Mdesign Shaft, Din 743

test version
Program : MDESIGN User : Customer : Juan Manuel

Module version : 16.0.12e Date : 11.10.2017 Project :
MDESIGN shaft, DIN 743
This program allows to prove the bearing ability for shafts and axles. The calculation base is provided by DIN 743, edition of December
2012.
The proof of the bearing ability for shafts an axles is produced by defining a calculated safety. This safety is divided in the safety
against fatigue fracture and the residual deformation (and flaw or forced break).
When calculating the avoidance of fatigue fracture, constant stress amplitudes being equivalent to damaging loads are taken as a
basis. These ones are resulting from the predetermined loads. When proving against the residual deformation or forced break,
designated as a safety against yielding, only the maximum occurring load is determinant. This one is resulting from the predetermined
loads, too.
The calculation of factors of safety is related only to the point of a clear notch effect. For it, 9 calculable notches are at your disposal
due to the graphical selection, principally.
The scope is limited to steels. Welded members should be calculated separately. But the utilized standard or the present program is
ineffective for this purpose!
The calculation base for the module Shaft Calculation is provided by DIN 743, edition of December 2012, part 1-4 “
Tragfähigkeitsberechnung von Wellen and Achsen” (“Calculation of bearing capacity of shafts and axles”).
Input data:
Shaft calculation in accordance with DIN 743 - extended version
Geometry scheme General shaft geometry
Calculation process Dynamic and static

strength proof
Geometry
Shaft geometry
Shaft geometry
Nr. Da l Di l Da r Di r L Rz r d: t:  b t: nzd: nb: nt:    dBK
mm mm mm mm mm µm mm mm mm zd: : zddBK bdBK dBK: :
: :
1 35 0 35 0 66 6,3 1,5 0 0 0 0 0 0 0 0 0 0 0 0
2 40 0 40 0 50 6,3 1 0 0 0 0 0 0 0 0 0 0 0 0
3 50 0 50 0 90 6,3 3 0 0 0 0 0 0 0 0 0 0 0 0
4 65 0 65 0 140 6,3 1 0 0 0 0 0 0 0 0 0 0 0 0
5 40 0 40 0 40 6,3 0 0 0 0 0 0 0 0 0 0 0 0 0
EJE EJEMPLO.MDP 10/12/2017 16:06:28 Page 1/30

test version
Notch
Nr. Type x d: t: r 2r m L zd b: t: nzd: nb: nt:    dBK:
= mm mm mm mm mm mm mm : zddBK bdBK dBK:
: :
1 Feat 8 0 0 0 0 0 45 0 0 0 0 0 0 0 0 0 0
her
key
joint,
1
groo
ve
2 Rect 88,9 0 1,2 0,04 0 1,85 0 0 0 0 0 0 0 0 0 0 0
angu
lar
groo
ve
3 Feat 141 0 0 0 0 0 56 0 0 0 0 0 0 0 0 0 0
her
key
joint,
1
groo
ve
4 Rect 371 0 1,2 0,04 0 1,85 0 0 0 0 0 0 0 0 0 0 0
angu
lar
groo
ve
Predetermine the diameter determinant for the heat treatment ? no
Calculation of the deflection for point x=0 mm

Shaft speed n:0 1/min
Considering weight - horizontal or vertical no
Consider bearing stiffness? no
Bearing
Nr. Type = Position x = Radial bearing Torsional bearing Bending bearing
mm stiffness cr = stiffness c = stiffness c =
N/m N*m N*m
1 Locating bearing 100 1e+015 0 0
<-->
2 Floating bearing 360 1e+015 0 0
Loading Data
Type of loading: tension-pressure Dynamically pure cyclic

test version
Type of loading: bending Dynamically pure cyclic

Type of loading: torsion Dynamically pure cyclic
Factor for maximum loading (tension-pressure) 1

Factor for maximum loading (bending) 1
Factor for maximum loading (torsion) 1
Axial forces Fax

Nr. Position x = Amount = Radius = Angle  =
mm N mm °
1 165 -675 154,6 0
Radial forces Fr
Nr. Position x = Amount = Angle  =
mm N °
1 165 864 0
2 165 1853000 90
Specifications about the load/loadings

