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LAUNCH TLT240SBA
Continut
1. Precautii de operare.......................................................................................................2
2. Modele de ridicare a masinilor......................................................................................5
3. Specificatii tehnice……. …………………..................................................................9
4. Constructie si principiu de functionare.......................................................................10
4.1 Constructia principala.............................................................................................10
4.2 Sistem hidraulic…...................................................................................................10
4.3 Sistem electric...…………………………………………………………..………12
5. Instalare… ....................................................................................................................15
6. Operare….......................................................................................................................21
6.1Pregatiri…… ............................................................................................................21
6.2Operatie….................................................................................................................21
6.3 Precautii in operare si intretinere…….....................................................................22
7.Erori…………… …………............................................................................................22
8. Packing list.....................................................................................................................22
8.1 packing list of TLT235SBA(TLT240SBA)........................................ .………..22
8.2 packing list of TLT235SCA(TLT240SCA)……................................................23
1
1 Precautii operare
Descriere semne avertizare:
(1)Cititi manualul de instructiuni cu atentie inainte de operare.
2
(5)Interzisa folosirea elevatorului stricat!
3
(9)Evitati leganarea excesiva a vehicolului pe elevator.
4
(13)Folositi intotdeauna standuri de siguranta cand indepartati sau instalati componente
grele.
2 Modele de elevatoare
Descrierea modelului
5
TLT235SBA(TLT240SBA) Elevator cu doua coloane hidraulic cu trecere pe jos
2750
Top sheave
Main leg
Clolumn leg
Push-start button
Power unit
2860
Lift lowering handle
Carriage
800
min120
Floor plate
3370
6
TLT235SCA(TLT240SCA) Elevator doua coloane si trecere pe sus
2750
Overhead beam
Up-right
Main leg
Column leg
Up-start buttoon
3840
Power unit
2780
Lift lowering Handle
Carriage
min120
800
3370
图2
7
Simetric
Width 2486
00
R1
R8
11
0
366
300
300
986
2518
2586
3370
Figura 3
8
Asimetric
Width 2486
R1
0 14
3 305 0
R8
300
2665
R13
10
0
R90
2586
3370
Figura 4
9
3 Specificatii tehnice
Capacitate Inaltime Timp Timp Alimentare Latime Inaltime
Latime
Model Nr. incarcare ridicare ridicare coborare motor elev elev
mm
Ton(lbs.) mm S S Kw mm mm
Note
Alimentare monofazica: 220V 50HZ。
Putere: 2.2KW。
Optional pentru alimentare trifazica
10
4.2 Sistemul hidraulic
9 9
8
T
4 7
5
2 1
11
3 10
Figura 5 (a)
1- Pompa cu roti dintate, 2-motor, 3-filtru ulei, 4-valva verificare, 5-valva siguranta,
6-valva electromagnetica 7-valva Sevo, 8-furtun, 9-cilindru ridicare,
10-indicator de nivel, 11-filtru aer
11
9 9
8 8
4 7
5
2 1
11
3 10
Figura 5 (b)
1 - Pompa cu roti dintate, 2-motor, 3-filtru ulei, 4-valva verificare, 5-valva siguranta,
6-valva electromagnetica 7-valva Sevo, 8-furtun, 9-cilindru ridicare,
10-indicator de nivel, 11-filtru aer
3 Filtru ulei 1
4 Valva verificare 1
5 Valva siguranta 1
Valva
6 1
electromagnetica
7 Valva sevo 1
8 Furtun 2
9 Cilindru ridicare Ø 63/ 885 2
Indicator de
10 1
nivel
11 Filtru aer 1
12
Principiul de functionare al sistemului hidraulic:
Cand apasati butonul de start din unitatea de comanda pentru a porni motorul, pompa de ulei
va porni si va absorbi uleiul sub presiune din rezervor, apoi il va trimite spre cilindrul de ulei
9 pistoane pentru a se misca. In acest timp, valva de siguranta 5 se va inchide, a carei
presiune a fost setata de catre producator pentru asigurarea capacitatii stabilite. Oricum, cand
presiunea in sistemul hidraulic este mai jos de limita, uleiul se va revarsa automat. Eliberarea
butonului de start va opri alimentarea cu ulei, ridicarea este realizata, deci lucrul la masina
poate incepe. Pentru coborare, apasati butonul de deblocare, dispozitivul de blocare
electromagnetic va lasa incaractura. Acum apasati valva pentru coborare manuala si valva
electromagnetica pentru incheiere, uleiul va fi eliberat pt coborare.(Fig. 5)
13
punctuate nu vor functiona. Impedanta si dioda au fost instalate in buton. Impedanta si dioda
au fost instalate in buton.
Y1 Electromagnetic DC24V
D1 Back light
14
Buton pt coborare Buton deblocare
5 Instalare
1. Realizati podeaua de ciment(Fig. 6) pentru instalare.
Cand cimentul se intareste, strangeti coloanele cu buloane de M18X160 pentru a aduce
coloanele in pozitie perpendiculara cu nivelul pamantului. Pastrati in minte operatia de
siguranta.
