L Rz r d: t:  b t: nzd: nb: nt:    dBK
mm mm mm mm mm µm mm mm mm zd: : zddBK bdBK dBK: :
: :
1 35 0 35 0 66 6,3 1,5 0 0 0 0 0 0 0 0 0 0 0 0
2 40 0 40 0 50 6,3 1 0 0 0 0 0 0 0 0 0 0 0 0
3 50 0 50 0 90 6,3 3 0 0 0 0 0 0 0 0 0 0 0 0
4 65 0 65 0 140 6,3 1 0 0 0 0 0 0 0 0 0 0 0 0
5 40 0 40 0 40 6,3 0 0 0 0 0 0 0 0 0 0 0 0 0

EJE EJEMPLO.MDP 10/12/2017 16:06:28 Page 1/30


test version
Program : MDESIGN User : Customer : Juan Manuel
Module version : 16.0.12e Date : 11.10.2017 Project :

MDESIGN shaft, DIN 743

Notch
Nr. Type x d: t: r 2r m L zd b: t: nzd: nb: nt:    dBK:
= mm mm mm mm mm mm mm : zddBK bdBK dBK:
: :
1 Feat 8 0 0 0 0 0 45 0 0 0 0 0 0 0 0 0 0
her
key
joint,
1
groo
ve
2 Rect 88,9 0 1,2 0,04 0 1,85 0 0 0 0 0 0 0 0 0 0 0
angu
lar
groo
ve
3 Feat 141 0 0 0 0 0 56 0 0 0 0 0 0 0 0 0 0
her
key
joint,
1
groo
ve
4 Rect 371 0 1,2 0,04 0 1,85 0 0 0 0 0 0 0 0 0 0 0
angu
lar
groo
ve

Predetermine the diameter determinant for the heat treatment ? no

Calculation of the deflection for point x=0 mm


Shaft speed n:0 1/min
Considering weight - horizontal or vertical no
Consider bearing stiffness? no

Bearing
Nr. Type = Position x = Radial bearing Torsional bearing Bending bearing
mm stiffness cr = stiffness c = stiffness c =
N/m N*m N*m
1 Locating bearing 100 1e+015 0 0
<-->
2 Floating bearing 360 1e+015 0 0

Loading Data
Type of loading: tension-pressure Dynamically pure cyclic

EJE EJEMPLO.MDP 10/12/2017 16:06:28 Page 2/30


test version
Program : MDESIGN User : Customer : Juan Manuel
Module version : 16.0.12e Date : 11.10.2017 Project :

MDESIGN shaft, DIN 743

Type of loading: bending Dynamically pure cyclic


Type of loading: torsion Dynamically pure cyclic

Factor for maximum loading (tension-pressure) 1


Factor for maximum loading (bending) 1
Factor for maximum loading (torsion) 1

Axial forces Fax


Nr. Position x = Amount = Radius = Angle  =
mm N mm °
1 165 -675 154,6 0

Radial forces Fr
Nr. Position x = Amount = Angle  =
mm N °
1 165 864 0
2 165 1853000 90

Specifications about the load/loadings


Loading case Constant mean stress
(loading case 1)
Calculation of finite-life fatique strength ? no

Minimum safety against fatigue fracture SDmin = 1,2


Minimum safety against residual deformation SFmin = 1,2

Material Data
Strength values according to MDESIGN database
(DIN 743)
Material designation S275JR
Material number 1.0044

Gage diameter dB = 16 mm
For the gage diameter
Tensile strength B (Rm) = 430 N/mm²
Yield stress S (Re) = 275 N/mm²

EJE EJEMPLO.MDP 10/12/2017 16:06:28 Page 3/30


test version
Program : MDESIGN User : Customer : Juan Manuel
Module version : 16.0.12e Date : 11.10.2017 Project :

MDESIGN shaft, DIN 743

Cyclic fatigue strength under bending stress bW = 215 N/mm²


Cyclic tension and pressure fatigue strength zdW = 170 N/mm²
Cyclic torsional fatigue strength tW = 125 N/mm²

Young's modulus E = 215000 N/mm²


Shear modulus G = 83000 N/mm²
Density  = 7850 kg/m³

Apply surface hardening to Total shaft


Material group Common constructive
steels
Heat treatment no any
Surface hardening no