Loading case Constant mean stress
(loading case 1)
Calculation of finite-life fatique strength ? no
Minimum safety against fatigue fracture SDmin = 1,2

Minimum safety against residual deformation SFmin = 1,2
Material Data
Strength values according to MDESIGN database
(DIN 743)
Material designation S275JR
Material number 1.0044
Gage diameter dB = 16 mm
For the gage diameter
Tensile strength B (Rm) = 430 N/mm²
Yield stress S (Re) = 275 N/mm²

test version
Cyclic fatigue strength under bending stress bW = 215 N/mm²

Cyclic tension and pressure fatigue strength zdW = 170 N/mm²
Cyclic torsional fatigue strength tW = 125 N/mm²
Young's modulus E = 215000 N/mm²

Shear modulus G = 83000 N/mm²
Density  = 7850 kg/m³
Apply surface hardening to Total shaft

Material group Common constructive
steels
Heat treatment no any
Surface hardening no
Geometry of the notch point

m 60°
t
r r x L
D
D
d
D
d
x x
Feather key joint
Rectangular groove Chevron notch 1 groove or 2 groove
r
2r
t
D
D
d
x x
x
Circular groove Cross-hole Press-fit connection
D
r
t
t
d
D1
D
d
d
Spline shaft joint r

Serrated shaft joint
Shaft fillet Fillet with recess
Toothed shaft joint (evolvent)

test version
Shaft fillet
r
D1
D2
Geometry of the notch point

(extension)
Notch from right to left
L L Spline shafts
Serrated shafts
Toothed shafts (evolvent)
d
x - Notch begin
d
xe - Notch end (from the

origin of coordinates)
xe
L - Length of notch
xe x x d - Small part diameter in
the notch cross-section
Notch from left to right
L L
Y
d
d
x x
xe xe

test version
Shaft bearing
X1
X2
Axial force Fax
Y Y
+Fax +Fax

Radius 0°
X 270° 90° Z
X
Z
180°

test version
Radial force Fr
Y Y
Position

+Fr 0°
+Fr -Fr
X 270° 90° Z
X
Z
180°
Results:
Calculation process: Dynamic and static strength proof
Geometry
Total shaft length L = 386 mm
Total shaft mass m = 6,42 kg
Mass moment of inertia of the shaft J = 0,00261 kg*m²
Geometrical moment of inertia of the I = 150,803 cm4
shaft
Position of the centre of gravity xs = 223,605 mm
in the X-axis
Angle of torsion  = 0 °
Additional shaft data:

Shaft fillet number l Ip Wt m J I Wb
mm cm4 cm³ kg kg*m² cm4 cm³
1 66 14,732 8,418 0,498 0,0001 7,366 4,209
2 50 25,133 12,566 0,493 0,0001 12,566 6,283
3 90 61,359 24,544 1,387 0,0004 30,68 12,272
4 140 175,248 53,922 3,647 0,0019 87,624 26,961
5 40 25,133 12,566 0,395 0,0001 12,566 6,283
Loading Data

test version
Calculation results for point x = 0 mm
Trend of curve of the transverse force Qx = 0 N

deflection yx = 8,626324 mm
Angle of deflection  = 4,94252 °
Supporting forces:
No. Type Positio Radial Radial Result. Axial Tilting Tilting Result.
n force force radial force moment moment tilting
x in the in the force in the in the in the moment
mm Y-axis Z-axis R X-axis Y-axis Z-axis N*m
Ry Rz N Rax N*m N*m
N N N
1 Locating bearing 100 -246,635 -1389750 1,39 675 0 0 0
<--> e+006
2 Floating bearing 360 -617,365 -463250 463250,41 0 0 0 0
1
Resulting maximum bending moment:

