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Calculul Elementelor de Rezistenţă Ale Platformelor Industriale
Calculul Elementelor de Rezistenţă Ale Platformelor Industriale
Memoriul Explicativ
al Proiectului de An
Calculul elementelor de rezisten ale
platformelor industriale
A elaborat
A verificat
lector superior
Tibichi Viorica
Chiinu 2015
1
Capitolul 1
Calculul elementelor orizontale ale platformelor industriale
1.1 Exemplu de alctuire a unei platforme industriale
S se proiecteze o platform industrial (fig. 1.1) cu dimensiunile reelei de grinzi
10.46.4 m i platelaj metalic, conform datelor iniiale: ncrcarea temporar normat
uniform distribuit pe platform q0n 19
kN
; grinzile sunt proiectate din oel clasa
m2
varianta 1 (a = 1,04 m)
n0=150;
E1
E
2, 06 105
2, 26 105 MPa,
2
2
1
1 0,3
determinm raportul
l 4 * n0
72 * E1
4 *150
72 * 2.26 *105
1
107.6
1 4 n
t
15
n0 * q0
15
(150) 4 *19 *10 3
unde =7.85 t / m3 este masa specific a oelului; g = 9,81 m/s2 acceleraia cderii
libere.
Incarcarea totala normata:
q n q0n q npl 19 0.77 19.77kN / m 2
0.188kN / m 2
12
12
n 4
f0
5 pl
5 0.198*1.04 4
1.604
t
384 E1 It 384 0.188* 0,01
E1 I
3 f 02
3*1.604 2 7.71
2
t
3 f 02
.
t2
1.71kN
l2
1.04 2
H 0 * Fcr 1.372 *1.72 2.34kN
Fcr
pl 2 0.236 *1.042
0.031kN * m
8
8
M0
0.031
0.013kN * m
1 0 1 1.372
1.66 *107 m 3
6
6
C245 Anexa1.1)
kf
H
2.34 *103
1.44mm
f Rwf lw wf c 0.9 *180 * 0.01*1*1
ql 2 24.93* 6.4 2
127.64kNm
8
8
nM
0.95*127.64 *103
410cm 3
c1R y c
1.12 * 240 *1.1
h 300
b 135
d 6.5
t 10.2
R 12
S x 268 3
Af
A
bf * t
h 2t 2 R d
13.4 *1.02
0.82
(30 2 *1.02 2 *1.2) * 0.65
ql 2 24.92 * 6.4 2
127.63kNm
8
8
Qmax
ql 24.92 * 6.4
79.74kN
2
2
Rs =0.58Ry
unde Sx = 268 cm3 este momentul static al semiseciunii ;
tw=d= 0.65 cm grosimea inimii ;
Ix = 7080 cm4 momentul de inerie al seciunii grinzii (conform anexei 9).
Verificarea rigiditii grinzii se face cu relaia
5
f
5 qnl 3
5 20.91* 6.43 *105
1
f
*
0.004875 f
5
l 384 EI x 384 2,06 *10 * 7080
250
l
unde
q n q0n q npl a m * g * 9.81 19 0.77 *1.04 36.5* 9.81 10 3 *10 20.91kN / m
bf *t
h 2t 2 R d
14 * 1.12
0.795
(33 2 * 1.12 2 * 1.3) * 0.7
ql 2 24.974 * 6.42
127.86kNm
8
8
Qmax
ql 24.974 * 6.4
79.9168kN
2
2
Rs =0.58Ry
unde Sx = 339 cm3 este momentul static al semiseciunii ;
tw=d= 0.7 cm grosimea inimii ;
Ix = 9840 cm4 momentul de inerie al seciunii grinzii (conform anexei 9).
Verificarea rigiditii grinzii se face cu relaia
f
5 qn l 3
5 21.223* 6.43 *105
*
0.0035 p
5
l 384 EI x 384 2, 06 *10 * 9840
unde
f
l
1
250
g gr . pl
a
42.2
7850 0, 01
119.07kg / m 2
1.04
unde
1.3.2.
ql 2 24.93* 2.62
21.07kNm
8
8
67.7cm3
c1Ry c
1,12 240
1,1
fig.11
. b
F1 2Q
unde
2ql1
f 1q0n f 2q npl al1
2
f2
q gr . pll1 1,2 *19 1,05 * 0.77 *1.06 * 2.6 1,05 * 0,155* 2.6 65.48kN
5 F1
5 * 65.48
g gr . sec
0,5 55.06kN / m
l
6
281.9kNm
8
8
n M max
c1R y c
Conform anexei 9 alegem profilul T45cu Wx =11231 cm3 i masa ggr.sec =66.5
kg/m.