Geometry of the notch point


m 60°
t

r r x L
D

D
d
D
d

x x
Feather key joint
Rectangular groove Chevron notch 1 groove or 2 groove
r

2r
t

D
D
d

x x
x
Circular groove Cross-hole Press-fit connection
D
r
t
t

d
D1
D

d
d

Spline shaft joint r


Serrated shaft joint
Shaft fillet Fillet with recess
Toothed shaft joint (evolvent)

EJE EJEMPLO.MDP 10/12/2017 16:06:28 Page 4/30


test version
Program : MDESIGN User : Customer : Juan Manuel
Module version : 16.0.12e Date : 11.10.2017 Project :

MDESIGN shaft, DIN 743

Shaft fillet

r
D1

D2

Geometry of the notch point


(extension)
Notch from right to left
L L Spline shafts
Serrated shafts
Toothed shafts (evolvent)
d

x - Notch begin
d

xe - Notch end (from the


origin of coordinates)
xe
L - Length of notch
xe x x d - Small part diameter in
the notch cross-section
Notch from left to right
L L

Y
d
d

x x
xe xe

EJE EJEMPLO.MDP 10/12/2017 16:06:28 Page 5/30


test version
Program : MDESIGN User : Customer : Juan Manuel
Module version : 16.0.12e Date : 11.10.2017 Project :

MDESIGN shaft, DIN 743

Shaft bearing

X1

X2

Axial force Fax

Y Y
+Fax +Fax

Radius 0°

X 270° 90° Z
X
Z

180°

EJE EJEMPLO.MDP 10/12/2017 16:06:28 Page 6/30


test version
Program : MDESIGN User : Customer : Juan Manuel
Module version : 16.0.12e Date : 11.10.2017 Project :

MDESIGN shaft, DIN 743

Radial force Fr

Y Y
Position

+Fr 0°
+Fr -Fr

X 270° 90° Z
X
Z

180°

Results:

Calculation process: Dynamic and static strength proof

Geometry
Total shaft length L = 386 mm
Total shaft mass m = 6,42 kg
Mass moment of inertia of the shaft J = 0,00261 kg*m²
Geometrical moment of inertia of the I = 150,803 cm4
shaft
Position of the centre of gravity xs = 223,605 mm
in the X-axis
Angle of torsion  = 0 °

Additional shaft data:


Shaft fillet number l Ip Wt m J I Wb
mm cm4 cm³ kg kg*m² cm4 cm³
1 66 14,732 8,418 0,498 0,0001 7,366 4,209
2 50 25,133 12,566 0,493 0,0001 12,566 6,283
3 90 61,359 24,544 1,387 0,0004 30,68 12,272
4 140 175,248 53,922 3,647 0,0019 87,624 26,961
5 40 25,133 12,566 0,395 0,0001 12,566 6,283

Loading Data

EJE EJEMPLO.MDP 10/12/2017 16:06:29 Page 7/30


test version
Program : MDESIGN User : Customer : Juan Manuel
Module version : 16.0.12e Date : 11.10.2017 Project :

MDESIGN shaft, DIN 743

Calculation results for point x = 0 mm

Trend of curve of the transverse force Qx = 0 N


deflection yx = 8,626324 mm
Angle of deflection  = 4,94252 °

Supporting forces:
No. Type Positio Radial Radial Result. Axial Tilting Tilting Result.
n force force radial force moment moment tilting
x in the in the force in the in the in the moment
mm Y-axis Z-axis R X-axis Y-axis Z-axis N*m
Ry Rz N Rax N*m N*m
N N N
1 Locating bearing 100 -246,635 -1389750 1,39 675 0 0 0
<--> e+006
2 Floating bearing 360 -617,365 -463250 463250,41 0 0 0 0
1

Resulting maximum bending moment:


Position x = 165 mm
Amount Mbmax = 90333,83 N*m
Resulting maximum torsional moment:
Position x = 0 mm
Amount Mtmax = 0 N*m
Resulting maximum tension-pressure-force:
Position x = 100 mm
Amount Fzdmax = -675 N
Resulting maximum tension-pressure-stress:
Position x = 100 mm
Amount zdmax = -0,537 N/mm²
Resulting maximum bending stress:
Position x = 165 mm
Amount bmax = 7361,063 N/mm²
Resulting maximum torsional stress:
Position x = 0 mm
Amount tmax = 0 N/mm²
Resulting maximum equivalent stress:
Position x = 165 mm
Amount vmax = 7360,719 N/mm²

Resulting maximum deflection:


Position x = 0 mm
Amount ymax = 8,626324 mm
Angle of the maximum deflection:
Position x = 23,16 mm
Amount  = 4,942767 °

Minimum safety against yielding:


Position x = 165 mm

EJE EJEMPLO.MDP 10/12/2017 16:06:29 Page 8/30


test version
Program : MDESIGN User : Customer : Juan Manuel
Module version : 16.0.12e Date : 11.10.2017 Project :

MDESIGN shaft, DIN 743

Amount SF = 0,043
SFmin (1,200) > SF (0,043) !
Minimum safety against fatigue fracture:
Position x = 165 mm
Amount SD = 0,012
SDmin (1,200) > SD (0,012) !
The calculated safety lies under the specified minimum safety margin. The bearing capacity of the shaft
is not
achieved in this way !

