Stanciu Razvan-Valentin

Grupa 8302B

PROIECT ORGANE
DE MASINI
FAZA 1

Date de proiectare:

-Turatia necesara la masina de lucuru: nML ≔ 80 rpm

-Factorul de suprasarcina: KA ≔ 1.1

-Puterea necesara antrenarii masinii de lucuru: PML ≔ 12.5 kW

Cap.1.Calculul cinematic si energetic al transmisiei

ETAPE DE CALCUL
1
rpm ≔ ――― ηTC ≔ 0.95 ηAC ≔ 0.99
((60 ⋅ s))
ηCE ≔ 1 η2R ≔ 0.994 ηB ≔ 0.97

ηAK ≔ 0.97

1. Estimare randamet intreaga transmisie:

ηTOT ≔ ηTC ⋅ ηAC ⋅ ηAK ⋅ η2R 3 ⋅ ηB ⋅ ηCE

ηTOT = 0.869

2. Se calculeaza puterea minima necesara :

⎛⎝KA ⋅ PML⎞⎠
PME ≔ ―――― PME = 15.82 kW
ηTOT
Aleg din catalog motor ASU200-La6

PN ≔ 18.5 kW nME ≔ 970 rpm

Parametrii dimensionali ai motorului electric:

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 PN ≔ 18.5 kW nME ≔ 970 rpm

Parametrii dimensionali ai motorului electric:

3. Se calculeaza raportul de transmitere total pentru intreaga transmisie:

nML ≔ 80 rpm
nME
itot ≔ ―― itot = 12.125
nML

4. Se determina rapoartele de transmitere pentru reductor si transmisia prin

curele:

Aleg: iR ≔ 8 n1N ≔ 1000 rpm P1N ≔ 29 kW

itot
iTC ≔ ―― iTC = 1.516
iR
Calcul moment de torsiune maxim la intrare in reductor cu datele din catalog:
P1N
Mtr ≔ ――― Mtr = 276.93 N·m
2 ⋅ π ⋅ n1N

Calcul putere necesara la intrare in reductor:

PI ≔ PME ⋅ ηTC PI = 15.03 kW

Calculul turatiei de intrare in reductor:

nME
nI ≔ ―― nI = 640 rpm
iTC

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Calcul moment de torsiune la intrare in reductor:
PI
MtI ≔ ――― MtI = 224.262 N ⋅ m
2 ⋅ π ⋅ nI
Criterii de alegere a reductorului:

1. iTC ＝ 1 ‥ .2 2. MtR > MtI

Aleg placa in functie de dimensiunile motorului si distanta

gaurilor de prindere:

5. Determinarea distantei dintre axele rotilor transmisiei prin curele:

X ≔ 450 mm hML ≔ 900 mm lML ≔ 82 mm C ≔ 50 mm

Y ≔ 400 mm dML ≔ 62 mm D ≔ 600 mm G2 ≔ 115 mm
HME ≔ 200 mm

‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾
2
⎛D ⎞ 2
A12 ≔ ⎜―+ X - G2⎟ + ⎛⎝hML - Y - C - HME⎞⎠
⎝2 ⎠

A12 = 682.44 mm

CALCULUL TRANSMISIEI PRIN CURELE TRAPEZOIDALE INGUSTE

-Puterea la intrare: P1 ≔ PME = 15.821 kW

-Turatia la intrare: n1 ≔ nME = 970 rpm

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 n1 ≔ nME = 970 rpm

1. Se selecteaza tipul curelei folosind diagrama de mai jos:

Conform graficului aleg curea TIP SPA

2. Curea tip SPA:

lp ≔ 11 mm Dmax ≔ 2.8 mm Dpmin ≔ 100 mm

h ≔ 10 mm Lpmin ≔ 800 mm Lpmax ≔ 4500 mm

3. Se alege diametrul primitiv al rotii conducatoare:

Dp1 ≔ 160 mm

4. Dp2 ≔ Dp1 ⋅ iTC Dp2 = 242.5 mm

Aleg Dp2 de valoarea cea mai apropiata:

Dp2 ≔ 243 mm

5. Viteza periferica:
m
v ≔ π ⋅ Dp1 ⋅ nME v = 8.126 ―
s
v<50m/s

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7. Lungimea primitiva orientativa a curelei:
2
⎛⎝Dp1 + Dp2⎞⎠ ⎛⎝Dp1 - Dp2⎞⎠
Lp ≔ 2 ⋅ A12 + π ⋅ ―――― + ――――
2 4 ⋅ A12
Lp = ⎛⎝2 ⋅ 10 3 ⎞⎠ mm

Lp ≔ 2000 mm Valoarea standardizata

8. Distanta dintre axe

2
a≔8 b ≔ -2 ⋅ ⎛⎝2 ⋅ Lp - π ⋅ ⎛⎝Dp1 + Dp2⎞⎠⎞⎠ c ≔ ⎛⎝Dp1 - Dp2⎞⎠
2
8 ⋅ A12 2 - 2 ⋅ ⎛⎝2 ⋅ Lp - π ⋅ ⎛⎝Dp1 + Dp2⎞⎠⎞⎠ ⋅ A12 + ⎛⎝Dp1 - Dp2⎞⎠ ＝ 0