7
bf t
h 2t 2 R d
16 *1.42
0,65
0.9
45 2 1.42 2 1.6
0.65 0.5
0.3
1 0.5
c1 1.12 0.3(1.07 1.12) 1.105
197.4MPa
c1Wx
1,105 1231
Q S
0,95 176.7 * 708 10
n max x
47.7 MPa
t I x
0.9 27696
max
f
5 q nl 3
5 43.288 * 6.43 105
f
*
0.0025
5
l 384 EI x 384 2,06 10 27696
l
unde
1
250
5 F1n
5 54.57
qgrn .sec
0.652 43.288kN / m;
l
6.4
F1n q0n q npl al1 qgrn . pll1 19 0,652 1.06 2.6 0,159 2.6
54.5743
kN ;
qn
lim
b
b b
0,35 0,0032 0,76 0,02
t
t h
Ry
2,06 10 5
16.2
260
g2 g
n
pl
g grn . pl
a
g grn .sec
b
15.9 66.5
6650 0,012
120.37kg / m 2
1.06 2.6
qecv.
ql
ql 24.9 * 6.4 159.36kN
2
10 F 10 159.36
153.23kN / m
L
10.4
qecv * L2
153.23*10.4 2
1.02
2071.66kN m
8
8
qecv * L
153.23*10.4
1.02
812.73kN
2
2
10 F n 10 135.68
130.46kN / m
L
10.4
Mn
n
qecv
* L2
130.46 *10.42
1.02
1799.09kN m
8
8
Wx
n M 1 2071.66
7847.19cm3
Ry c
240 1,1
Lund preventiv
t w 10mm
Wx
13825
1,1
129cm
tw
1
hopt 1,1
n
Ry M max
240 1799.09
2 * 0.1*1040 * 400
83cm
E M max
2,06 105 2071.66
Din Lihtarnicov p.351 alegem nlimea grinzii din tabl cu limea 1050 mm :
hw = 1250-10 =1240 mm. Grosimea minim a inimii va fi:
tw
3 Qmax
3
812.73
1cm
2 hw Rs c 2 124 *140 *1,1
unde rezistena de calcul la forfecare Rs = 140 MPa , conform anexei 1 pentru oel
clasa C245.
Verificm condiia , conform creia nu se cer rigidizri longitudinale
124
w
230
3.92 5,5
2,06 105
42.6cm 2
hw
6
124
6
30 2 60cm 2
15 0.5
E
2,06 105
7.25 0,5
0,5
15 .
2
Ry
240
t w hw3
1 1243
2 Af a 2
2 60 632 635165m 2
12
12
hw t f 124 2
63cm
2 2
2
2
10
Wx
2 I x 2 635165
9924.5cm3 9930cm3
h
128
b
f 180,
t w hw3
1 1243
2
2 Af a
2 28 2 * 632 604000cm 2
12
12
- modulul de rezisten
Wx
-
2 I x
2 604000
9437.5cm3
h
128
b1f
bf
S f bf t f
Talpa modificat se mbin cu talpa iniial prin sudur cap la cap cu srm de
sudur marca
CB 08 Rwy 0,85Ry
11
z1 6.58
z2 3.81
qz1 L z1
2
L
10.4
z1 153.23
3.81
213kN
2
2
Q q
M hw
1924 124
103 197.5MPa
Wx h 9437.5 128
Q S f
213 3528 10
12.5MPa
I x tw
604000 1
hw
tw
Ry
E
124
240
4.23 2,5
1 2,06 105
10400
1155.5 mm
9
248cm .
Adoptm
hw
1240
40
40 81.3mm
30
30
br 90mm .
12
tr 2br
Adoptm
2 90
240
6.01mm
2,06 105
tr 8 mm.