Parameter of cross-sections:
Tension-pressure force F zd and tension/pressure stress zd
No. Type Position Result. Amplitud Mean Maximu Amplitude Mean Maximum
x Fzdx e Fzdm m zda zdm zdmax
mm N Fzda N Fzdmax N/mm² N/mm² N/mm²
N N
1 Feather key joint, 1 8 0 0 0 0 0 0 0
groove
2 Shaft fillet 66 0 0 0 0 0 0 0
3 Rectangular groove 88,9 0 0 0 0 0 0 0
4 Shaft fillet 116 -675 -675 0 -675 -0,537 0 -0,537
5 Feather key joint, 1 141 -675 -675 0 -675 -0,344 0 -0,344
groove
6 Shaft fillet 206 0 0 0 0 0 0 0
7 Shaft fillet 346 0 0 0 0 0 0 0
8 Rectangular groove 371 0 0 0 0 0 0 0
9 Calculation results 0 0 0 0 0 0 0 0
for point x

Bending moment M b and bending stress b


No. Type Position Result. Amplitud Mean Maximum Amplitud Mean Maximum
x Mbx e Mbm Mbmax e bm bmax
mm N*m Mba N*m N*m ba N/mm² N/mm²
N*m N/mm²
1 Feather key joint, 1 8 0 0 0 0 0 0 0
groove
2 Shaft fillet 66 0 0 0 0 0 0 0

3 Rectangular groove 88,9 0 0 0 0 0 0 0

4 Shaft fillet 116 22236 22236 0 22236 3538,969 0 3538,969

5 Feather key joint, 1 141 56979,75 56979,75 0 56979,75 4643,128 0 4643,128


groove 1 1 1
6 Shaft fillet 206 71340,56 71340,56 0 71340,56 5813,352 0 5813,352
3 3 3
7 Shaft fillet 346 6485,506 6485,506 0 6485,506 1032,2 0 1032,2

8 Rectangular groove 371 0 0 0 0 0 0 0

9 Calculation results 0 0 0 0 0 0 0 0
for point x

EJE EJEMPLO.MDP 10/12/2017 16:06:29 Page 9/30


test version
Program : MDESIGN User : Customer : Juan Manuel
Module version : 16.0.12e Date : 11.10.2017 Project :

MDESIGN shaft, DIN 743

Torsional moment M t und Torsional stress t


No. Type Position Result. Amplitud Mean Maximu Amplitud Mean Maximu
x Mtx e Mtm m e tm m
mm N*m Mta N*m Mtmax ta N/mm² tmax
N*m N*m N/mm² N/mm²
1 Feather key joint, 1 8 0 0 0 0 0 0 0
groove
2 Shaft fillet 66 0 0 0 0 0 0 0
3 Rectangular groove 88,9 0 0 0 0 0 0 0
4 Shaft fillet 116 0 0 0 0 0 0 0
5 Feather key joint, 1 141 0 0 0 0 0 0 0
groove
6 Shaft fillet 206 0 0 0 0 0 0 0
7 Shaft fillet 346 0 0 0 0 0 0 0
8 Rectangular groove 371 0 0 0 0 0 0 0
9 Calculation results 0 0 0 0 0 0 0 0
for point x

Critical shaft speed


values:
Critical bending shaft speed values
No. Critical shaft speed values Eigenfrequencies
nb 
1/min rad/s
1 84781,56 8878,3
2 149279 15632,46
3 359777,77 37675,84
4 632791,67 66265,79
5 710673,34 74421,54

Critical torsional shaft speed values


No. Critical shaft speed values Eigenfrequencies
nb 
1/min rad/s
1 337748,07 35368,89
2 577889,4 60516,44
3 764864,09 80096,38
4 1109441,5 116180,44
5 1209255,76 126632,97

Material Data
Material parameter for dmax = 65 mm

Material designation S275JR


Material number 1.0044
Tensile strength B = 430 N/mm²
Yield stress S = 252,995 N/mm²