2. Puncte esentiale:
1) Pentru modele cu coloane extinse, conectati coloanele laterale cu cea principala.
(Fig. 7)
2) Ridicati cele doua coloane in pozitia det de panoul de pe podea si grinda principala
superioara. Ansamblati componentele pe grinda si partea superioara, apoi strangeti
suruburile.
3) Ridicati placile de alunecare la nivelul cel mai putin protejat. Dupa ce sistemul de
blocare electrohidraulica porneste, instalati cele doua cabluri de otel si duceti cele
doua placi de alunecare in punctul cel mai jos si reglati suruburile si rezistenta celor
doua cabluri in modul cel mai adecvat. (Fig 8, 9)
4) Conectati furtunele de ulei dupa cum se cere.(Fig. 10,11)
5) Instalati motorul dupa cum se cere. Butonul de alimentare trebuie sa fie instalat in
apropierea elevatorului astfel ca alimentarea sa poata fi oprita prntru reparatii sau
urgente.
6) Gresati interiorul celor doua coloane.
7) Test de ridicare fara greutate: verificati forta celor doua cabluri de otel pentru a
asigura miscarea echilibru a lateralelor. .
8) Test ridicare cu incarcatura: verificati daca sistemul hidraulic functioneaza corect.
15
Instalarea coloanelor
Leg Leg
M18×160
Anchor bolts Floor plate
ten sets
250
3370
25 2610
235 235
520
φ
380
20
2770
150
φ22
figura 6
16
Assembly drawing of Carriage leg, Up right, Top cable Sheave and Overhead Beam
for TLT235SCA(TLT240SCA)
Up-right
figura 7
17
Ansamblul cablurilor de otel pt TLT235SBA( TLT240SBA)
M16 Nut
Four sets
Carriage
Avertizare:Reglati cele doua cabluri de otel la aceeasi tensiune data, si faceti ca cele doua
platane sa se miste in echilibru
Figure 8
18
Ansamblul de cabluri de otel pt TLT235SCA( TLT240SCA)
M16 Nut
Four sets
Carriage
19
Instalarea sistemului hidraulic pt TLT235SBA( TLT240SBA)
Post
Hydr hose
Reverse fittings
Oil cylinder
Power unit
Hydr hose
90°fittings
figura 10
20
Instalarea sistemului hidraulic pt TLT235SCA( TLT240SCA)
Post
Hydr hose
Reverse fittings
T type fitting
Oil cylinder
Power unit
Hydr hose
90°extended fittings
Hydr hose
90°extended fittings
Figura 11
6 Operare
6.1 Pregatiri
Gresati toate suprafeteleLubricate all touching surfaces of carriages with generic
lithium grease (GB7324-87) and it should be even for all surfaces.
Fill N32 (SY1227-82) or NY46 into hydraulic pump.
6.2 Operation
21
Check to see whether the power supply of the motor is properly installed.
Check all connecting bolts and nuts to make sure of being fastened.
Press button to start the motor and to lift the sliding pad. Release the button to stop
the sliding pad. To lower the sliding pad, engage the electromagnetic unit. If it
doesn’t work, press the lift button. Press oil return handle to lower the sliding pad,
and release the button to stop it. For vehicle repairing, lift the vehicle up to the proper
height, then press oil returning handle to engage the electromagnetic lock system.
Repeat several times to expel the air left in the hydraulic system.
7Troubleshooting
Serial
Defectiune Solutii
No.
Two sliding pads move at different Tighten the screw connected to the steel
1
steps. wire (regular checking is recommended).
Sistemul de siguranta electromagnetic Unfasten the bolts and adjust the handle
2 nu poate fi activate (niciun sunet cand of electromagnetic system, then tighten
urca) the bolts.
Opriti alimentarea si chemati electricianul
3 Motorul si electronica nu functioneaza. pentru service.
Elevatorul nu poate ridica sau cade Curatati Clean oil returning valve and
4
automat dupa ridicare. change it when necessary
8 Packing list
8.1 Packing list for floor plate two–post lift of TLT235SBA( TLT240SBA)
22
2 Conformity attestation 1
3 Package list 1
4 Components for Main 1 Package No. 1
leg
5 Components for column 1 Package No. 1
leg
6 QJY2040-12-00 Top cover 2 Package No. 1
7 QJY2040-20-00 Carriage 2 Package No. 1
8 Lifting system 2 Package No. 1 Oil cylinder
etc.