Position x = 165 mm
Amount Mbmax = 90333,83 N*m
Resulting maximum torsional moment:
Position x = 0 mm
Amount Mtmax = 0 N*m
Resulting maximum tension-pressure-force:
Position x = 100 mm
Amount Fzdmax = -675 N
Resulting maximum tension-pressure-stress:
Position x = 100 mm
Amount zdmax = -0,537 N/mm²
Resulting maximum bending stress:
Position x = 165 mm
Amount bmax = 7361,063 N/mm²
Resulting maximum torsional stress:
Position x = 0 mm
Amount tmax = 0 N/mm²
Resulting maximum equivalent stress:
Position x = 165 mm
Amount vmax = 7360,719 N/mm²
Resulting maximum deflection:

Position x = 0 mm
Amount ymax = 8,626324 mm
Angle of the maximum deflection:
Position x = 23,16 mm
Amount  = 4,942767 °
Minimum safety against yielding:

Position x = 165 mm

test version
Amount SF = 0,043
SFmin (1,200) > SF (0,043) !
Minimum safety against fatigue fracture:
Position x = 165 mm
Amount SD = 0,012
SDmin (1,200) > SD (0,012) !
The calculated safety lies under the specified minimum safety margin. The bearing capacity of the shaft
is not
achieved in this way !
Parameter of cross-sections:
Tension-pressure force F zd and tension/pressure stress zd
No. Type Position Result. Amplitud Mean Maximu Amplitude Mean Maximum
x Fzdx e Fzdm m zda zdm zdmax
mm N Fzda N Fzdmax N/mm² N/mm² N/mm²
N N
1 Feather key joint, 1 8 0 0 0 0 0 0 0
groove
2 Shaft fillet 66 0 0 0 0 0 0 0
3 Rectangular groove 88,9 0 0 0 0 0 0 0
4 Shaft fillet 116 -675 -675 0 -675 -0,537 0 -0,537
5 Feather key joint, 1 141 -675 -675 0 -675 -0,344 0 -0,344
groove
6 Shaft fillet 206 0 0 0 0 0 0 0
7 Shaft fillet 346 0 0 0 0 0 0 0
8 Rectangular groove 371 0 0 0 0 0 0 0
9 Calculation results 0 0 0 0 0 0 0 0
for point x
Bending moment M b and bending stress b

No. Type Position Result. Amplitud Mean Maximum Amplitud Mean Maximum
x Mbx e Mbm Mbmax e bm bmax
mm N*m Mba N*m N*m ba N/mm² N/mm²
N*m N/mm²
groove
2 Shaft fillet 66 0 0 0 0 0 0 0
4 Shaft fillet 116 22236 22236 0 22236 3538,969 0 3538,969
5 Feather key joint, 1 141 56979,75 56979,75 0 56979,75 4643,128 0 4643,128

groove 1 1 1
6 Shaft fillet 206 71340,56 71340,56 0 71340,56 5813,352 0 5813,352
3 3 3
7 Shaft fillet 346 6485,506 6485,506 0 6485,506 1032,2 0 1032,2
for point x

test version
Torsional moment M t und Torsional stress t

No. Type Position Result. Amplitud Mean Maximu Amplitud Mean Maximu
x Mtx e Mtm m e tm m
mm N*m Mta N*m Mtmax ta N/mm² tmax
N*m N*m N/mm² N/mm²
groove
2 Shaft fillet 66 0 0 0 0 0 0 0
4 Shaft fillet 116 0 0 0 0 0 0 0
groove
6 Shaft fillet 206 0 0 0 0 0 0 0
7 Shaft fillet 346 0 0 0 0 0 0 0
for point x
Critical shaft speed

values:
Critical bending shaft speed values
No. Critical shaft speed values Eigenfrequencies
nb 
1/min rad/s
1 84781,56 8878,3
2 149279 15632,46
3 359777,77 37675,84
4 632791,67 66265,79
5 710673,34 74421,54
Critical torsional shaft speed values

No. Critical shaft speed values Eigenfrequencies
nb 
1/min rad/s
1 337748,07 35368,89
2 577889,4 60516,44
3 764864,09 80096,38
4 1109441,5 116180,44
5 1209255,76 126632,97
Material Data
Material parameter for dmax = 65 mm
Material designation S275JR