EJE EJEMPLO.MDP 10/12/2017 16:06:29 Page 10/30


test version
Program : MDESIGN User : Customer : Juan Manuel
Module version : 16.0.12e Date : 11.10.2017 Project :

MDESIGN shaft, DIN 743

Cyclic tension and pressure fatigue zdW = 170 N/mm²


strength
Cyclic fatigue strength under bending bW = 215 N/mm²
stress
Cyclic torsional fatigue strength tW = 125 N/mm²
Technological dimension factor K1B(dmax) = 1
(tensile strength)
Technological dimension factor K1S(dmax) = 0,92
(yield stress)

Proof of Strength
K1(d) - Technological dimension factor
K2(d) - Geometrical dimension factor
KF - Influence factor of surface roughness
,  - Form factors
No. Type Positio K1B K1S Tensio Bendin Tension Torsion Tensio Bendin Torsion
n (d) (d) n- g - KF n- g 
x pressur and pressur pressur b
mm e torsion e, e
K2(d) K2(d) bending zd
KF
1 Feather key joint, 1 8 1 0,99 1 0,9 1 1 - - -
groove
2 Shaft fillet 66 1 0,97 1 0,9 0,94 0,97 2,17 2 1,48
3 Rectangular groove 88,9 1 0,97 1 0,89 0,94 0,97 - - -
4 Shaft fillet 116 1 0,95 1 0,89 0,94 0,97 2,78 2,5 1,75
5 Feather key joint, 1 141 1 0,95 1 0,87 1 1 - - -
groove
6 Shaft fillet 206 1 0,92 1 0,87 0,94 0,97 2,14 1,94 1,48
7 Shaft fillet 346 1 0,92 1 0,89 0,94 0,97 3,03 2,65 1,87
8 Rectangular groove 371 1 0,97 1 0,89 0,94 0,97 - - -
9 Calculation results 0 1 0,99 1 0,9 0,94 0,97 - - -
for point x

G - Relative stress drop


n,  - Bearing factor
No. Type Position Tension- Bending Torsion Tension- Bending Torsion
x pressure G b G t pressure nb n
mm Gzd 1/mm 1/mm nzd
1/mm
1 Feather key joint, 1 groove 8 - - - - - -
2 Shaft fillet 66 1,75 1,75 0,77 1,26 1,26 1,17
3 Rectangular groove 88,9 - - - - - -
4 Shaft fillet 116 2,51 2,51 1,15 1,32 1,32 1,22
5 Feather key joint, 1 groove 141 - - - - - -
6 Shaft fillet 206 0,86 0,86 0,38 1,19 1,19 1,13
7 Shaft fillet 346 2,3 2,3 1,15 1,31 1,31 1,22
8 Rectangular groove 371 - - - - - -
9 Calculation results 0 - - - - - -
for point x

EJE EJEMPLO.MDP 10/12/2017 16:06:29 Page 11/30


test version
Program : MDESIGN User : Customer : Juan Manuel
Module version : 16.0.12e Date : 11.10.2017 Project :

MDESIGN shaft, DIN 743

zddBK, bdBK, dBK - Stress concentration factor at d BK


zd, b,  - Stress concentration factors
Kv - Influence factor of surface hardening
No. Type Positio Tensio Bendin Torsion Tensio Bendin Torsion Tensio Bendin Torsio
n n- g dBK n- g n- g n
x pressur bdBK pressur b  pressur Kvb K v
mm e e e
 zd Kvzd
zddBK
1 Feather key joint, 1 8 2,18 2,18 1,32 2,17 2,17 1,32 1 1 1
groove
2 Shaft fillet 66 - - - 1,73 1,59 1,27 1 1 1
3 Rectangular groove 88,9 3 2,74 2,71 3,02 2,76 2,5 1 1 1
4 Shaft fillet 116 - - - 2,11 1,9 1,44 1 1 1
5 Feather key joint, 1 141 2,18 2,18 1,32 2,19 2,19 1,32 1 1 1
groove
6 Shaft fillet 206 - - - 1,79 1,63 1,31 1 1 1
7 Shaft fillet 346 - - - 2,31 2,01 1,53 1 1 1
8 Rectangular groove 371 3 2,74 2,71 3,02 2,76 2,5 1 1 1
9 Calculation results 0 - - - 1 1 1 1 1 1
for point x