Δ ≔ b2 - 4 ⋅ a ⋅ c Δ = 29.677 m 2

⎛ ⎞
⎝-b + ‾‾
Δ⎠
A12 ≔ ―――― A12 = 682.222 mm
2⋅a
Varianta corecta

9. Unghiul dintre ramurile curelei:

⎛ Dp2 - Dp1 ⎞
γ ≔ 2 ⋅ asin ⎜―――― ⎟ γ = 0.122
⎝ 2 ⋅ A12 ⎠

10. unghiul de infasurarea ale cureli pe roata condusa respectiv conducatoare:

β1 ≔ π - γ β2 ≔ π + γ

β1 = 3.02 rad β2 = 3.263 rad

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11. Calcul numar preliminar de curele:

-factor de corectie: cL ≔ 0.96

-factor deinfasurare: cβ ≔ 1 - 0.003 ⋅ ⎛⎝π - β1⎞⎠ cβ = 1

-factor de suprasarcina: cf ≔ 1.2

Pentru aflarea lui Po vom face interpolare liniara in tabelul cu puterea

nominala a curelelor trapezoidale de tip SPA:

((1450 - 950)) ((6.51 kW - 4.60 kW ))

―――― ＝ ―――――――
1450 - 970 ((6.5 kW - m))

((((6.51 kW - 4.60 kW )) ⋅ ((1450 - 970))))

m ≔ 6.51 kW - ――――――――――――
((1450 - 950))

m = 4.676 kW

((1450 - 950)) ((6.67 kW - 4.71 kW ))

―――― ＝ ―――――――
1450 - 970 ((6.67 kW - n))

((((6.67 kW - 4.71 kW )) ⋅ ((1450 - 970))))

n ≔ 6.67 kW - ――――――――――――
((1450 - 950))

n = 4.788 kW

((3 - 1.5)) ((n - m)) ⎛⎝⎛⎝3 - iTC⎞⎠ ⋅ ((n - m))⎞⎠

―――＝ ――― t ≔ n - ――――――
⎛⎝3 - iTC⎞⎠ ((n - t)) ((3 - 1.5))
t = 4.678 kW

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 ⎛⎝PME ⋅ cf⎞⎠
P0 ≔ t z0 ≔ ―――― z0 = 4.23
⎛⎝cL ⋅ cβ ⋅ P0⎞⎠

12. Determinare numar final de curele:

cz ≔ 0.90
z0
z ≔ ―= 4.699 Se rotunjeste in plus, deci 5
cz curele
z≔5

13. Frecventa indoirilor:

x≔2 Numar roti de curea

v
f≔x⋅― f = 8.126 Hz
Lp

14. Forta utila:

PME
Fu ≔ ―― Fu = ⎛⎝1.947 ⋅ 10 3 ⎞⎠ N
v

15. Forta de intindere initiala si forta de apasare pe arbori:

F0 ≔ 1.7 ⋅ Fu F0 = ⎛⎝3.31 ⋅ 10 3 ⎞⎠ N

Fa ≔ 1.7 ⋅ Fu Fa = ⎛⎝3.31 ⋅ 10 3 ⎞⎠ N

16. Dimensionarea fuliei:

Conform tabelului pentru curea tip SPA

e ≔ 15 mm f ≔ 10 mm

Latimea fuliei: B ≔ ((z - 1)) ⋅ e + 2 ⋅ f B = 80 mm

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 ALEGEREA ELEMENTELOR CONSTRUCTIVE ALE TRANSMISIEI

1.Fulie motor

Avand Dp1=160mm si z=5 curele, aleg din tabel Bucsa 2517;

Aleg stilul S2 pentru fulie

Alegerea bucsei pentru fulie motor

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 Tabel dimensiuni bucsa Bucse tip 2517

Diametrul arborelui motor

are dimensiunea de 55mm.

2.Proiectarea fuliei de reductor si alegerea bucsei corespunzatoare

Avand Dp2=243mm, voi

consulta tabelul de mai jos:

Dp2 sea afla intre 2 valori

standardizate (236si
250),care au acelasi tip de
bucsa 3020. Tabel dimensiuni bucsa:

Aleg bucsa 3020 si stilul P4

pentru fulia de reductor

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 Alegerea cuplajului elastic cu bucse corespunzatoare

-diametrul arborelui iesire din reductor: De ＝ 55 mm

-diametru arborelui de intrare in masina de lucuru: dML ＝ 62 mm

PML
MTML ≔ ――――
-moment de torsiune la 2 ⋅ π ⋅ nML
masina de lucuru:
MTML = ⎛⎝1.492 ⋅ 10 3 ⎞⎠ N·m

Aleg cuplaj elastic HRC-230,

Cuplajul elastic va alea diametrul pe flasa de la reductor de 32mm iar

flansa de la masina de lucru va avea diametrul de 62mm.

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