Material number 1.0044
Tensile strength B = 430 N/mm²
Yield stress S = 252,995 N/mm²

test version
Cyclic tension and pressure fatigue zdW = 170 N/mm²

strength
Cyclic fatigue strength under bending bW = 215 N/mm²
stress
Cyclic torsional fatigue strength tW = 125 N/mm²
Technological dimension factor K1B(dmax) = 1
(tensile strength)
Technological dimension factor K1S(dmax) = 0,92
(yield stress)
Proof of Strength
K1(d) - Technological dimension factor
K2(d) - Geometrical dimension factor
KF - Influence factor of surface roughness
,  - Form factors
No. Type Positio K1B K1S Tensio Bendin Tension Torsion Tensio Bendin Torsion
n (d) (d) n- g - KF n- g 
x pressur and pressur pressur b
mm e torsion e, e
K2(d) K2(d) bending zd
KF
1 Feather key joint, 1 8 1 0,99 1 0,9 1 1 - - -
groove
2 Shaft fillet 66 1 0,97 1 0,9 0,94 0,97 2,17 2 1,48
3 Rectangular groove 88,9 1 0,97 1 0,89 0,94 0,97 - - -
4 Shaft fillet 116 1 0,95 1 0,89 0,94 0,97 2,78 2,5 1,75
5 Feather key joint, 1 141 1 0,95 1 0,87 1 1 - - -
groove
6 Shaft fillet 206 1 0,92 1 0,87 0,94 0,97 2,14 1,94 1,48
7 Shaft fillet 346 1 0,92 1 0,89 0,94 0,97 3,03 2,65 1,87
8 Rectangular groove 371 1 0,97 1 0,89 0,94 0,97 - - -
9 Calculation results 0 1 0,99 1 0,9 0,94 0,97 - - -
for point x
G - Relative stress drop

n,  - Bearing factor
No. Type Position Tension- Bending Torsion Tension- Bending Torsion
x pressure G b G t pressure nb n
mm Gzd 1/mm 1/mm nzd
1/mm
1 Feather key joint, 1 groove 8 - - - - - -
2 Shaft fillet 66 1,75 1,75 0,77 1,26 1,26 1,17
3 Rectangular groove 88,9 - - - - - -
4 Shaft fillet 116 2,51 2,51 1,15 1,32 1,32 1,22
5 Feather key joint, 1 groove 141 - - - - - -
6 Shaft fillet 206 0,86 0,86 0,38 1,19 1,19 1,13
7 Shaft fillet 346 2,3 2,3 1,15 1,31 1,31 1,22
8 Rectangular groove 371 - - - - - -
9 Calculation results 0 - - - - - -
for point x

test version
zddBK, bdBK, dBK - Stress concentration factor at d BK

zd, b,  - Stress concentration factors
Kv - Influence factor of surface hardening
No. Type Positio Tensio Bendin Torsion Tensio Bendin Torsion Tensio Bendin Torsio
n n- g dBK n- g n- g n
x pressur bdBK pressur b  pressur Kvb K v
mm e e e
 zd Kvzd
zddBK
1 Feather key joint, 1 8 2,18 2,18 1,32 2,17 2,17 1,32 1 1 1
groove
2 Shaft fillet 66 - - - 1,73 1,59 1,27 1 1 1
3 Rectangular groove 88,9 3 2,74 2,71 3,02 2,76 2,5 1 1 1
4 Shaft fillet 116 - - - 2,11 1,9 1,44 1 1 1
5 Feather key joint, 1 141 2,18 2,18 1,32 2,19 2,19 1,32 1 1 1
groove
6 Shaft fillet 206 - - - 1,79 1,63 1,31 1 1 1
7 Shaft fillet 346 - - - 2,31 2,01 1,53 1 1 1
8 Rectangular groove 371 3 2,74 2,71 3,02 2,76 2,5 1 1 1
9 Calculation results 0 - - - 1 1 1 1 1 1
for point x
K, K - Total influence factor