K, K - Total influence factor


zdWK, bWK, tWK - Cyclic fatigue strength of the notched part
K2F - Static bearing effect
No. Type Positio Tensio Bendin Torsion Tensio Bendin Torsion Tensio Bendin Torsio
n n- g K n- g s n- g n
x pressur K pressur bWK tWK pressur K2Fb K2Ft
mm e e N/mm² N/mm² e
K zdWK K2Fzd
N/mm²
1 Feather key joint, 1 8 2,17 2,42 1,47 78,34 88,89 85,11 1 1,2 1,2
groove
2 Shaft fillet 66 1,79 1,83 1,45 95,1 117,27 86,46 1 1,2 1,2
3 Rectangular groove 88,9 3,08 3,15 2,84 55,18 68,26 44,07 1 1,2 1,2
4 Shaft fillet 116 2,17 2,2 1,66 78,42 97,91 75,34 1 1,2 1,2
5 Feather key joint, 1 141 2,19 2,51 1,51 77,69 85,81 82,61 1 1,2 1,2
groove
6 Shaft fillet 206 1,86 1,93 1,54 91,63 111,56 81,31 1 1,2 1,2
7 Shaft fillet 346 2,37 2,33 1,76 71,72 92,26 71,11 1 1,2 1,2
8 Rectangular groove 371 3,08 3,15 2,84 55,18 68,26 44,07 1 1,2 1,2
9 Calculation results 0 1,06 1,18 1,15 160,06 182,71 108,75 1 1,2 1,2
for point x

EJE EJEMPLO.MDP 10/12/2017 16:06:29 Page 12/30


test version
Program : MDESIGN User : Customer : Juan Manuel
Module version : 16.0.12e Date : 11.10.2017 Project :

MDESIGN shaft, DIN 743

F - Yield point rise


zdFK, bFK, tFK - Yield point of the part
No. Type Position Tension- Bending Torsion Tension- Bending Torsion
x pressure Fb Ft pressure bFK tFK
mm Fzd zdFK N/mm² N/mm²
N/mm²
1 Feather key joint, 1 groove 8 1 1 1 272,22 326,66 188,6
2 Shaft fillet 66 1,1 1,1 1 294,88 353,85 185,72
3 Rectangular groove 88,9 1,15 1,1 1 308,28 353,85 185,72
4 Shaft fillet 116 1,1 1,1 1 287,26 344,71 180,92
5 Feather key joint, 1 groove 141 1 1 1 261,14 313,37 180,92
6 Shaft fillet 206 1,1 1,05 1 278,29 318,77 175,28
7 Shaft fillet 346 1,15 1,1 1 290,94 333,95 175,28
8 Rectangular groove 371 1,15 1,1 1 308,28 353,85 185,72
9 Calculation results 0 1 1 1 272,22 326,66 188,6
for point x

Static safety
No. Type Position SF In in
x Point1 Point2
mm SF1 SF2
1 Feather key joint, 1 groove 8 - 10000 10000
2 Shaft fillet 66 10000 - -
3 Rectangular groove 88,9 10000 - -
4 Shaft fillet 116 0,1 - -
5 Feather key joint, 1 groove 141 - 0,07 0,05
6 Shaft fillet 206 0,05 - -
7 Shaft fillet 346 0,32 - -
8 Rectangular groove 371 10000 - -
9 Calculation results 0 10000 - -
for point x

 - Influence factor of the mean stress sensitivitz


mv, mv - Comparative mean stress
No. Type Positio Tension Bendin Torsio mv mv mv1 mv1 mv2 mv2
n - g n N/mm² N/mm² N/mm² N/mm² N/mm² N/mm²
x pressur bK K
mm e
zdK
1 Feather key joint, 1 8 - - - - - 0 0 0 0
groove
2 Shaft fillet 66 - - - 0 0 - - - -
3 Rectangular groove 88,9 - - - 0 0 - - - -
4 Shaft fillet 116 0,1 0,13 - 0 0 - - - -
5 Feather key joint, 1 141 - 0,11 - - - 0 0 0 0
groove
6 Shaft fillet 206 - 0,15 - 0 0 - - - -
7 Shaft fillet 346 - 0,12 - 0 0 - - - -
8 Rectangular groove 371 - - - 0 0 - - - -
9 Calculation results 0 - - - 0 0 - - - -
for point x

EJE EJEMPLO.MDP 10/12/2017 16:06:29 Page 13/30


test version
Program : MDESIGN User : Customer : Juan Manuel
Module version : 16.0.12e Date : 11.10.2017 Project :