Panoul de reazem
Mz
qecv * z * L z
2
377 kN
L
10.4
z 153.23
0.5
720kN
2
2
Qz qecv *
38.7 MPa
Wx h
9437.5 *128
Qz
720 10
58.06 MPa
hwtw
124 1
loc
F
160
88.9 MPa
l0t w 18 *1
0,76 R
0,76 140
cr 10,3 1 2 s 10,3 1
156.13MPa
2
ef
1.07 2 3.922
1.07;
a 115
Ry 115
a
ef
E 1
tw
240
3.92;
2,06 105
Calculm parametrul
3
3
bf t f
28 2
0,8 1.44
hef tw
124 1
Pentru h 1
ef
2 37.6
13
c2 Ry
cr ,loc
2
w
c1Ry
w2
t w
37.6 * 240
504 MPa
4.232
19.1* 240
298MPa
3.922
Ry
115
240
3.92;
2,06 105
0.53 p c 1.1
cr cr , loc
cr
2064kN * m
2
2
L
10.4
Qz qecv z 153.23
5.5
46kN
2
2
Mz
201MPa
Wx h
9930
128
Qz
0.37 MPa
hwtw
b t
30
f f 0,8
hef tw
124
a
1.54
115
c2 Ry
w2
14
cr , loc
c1Ry
2
a
19.3* 240
301MPa
3.922
0.7 p c 1.1
cr cr , loc
cr
qecv z L z
1850kN
2
2
L
10.4
Qz qecv z 153.23
3.5
261kN
2
2
181MPa
Wx h
9930 128
Qz
261*10
21.04 MPa
hwtw 124 *1
Tensiunile tangentiale critice vor fi egale cu tensiunile critice ale panoului din centru
cr 156.13 MPa
cr 504 MPa
cr ,loc 301MPa
0.67 p c 1.1
cr
cr
cr , loc
Rwz 165MPa
Grosimea cordonului
kf
se va determina cu relaia
2
T 2 V 2
4.22 8.9 *10
kf
0.4cm 4mm
nw f Rwf wf c 2 * 0.7 *180 *1*1
Qz S If
I
I
x
720 * 3528
4.2kN / cm
604000
F 160
8.9kN / cm
l0 18
n F 0.95 *813*10
A 19.5
n F 0.95 *813*10
unde:
Am bsts 0.65t w2
E
2.06 *105
28 *1.4 0.65 *12 *
58cm 2
Ry
240
2561cm 4
12
12
iz
Iz
Am
2561
124
6.6cm; z
19 Conform Anexei 5 z 19 0.965
58
6.6
16
Grosimea cordonului de sudur, care prinde rigidizarea de reazem de inima grinzii este:
kf
1.2 * n * F
1.2 * 0.95 *813*10
0.3cm
nw * * Rw * w min * lw * c 2 * 0.7 *180 *1* 124 1 *1.1
( Rw w ) min =180MPa
56.66cm
4k f * Rw w min * c 4 * 0.8 *126 *1.1
hn
Adoptam hn=60 cm
Determinam grosimea rigidizarii de la conditia la strivire
tn
N
1626 *10
1.29cm
lef * R p 35 * 360
o 0.8
n No
0.95 *1626 *10
81cm 2
o R y c
0.8 * 240 *1
x 0 0 .8
n N0
0.95 *1626 *10
40.22cm 2
2x 0 Ry c 2 * 0.8 * 240 *1
x * l 1* 742
n
Tensiunile in stilp 2 A 2 * 0.760 * 46.5 218MPa p Ry c 240MPa unde
x1 r
ef x . Luind
1* 742
i
y
13.72
31.2cm.
Raza de inertie i y 54.06 13.72cm ; i y 0.44b; b y
0.44 0.44
ef
b
35
z0
2.59 14.91cm ;
2
2
iy
Iy
A
ly
iy
21500
15.6cm ;
2 * 46.5
742
47.6cm .
15.6
E N
2.06 *105 2634
Q fic 7.15 *106 2330
7.15 *10 6 2330
33.4kN
Ry
240 0.830
Adoptam sectiune diagonalei dintr-o corniera 50x5 mmcu aria Ad' 4.8cm2 ; imin 0.98cm;
d'
Q fic
2 A sin
'
d
33.4 *10
49.7 MPa
2 * 4.8 * sin 450
Tensiunile in stilp
s
N 1626 *10
201MPa
Ar
2 * 40.5
Nd
72 *10
15cm
f * k f * Rwf 1 * wf * c 0.7 * 0.5 *180 *1* 0.75
A
2 * 46.5
482 51.4
52.9
Ad
2 * 4.8
10ld3
10 * 503
a1 2
51.14
c l2 29.022 * 29.02
l2 c 29.02
Ad 2 Ad' 2 * 4.8 9.6
B a1 2t tr 2c 400 2 * 14 2 * 86 600mm
N
1636
0.504m
B * Rb,loc 0.6 * 5.4 *103
qf
=0.06
Pentru sectorul 3
M3
q f * c2
2
12.6kNcm
2
6 * M max
6 * 32.64 *10
2.72cm
Ry * c
240 *1.1
nlimea traversei
htr
n * N
0.95 *1636 *10
1cm 24.36cm
nw * f * k f * Rwf * wf * c 4 * 0.7 *1.2 *180 *1*1.1
Adoptm
htr
=30cm
20
tr
6 * M tr 6 * 2040 *10
M tr
2040kN * cm
2
2
a1
40
1
ttr c 3.4
1.4 8.6
*10 10.2kN
2
2
qtr q f
tr
Qtr
204 *10
10mm )
n * N
0.95 *1636 *10
71.16 MPa R * *
< wf wf c
f * k f * lwi
0.7 *1* 312
wi
2 * 80 4 * 20 2 * 40 8 * 1 312cm
21