zdWK, bWK, tWK - Cyclic fatigue strength of the notched part
K2F - Static bearing effect
No. Type Positio Tensio Bendin Torsion Tensio Bendin Torsion Tensio Bendin Torsio
n n- g K n- g s n- g n
x pressur K pressur bWK tWK pressur K2Fb K2Ft
mm e e N/mm² N/mm² e
K zdWK K2Fzd
N/mm²
1 Feather key joint, 1 8 2,17 2,42 1,47 78,34 88,89 85,11 1 1,2 1,2
groove
2 Shaft fillet 66 1,79 1,83 1,45 95,1 117,27 86,46 1 1,2 1,2
3 Rectangular groove 88,9 3,08 3,15 2,84 55,18 68,26 44,07 1 1,2 1,2
4 Shaft fillet 116 2,17 2,2 1,66 78,42 97,91 75,34 1 1,2 1,2
5 Feather key joint, 1 141 2,19 2,51 1,51 77,69 85,81 82,61 1 1,2 1,2
groove
6 Shaft fillet 206 1,86 1,93 1,54 91,63 111,56 81,31 1 1,2 1,2
7 Shaft fillet 346 2,37 2,33 1,76 71,72 92,26 71,11 1 1,2 1,2
8 Rectangular groove 371 3,08 3,15 2,84 55,18 68,26 44,07 1 1,2 1,2
9 Calculation results 0 1,06 1,18 1,15 160,06 182,71 108,75 1 1,2 1,2
for point x

test version
F - Yield point rise

zdFK, bFK, tFK - Yield point of the part
No. Type Position Tension- Bending Torsion Tension- Bending Torsion
x pressure Fb Ft pressure bFK tFK
mm Fzd zdFK N/mm² N/mm²
N/mm²
1 Feather key joint, 1 groove 8 1 1 1 272,22 326,66 188,6
2 Shaft fillet 66 1,1 1,1 1 294,88 353,85 185,72
3 Rectangular groove 88,9 1,15 1,1 1 308,28 353,85 185,72
4 Shaft fillet 116 1,1 1,1 1 287,26 344,71 180,92
5 Feather key joint, 1 groove 141 1 1 1 261,14 313,37 180,92
6 Shaft fillet 206 1,1 1,05 1 278,29 318,77 175,28
7 Shaft fillet 346 1,15 1,1 1 290,94 333,95 175,28
8 Rectangular groove 371 1,15 1,1 1 308,28 353,85 185,72
9 Calculation results 0 1 1 1 272,22 326,66 188,6
for point x
Static safety
No. Type Position SF In in
x Point1 Point2
mm SF1 SF2
1 Feather key joint, 1 groove 8 - 10000 10000
2 Shaft fillet 66 10000 - -
3 Rectangular groove 88,9 10000 - -
4 Shaft fillet 116 0,1 - -
5 Feather key joint, 1 groove 141 - 0,07 0,05
8 Rectangular groove 371 10000 - -
9 Calculation results 0 10000 - -
for point x
 - Influence factor of the mean stress sensitivitz

mv, mv - Comparative mean stress
No. Type Positio Tension Bendin Torsio mv mv mv1 mv1 mv2 mv2
n - g n N/mm² N/mm² N/mm² N/mm² N/mm² N/mm²
x pressur bK K
mm e
zdK
1 Feather key joint, 1 8 - - - - - 0 0 0 0
groove
2 Shaft fillet 66 - - - 0 0 - - - -
3 Rectangular groove 88,9 - - - 0 0 - - - -
4 Shaft fillet 116 0,1 0,13 - 0 0 - - - -
5 Feather key joint, 1 141 - 0,11 - - - 0 0 0 0
groove
6 Shaft fillet 206 - 0,15 - 0 0 - - - -
7 Shaft fillet 346 - 0,12 - 0 0 - - - -
8 Rectangular groove 371 - - - 0 0 - - - -
9 Calculation results 0 - - - 0 0 - - - -
for point x

test version
Alternating fatigue strength of the part (rated fatigue limit)