MDESIGN shaft, DIN 743

Alternating fatigue strength of the part (rated fatigue limit)


No. Type Positio Tensio Bendin Torsio Tensio Bendin Torsio Tensio Bendin Torsio
n n- g n n- g n n- g n
x pressur bADK tADK pressur in in pressur in in
mm e N/mm² N/mm² e Point1 Point1 e Point2 Point2
zdADK in   in  
N/mm² Point1 bADK1 tADK1 Point2 bADK2 tADK2
 N/mm² N/mm²  N/mm² N/mm²
zdADK1 zdADK2
N/mm² N/mm²
1 Feather key joint, 1 8 - - - - - - - - -
groove
2 Shaft fillet 66 - - - - - - - - -
3 Rectangular groove 88,9 - - - - - - - - -
4 Shaft fillet 116 78,42 97,91 - - - - - - -
5 Feather key joint, 1 141 - - - 77,69 85,81 - - 85,81 -
groove
6 Shaft fillet 206 - 111,56 - - - - - - -
7 Shaft fillet 346 - 92,26 - - - - - - -
8 Rectangular groove 371 - - - - - - - - -
9 Calculation results 0 - - - - - - - - -
for point x

Dynamic safety
No. Type Position SD in in
x Point1 Point2
mm SD1 SD2
1 Feather key joint, 1 groove 8 - 10000 10000
2 Shaft fillet 66 10000 - -
3 Rectangular groove 88,9 10000 - -
4 Shaft fillet 116 0,03 - -
5 Feather key joint, 1 groove 141 - 0,02 0,01
6 Shaft fillet 206 0,02 - -
7 Shaft fillet 346 0,09 - -
8 Rectangular groove 371 10000 - -
9 Calculation results 0 10000 - -
for point x

EJE EJEMPLO.MDP 10/12/2017 16:06:29 Page 14/30


test version
Program : MDESIGN User : Customer : Juan Manuel
Module version : 16.0.12e Date : 11.10.2017 Project :

MDESIGN shaft, DIN 743

Unnotched (part dimension) for point x


N/mm²
450 Material = S275JR
Number = 1.0044

B (d eff) = 430 N/mm²


360
zdF = 253 N/mm²
bF = 304 N/mm²
 tF = 175 N/mm²
270
zdW = 170 N/mm²
bW = 215 N/mm²
 tW = 125 N/mm²
180
Tension-pressure
Bending
90 Torsion

-90

-180

-270 N/mm²
90 180 270 360 450

Notched (part dimension) for point x


N/mm²
450 Material = S275JR
Number = 1.0044

B (d eff) = 430 N/mm²


360
zdFK = 272 N/mm²
bFK = 327 N/mm²
 tFK = 189 N/mm²
270
zdWK = 160 N/mm²
bWK = 183 N/mm²
 tWK = 109 N/mm²
180
Tension-pressure
Bending
90 Torsion

-90

-180

-270 N/mm²
90 180 270 360 450

EJE EJEMPLO.MDP 10/12/2017 16:06:29 Page 15/30


test version
Program : MDESIGN User : Customer : Juan Manuel
Module version : 16.0.12e Date : 11.10.2017 Project :

MDESIGN shaft, DIN 743

Trend of curve of the transverse force in the Y-X-plane

Qy, N

617,4

411,6

205,8

0,0

-205,8

-411,6

-617,4
0 50 100 150 200 250 300 350
L, mm

Trend of curve of the transverse force in the Z-X-plane

Qz, N

1,39e 6

9,27e 5

4,63e 5

0.00

-4,63e 5

-9,27e 5

-1,39e 6
0 50 100 150 200 250 300 350
L, mm

EJE EJEMPLO.MDP 10/12/2017 16:06:29 Page 16/30


test version
Program : MDESIGN User : Customer : Juan Manuel
Module version : 16.0.12e Date : 11.10.2017 Project :

MDESIGN shaft, DIN 743

Trend of curve of the transverse force (combined characteristic)

Q, N
1,39e 6

9,27e 5

4,63e 5

0.00

-4,63e 5

-9,27e 5

-1,39e 6
0 50 100 150 200 250 300 350
L, mm

Bending moment in the Y-X-plane

Mby, Nm

120,4

80,3

40,1

0,0

-40,1

-80,3

-120,4
0 50 100 150 200 250 300 350
L, mm

EJE EJEMPLO.MDP 10/12/2017 16:06:29 Page 17/30


test version
Program : MDESIGN User : Customer : Juan Manuel
Module version : 16.0.12e Date : 11.10.2017 Project :