9 QJY2040-32-00
Pin axle 2 Package No. 1
QJY2040-33-00
10 QJY2040-40-00 Base board 1 Package No. 1
11 QJY2040-10-08 Steel cable(4 pieces of Installed in
2 Package No. 1
M16 bolts per cable) main leg
L=1440、
L=2790
12 Hydr. hose 2 Package No. 1
(installed in
main leg)
13 Power unit 1 Package No. 2 With motor
14 Electric system 1 Package No. 2
15 QJY2040-32-05-00 Safe pad 4 Package No. 2
16 QJY2040-10-11 Electromagnetic unit 3 Package No. 2
17 QJY2040-10-03 Safte plate 3 Package No. 2
18 QJY2040-10-04 Load block 3 Package No. 2
19 GB818-85 、 GB95- Bolt M4×16、 10 for Package No. 2 For installation
85、GB93-87 Flat gasket4 、 ring each of electric
gasket 4 system
For
GB818-85、GB95- 12 for
20 Bolt M5×12、Gasket 5 Package No. 2 electromagnetic
85 each
unit
21 GB5781-86 Bolt M6×20 3 Package No. 2 For load block
GB5781-86、GB95- Bolt M10X25、flat gasket 2 for For installation
22 Package No. 2
85、GB93-87 10、ring gasket 10 each of power unit
23
GB818-85、 Bolt M8×12、 8 for
23 Package No. 2
GB/T848-85 Gasket 8 each
24 Bolt M18X160 10 for Package No. 2
each
25 JB/T982-94 Sealling gasket 14 4 Package No. 2
8.2 Packing list for Gantry two-post lift of TLT235SCA(TLT240SCA)( Main leg and the Up
Right packed singly ):
24
4 Assembly of main leg 1 Package No. 1
5 Assembly of column 1 Package No. 1
leg
6 QJY2040L-10-06-00 Top cover 2 Package No. 1
7 QJY2040L-20-00 Carriage component 2 Package No. 1
8 Liting system 2 Package No. 1 Oil cylinder
included
9 QJY2040-32-00 Pin axle 2 for Package No. 1 Safe pad not
QJY2040-33-00 each included
10 QJY2040L-10-08 Steel cable( 4 pieces 2 Package No. 1 For installation of
of M16 nuts for each) main leg
L=1060、L=9750
11 Hydr.hose 2 Package No. 1 (installed in
main leg)
QJY2040L-10-06-00 Top cover 2 Package No. 1 (Installed in
12
main leg)
13 Power unit 1 Package No. 2 With motor
14 Electric system 1 Package No. 1
GB818-85、GB95-85 Bolt M5×12 、 Flat 3 for Package No. 2 For use of bracket
22
gasket 5 each
For use of
12 for
23 GB818-85、GB95-85 Bolt M5×12、gasket 5 Package No. 2 electromagnetic
each
unit
24 GB5781-86 Bolt M6×20 3 Package No. 2 For use of load
25
block
25 8 for
GB818-85 GB/T848-85 Bolt M8×12、gasket 8 Package No. 2
each
GB5781-86、GB95- Bolt M10X25, flat gasket 2 for For installation of
26 Package No. 2
85、GB93-87 10, ring gasket 10 each power unit
GB5781-86、GB93- Bolt M12X35,ring gasket 16 for
For installation of
27 87、GB/T41-86 12, nut M12 each Package No. 2
up right leg
GB95-85 Flat gasket 12 32
Bolt M12X35, M12X45 4 for For installation of
28 GB5781-86 each Package No. 2 overhead beam
and top cover
Flat gasket 12, ring gasket 8 for For installaion of
29 GB95-85、GB93-87 12 each Package No. 2 overhead beam
and top cover
30 Bolt M18X160 10 Package No. 2
26
40 QJY2040-42-00 Over head beam 1 Package No. 4
8.3 Parts list for gantry two post lift TLT235SCA(TLT240SCA) (Main leg and the up-
right leg packed in connetion):
27
4 Assembly of main leg 1 Package No. 1
5 Assembly of column 1 Package No. 1
leg
6 QJY2040L-10-06-00 Top cover 2 Package No. 1
7 QJY2040L-20-00 Carriage 2 Package No. 1
8 Lifting system 2 Package No. 1 Oil cylinder
included
9 QJY2040-32-00 Pin axle 2 for Package No. 1 Safe pad
QJY2040-33-00 each excluded
10 QJY2040L-10-08 Steel cable(4 pieces 2 Package No. 1 (installed in
of M16 for each) main leg)
L=1060、
L=9750
11 Hydr. hose 2 Package No. 1
(installed in
main leg)
12 Up-right leg 2 Package No. 1
QJY2040-42-00 Over head beam 1 Package No. 1
13
bracket
14 QJY2040L-10-06-00 Top cover 2 Package No. 1
15 Power unit 1 Package No. 2 With motor
16 Electric system 1 Package No. 2
28
each electromagnetic
unit
26 GB5781-86 Bolt M6×20 3 Package No. 2 For bracket
27 Bolt M8×12, gasket 8 8 for
GB818-85 GB/T848-85 Package No. 2
each
GB5781-86、GB95- Bolt M10X25, flat gasket 2 for For installation
28 Package No. 2
85、GB93-87 10, ring gasket 10 each of power unit
Bolt M12X35, M12X45 4 for For installation
each of overhead
29 GB5781-86 Package No. 2
beam and top
plate
Flat gasket 12, ring 8 for For installation
gasket 12 each of overhead
30 GB95-85、GB93-87 Package No. 2
beam and top
plate
31 Bolt M18X160 10 Package No. 2
29