No. Type Positio Tensio Bendin Torsio Tensio Bendin Torsio Tensio Bendin Torsio
n n- g n n- g n n- g n
x pressur bADK tADK pressur in in pressur in in
mm e N/mm² N/mm² e Point1 Point1 e Point2 Point2
zdADK in   in  
N/mm² Point1 bADK1 tADK1 Point2 bADK2 tADK2
 N/mm² N/mm²  N/mm² N/mm²
zdADK1 zdADK2
N/mm² N/mm²
1 Feather key joint, 1 8 - - - - - - - - -
groove
2 Shaft fillet 66 - - - - - - - - -
3 Rectangular groove 88,9 - - - - - - - - -
4 Shaft fillet 116 78,42 97,91 - - - - - - -
5 Feather key joint, 1 141 - - - 77,69 85,81 - - 85,81 -
groove
6 Shaft fillet 206 - 111,56 - - - - - - -
7 Shaft fillet 346 - 92,26 - - - - - - -
8 Rectangular groove 371 - - - - - - - - -
9 Calculation results 0 - - - - - - - - -
for point x
Dynamic safety
No. Type Position SD in in
x Point1 Point2
mm SD1 SD2
1 Feather key joint, 1 groove 8 - 10000 10000
2 Shaft fillet 66 10000 - -
3 Rectangular groove 88,9 10000 - -
5 Feather key joint, 1 groove 141 - 0,02 0,01
8 Rectangular groove 371 10000 - -
9 Calculation results 0 10000 - -
for point x

test version
Unnotched (part dimension) for point x

N/mm²
450 Material = S275JR
Number = 1.0044
B (d eff) = 430 N/mm²

360
zdF = 253 N/mm²
bF = 304 N/mm²
 tF = 175 N/mm²
270
zdW = 170 N/mm²
bW = 215 N/mm²
 tW = 125 N/mm²
180
Tension-pressure
Bending
90 Torsion
-90
-180
-270 N/mm²
90 180 270 360 450
Notched (part dimension) for point x

N/mm²
450 Material = S275JR
Number = 1.0044
B (d eff) = 430 N/mm²

360
zdFK = 272 N/mm²
bFK = 327 N/mm²
 tFK = 189 N/mm²
270
zdWK = 160 N/mm²
bWK = 183 N/mm²
 tWK = 109 N/mm²
180
Tension-pressure
Bending
90 Torsion
-90
-180
-270 N/mm²
90 180 270 360 450

test version
Trend of curve of the transverse force in the Y-X-plane
Qy, N
617,4
411,6
205,8
0,0
-205,8
-411,6
-617,4
0 50 100 150 200 250 300 350
L, mm
Trend of curve of the transverse force in the Z-X-plane
Qz, N
1,39e 6
9,27e 5
4,63e 5
0.00
-4,63e 5
-9,27e 5
-1,39e 6
0 50 100 150 200 250 300 350
L, mm

test version
Trend of curve of the transverse force (combined characteristic)
Q, N
1,39e 6
9,27e 5
4,63e 5
0.00
-4,63e 5
-9,27e 5
-1,39e 6
0 50 100 150 200 250 300 350
L, mm
Bending moment in the Y-X-plane
Mby, Nm
120,4
80,3
40,1
0,0
-40,1
-80,3
-120,4
0 50 100 150 200 250 300 350
L, mm

test version
Trend of curve of the bending moment curve in the Z-X plane
Mbz, Nm
90333,8
60222,5
30111,3
0,0
-30111,3
-60222,5
-90333,8
0 50 100 150 200 250 300 350
L, mm
Trend of curve of the bending moment (combined characteristic)
Mb, Nm
90333,8
60222,6
30111,3
0,0
-30111,3
-60222,6
-90333,8
0 50 100 150 200 250 300 350
L, mm

test version
Trend of curve of the torsional moment
Mt, Nm
0,0
0,0
0,0
0,0
-0,0
-0,0
-0,0
0 50 100 150 200 250 300 350
L, mm
Trend of curve of the tension-pressure forces
Fzd, N
675,0
450,0
225,0
0,0
-225,0
-450,0
-675,0
0 50 100 150 200 250 300 350
L, mm