MDESIGN shaft, DIN 743

Trend of curve of the bending moment curve in the Z-X plane

Mbz, Nm

90333,8

60222,5

30111,3

0,0

-30111,3

-60222,5

-90333,8
0 50 100 150 200 250 300 350
L, mm

Trend of curve of the bending moment (combined characteristic)

Mb, Nm

90333,8

60222,6

30111,3

0,0

-30111,3

-60222,6

-90333,8
0 50 100 150 200 250 300 350
L, mm

EJE EJEMPLO.MDP 10/12/2017 16:06:29 Page 18/30


test version
Program : MDESIGN User : Customer : Juan Manuel
Module version : 16.0.12e Date : 11.10.2017 Project :

MDESIGN shaft, DIN 743

Trend of curve of the torsional moment

Mt, Nm

0,0

0,0

0,0

0,0

-0,0

-0,0

-0,0
0 50 100 150 200 250 300 350
L, mm

Trend of curve of the tension-pressure forces

Fzd, N

675,0

450,0

225,0

0,0

-225,0

-450,0

-675,0
0 50 100 150 200 250 300 350
L, mm

EJE EJEMPLO.MDP 10/12/2017 16:06:30 Page 19/30


test version
Program : MDESIGN User : Customer : Juan Manuel
Module version : 16.0.12e Date : 11.10.2017 Project :

MDESIGN shaft, DIN 743

Deflection and angle of deflection in the Y-X-plane

Angle
Deflection

y, mm 

2,03e-2 3,89e-3

1,36e-2 2,59e-3

6,78e-3 1,30e-3

0.00 0.00

-6,78e-3 -1,30e-3

-1,36e-2 -2,59e-3

-2,03e-2 -3,89e-3
0 50 100 150 200 250 300 350
L, mm

Deflection and angle of deflection in the Z-X-plane

Angle
Deflection

y, mm 

2,59e 1 4,94e 0

1,73e 1 3,30e 0

8,63e 0 1,65e 0

0.00 0.00

-8,63e 0 -1,65e 0

-1,73e 1 -3,30e 0

-2,59e 1 -4,94e 0
0 50 100 150 200 250 300 350
L, mm

EJE EJEMPLO.MDP 10/12/2017 16:06:30 Page 20/30


test version
Program : MDESIGN User : Customer : Juan Manuel
Module version : 16.0.12e Date : 11.10.2017 Project :

MDESIGN shaft, DIN 743

Deflection and angle of deflection (combined characteristic)

Angle
Deflection

y, mm 

2,59e 1 4,94e 0

1,73e 1 3,30e 0

8,63e 0 1,65e 0

0.00 0.00

-8,63e 0 -1,65e 0

-1,73e 1 -3,30e 0

-2,59e 1 -4,94e 0
0 50 100 150 200 250 300 350
L, mm

Comparative mean stress (normal stress)

mv, N/mm²

0,0

0,0

0,0

0,0

-0,0

-0,0

-0,0
0 50 100 150 200 250 300 350
L, mm

EJE EJEMPLO.MDP 10/12/2017 16:06:30 Page 21/30


test version
Program : MDESIGN User : Customer : Juan Manuel
Module version : 16.0.12e Date : 11.10.2017 Project :

MDESIGN shaft, DIN 743

Comparative mean stress (shear stress)

mv, N/mm²

0,0

0,0

0,0

0,0

-0,0

-0,0

-0,0
0 50 100 150 200 250 300 350
L, mm

Safety factor against yielding


(diagram section up to 5*minimum safety)

SF

0,2

0,2

0,1

0,1

0,1

0,0

0,0
0 50 100 150 200 250 300 350
L, mm

EJE EJEMPLO.MDP 10/12/2017 16:06:30 Page 22/30


test version
Program : MDESIGN User : Customer : Juan Manuel
Module version : 16.0.12e Date : 11.10.2017 Project :

MDESIGN shaft, DIN 743

Safety against fatigue fracture


(diagram section up to 5*minimum safety)

SD

5,83e-2

4,86e-2

3,89e-2

2,91e-2

SD4=2,77e-002

1,94e-2
SD5=1,85e-002 SD6=1,92e-002

SD5=1,39e-002 9,71e-3

0.00
0 50 100 150 200 250 300 350
L, mm

Maximum value of the tension-pressure stress (combined characteristic)

max, N/mm²

0,5

0,4

0,2

0,0

-0,2

-0,4

-0,5
0 50 100 150 200 250 300 350
L, mm

EJE EJEMPLO.MDP 10/12/2017 16:06:30 Page 23/30


test version
Program : MDESIGN User : Customer : Juan Manuel
Module version : 16.0.12e Date : 11.10.2017 Project :