test version
Deflection and angle of deflection in the Y-X-plane
Angle
Deflection
y, mm 
2,03e-2 3,89e-3
1,36e-2 2,59e-3
6,78e-3 1,30e-3
0.00 0.00
-6,78e-3 -1,30e-3
-1,36e-2 -2,59e-3
-2,03e-2 -3,89e-3
0 50 100 150 200 250 300 350
L, mm
Deflection and angle of deflection in the Z-X-plane
Angle
Deflection
y, mm 
2,59e 1 4,94e 0
1,73e 1 3,30e 0
8,63e 0 1,65e 0
0.00 0.00
-8,63e 0 -1,65e 0
-1,73e 1 -3,30e 0
-2,59e 1 -4,94e 0
0 50 100 150 200 250 300 350
L, mm

test version
Deflection and angle of deflection (combined characteristic)
Angle
Deflection
y, mm 
2,59e 1 4,94e 0
1,73e 1 3,30e 0
8,63e 0 1,65e 0
0.00 0.00
-8,63e 0 -1,65e 0
-1,73e 1 -3,30e 0
-2,59e 1 -4,94e 0
0 50 100 150 200 250 300 350
L, mm
Comparative mean stress (normal stress)
mv, N/mm²
0,0
0,0
0,0
0,0
-0,0
-0,0
-0,0
0 50 100 150 200 250 300 350
L, mm

test version
Comparative mean stress (shear stress)
mv, N/mm²
0,0
0,0
0,0
0,0
-0,0
-0,0
-0,0
0 50 100 150 200 250 300 350
L, mm
Safety factor against yielding

(diagram section up to 5*minimum safety)
SF
0,2
0,2
0,1
0,1
0,1
0,0
0,0
0 50 100 150 200 250 300 350
L, mm

test version
Safety against fatigue fracture

(diagram section up to 5*minimum safety)
SD
5,83e-2
4,86e-2
3,89e-2
2,91e-2
SD4=2,77e-002
1,94e-2
SD5=1,85e-002 SD6=1,92e-002
SD5=1,39e-002 9,71e-3
0.00
0 50 100 150 200 250 300 350
L, mm
Maximum value of the tension-pressure stress (combined characteristic)
max, N/mm²
0,5
0,4
0,2
0,0
-0,2
-0,4
-0,5
0 50 100 150 200 250 300 350
L, mm

test version
Maximum value of the bending stress (combined characteristic)
max, N/mm²
7361,1
4907,4
2453,7
0,0
-2453,7
-4907,4
-7361,1
0 50 100 150 200 250 300 350
L, mm
Maximum value of the torsional stress (combined characteristic)
max, N/mm²
0,0
0,0
0,0
0,0
-0,0
-0,0
-0,0
0 50 100 150 200 250 300 350
L, mm

test version
Compartable stress development (resultant)
v, N/mm²
7360,7
6133,9
4907,1
3680,4
2453,6
1226,8
0,0
0 50 100 150 200 250 300 350
L, mm
Amplitude value of the tension-pressure stress (combined characteristic)
zda, N/mm²
0,5
0,4
0,2
0,0
-0,2
-0,4
-0,5
0 50 100 150 200 250 300 350
L, mm

test version
Amplitude value of the bending stress (combined characteristic)
ba, N/mm²
7361,1
4907,4
2453,7
0,0
-2453,7
-4907,4
-7361,1
0 50 100 150 200 250 300 350
L, mm
Amplitude value of the torsional stress (combined characteristic)
ta, N/mm²
0,0
0,0
0,0
0,0
-0,0
-0,0
-0,0
0 50 100 150 200 250 300 350
L, mm

test version
Mean value of the tension-pressure stress (combined characteristic)
zdm, N/mm²
0,0
0,0
0,0
0,0
-0,0
-0,0
-0,0
0 50 100 150 200 250 300 350
L, mm
Mean value of the bending stress (combined characteristic)
bm, N/mm²
0,0
0,0
0,0
0,0
-0,0
-0,0
-0,0
0 50 100 150 200 250 300 350
L, mm

test version
Mean value of the torsional stress (combined characteristic)
tm, N/mm²
0,0
0,0
0,0
0,0
-0,0
-0,0
-0,0
0 50 100 150 200 250 300 350
L, mm
Safety factor against yielding

0,21
0,19
0,16
0,14
L1 L2
0,12
0,09
0,07
0,04

test version
Safety against fatigue fracture

5,83e-002
5,16e-002
4,50e-002
3,83e-002
L1 L2
3,16e-002
2,50e-002
1,83e-002
1,17e-002
Calculation graphic Y-X-plane
Fax1
y
Fr1
L1 L2
x, mm
0 48,250 96,500 144,750 193,000 241,250 289,500 337,750 386,000

test version
Calculation graphic Z-X-plane
Fr2
Fax1
L1 L2
x, mm
0 38,600 77,200 115,800 154,400 193,000 231,600 270,200 308,800 347,400 386,000

Mdesign Shaft, Din 743 - Eje

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Mdesign Shaft, Din 743 - Eje

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test version

Program : MDESIGN User : Customer : Juan Manuel

Shaft calculation in accordance with DIN 743 - extended version

Geometry scheme General shaft geometry

Calculation process Dynamic and static

EJE EJEMPLO.MDP 10/12/2017 16:06:28 Page 1/30

MDESIGN shaft, DIN 743

Predetermine the diameter determinant for the heat treatment ? no

Calculation of the deflection for point x=0 mm

EJE EJEMPLO.MDP 10/12/2017 16:06:28 Page 2/30

MDESIGN shaft, DIN 743

Type of loading: bending Dynamically pure cyclic

Factor for maximum loading (tension-pressure) 1

Axial forces Fax

Specifications about the load/loadings

Minimum safety against fatigue fracture SDmin = 1,2

EJE EJEMPLO.MDP 10/12/2017 16:06:28 Page 3/30

MDESIGN shaft, DIN 743

Cyclic fatigue strength under bending stress bW = 215 N/mm²

Young's modulus E = 215000 N/mm²

Apply surface hardening to Total shaft

Geometry of the notch point

Spline shaft joint r

EJE EJEMPLO.MDP 10/12/2017 16:06:28 Page 4/30

MDESIGN shaft, DIN 743

Geometry of the notch point

xe - Notch end (from the

EJE EJEMPLO.MDP 10/12/2017 16:06:28 Page 5/30

MDESIGN shaft, DIN 743

Axial force Fax

EJE EJEMPLO.MDP 10/12/2017 16:06:28 Page 6/30

MDESIGN shaft, DIN 743

Calculation process: Dynamic and static strength proof

Additional shaft data:

EJE EJEMPLO.MDP 10/12/2017 16:06:29 Page 7/30

MDESIGN shaft, DIN 743

Calculation results for point x = 0 mm

Trend of curve of the transverse force Qx = 0 N

Resulting maximum bending moment:

Resulting maximum deflection:

Minimum safety against yielding:

EJE EJEMPLO.MDP 10/12/2017 16:06:29 Page 8/30

MDESIGN shaft, DIN 743

Bending moment M b and bending stress b

3 Rectangular groove 88,9 0 0 0 0 0 0 0

4 Shaft fillet 116 22236 22236 0 22236 3538,969 0 3538,969

5 Feather key joint, 1 141 56979,75 56979,75 0 56979,75 4643,128 0 4643,128

8 Rectangular groove 371 0 0 0 0 0 0 0

EJE EJEMPLO.MDP 10/12/2017 16:06:29 Page 9/30

MDESIGN shaft, DIN 743

Torsional moment M t und Torsional stress t

Critical shaft speed

Critical torsional shaft speed values

Material designation S275JR

EJE EJEMPLO.MDP 10/12/2017 16:06:29 Page 10/30

MDESIGN shaft, DIN 743

Cyclic tension and pressure fatigue zdW = 170 N/mm²

G - Relative stress drop

EJE EJEMPLO.MDP 10/12/2017 16:06:29 Page 11/30

MDESIGN shaft, DIN 743

zddBK, bdBK, dBK - Stress concentration factor at d BK

K, K - Total influence factor