MDESIGN shaft, DIN 743

Maximum value of the bending stress (combined characteristic)

max, N/mm²

7361,1

4907,4

2453,7

0,0

-2453,7

-4907,4

-7361,1
0 50 100 150 200 250 300 350
L, mm

Maximum value of the torsional stress (combined characteristic)

max, N/mm²

0,0

0,0

0,0

0,0

-0,0

-0,0

-0,0
0 50 100 150 200 250 300 350
L, mm

EJE EJEMPLO.MDP 10/12/2017 16:06:30 Page 24/30


test version
Program : MDESIGN User : Customer : Juan Manuel
Module version : 16.0.12e Date : 11.10.2017 Project :

MDESIGN shaft, DIN 743

Compartable stress development (resultant)

v, N/mm²

7360,7

6133,9

4907,1

3680,4

2453,6

1226,8

0,0
0 50 100 150 200 250 300 350
L, mm

Amplitude value of the tension-pressure stress (combined characteristic)

zda, N/mm²

0,5

0,4

0,2

0,0

-0,2

-0,4

-0,5
0 50 100 150 200 250 300 350
L, mm

EJE EJEMPLO.MDP 10/12/2017 16:06:30 Page 25/30


test version
Program : MDESIGN User : Customer : Juan Manuel
Module version : 16.0.12e Date : 11.10.2017 Project :

MDESIGN shaft, DIN 743

Amplitude value of the bending stress (combined characteristic)

ba, N/mm²

7361,1

4907,4

2453,7

0,0

-2453,7

-4907,4

-7361,1
0 50 100 150 200 250 300 350
L, mm

Amplitude value of the torsional stress (combined characteristic)

ta, N/mm²

0,0

0,0

0,0

0,0

-0,0

-0,0

-0,0
0 50 100 150 200 250 300 350
L, mm

EJE EJEMPLO.MDP 10/12/2017 16:06:30 Page 26/30


test version
Program : MDESIGN User : Customer : Juan Manuel
Module version : 16.0.12e Date : 11.10.2017 Project :

MDESIGN shaft, DIN 743

Mean value of the tension-pressure stress (combined characteristic)

zdm, N/mm²

0,0

0,0

0,0

0,0

-0,0

-0,0

-0,0
0 50 100 150 200 250 300 350
L, mm

Mean value of the bending stress (combined characteristic)

bm, N/mm²

0,0

0,0

0,0

0,0

-0,0

-0,0

-0,0
0 50 100 150 200 250 300 350
L, mm

EJE EJEMPLO.MDP 10/12/2017 16:06:30 Page 27/30


test version
Program : MDESIGN User : Customer : Juan Manuel
Module version : 16.0.12e Date : 11.10.2017 Project :

MDESIGN shaft, DIN 743

Mean value of the torsional stress (combined characteristic)

tm, N/mm²

0,0

0,0

0,0

0,0

-0,0

-0,0

-0,0
0 50 100 150 200 250 300 350
L, mm

Safety factor against yielding


0,21

0,19

0,16

0,14

L1 L2
0,12

0,09

0,07

0,04

EJE EJEMPLO.MDP 10/12/2017 16:06:30 Page 28/30


test version
Program : MDESIGN User : Customer : Juan Manuel
Module version : 16.0.12e Date : 11.10.2017 Project :

MDESIGN shaft, DIN 743

Safety against fatigue fracture


5,83e-002

5,16e-002

4,50e-002

3,83e-002

L1 L2
3,16e-002

2,50e-002

1,83e-002

1,17e-002

Calculation graphic Y-X-plane

Fax1
y

Fr1

L1 L2

x, mm
0 48,250 96,500 144,750 193,000 241,250 289,500 337,750 386,000

EJE EJEMPLO.MDP 10/12/2017 16:06:30 Page 29/30


test version
Program : MDESIGN User : Customer : Juan Manuel
Module version : 16.0.12e Date : 11.10.2017 Project :

MDESIGN shaft, DIN 743

Calculation graphic Z-X-plane

Fr2

Fax1

L1 L2

x, mm
0 38,600 77,200 115,800 154,400 193,000 231,600 270,200 308,800 347,400 386,000

EJE EJEMPLO.MDP 10/12/2017 16:06:31 Page 30/30