Dimensioning

Treatment Plant
5

5P

Treatment Plant 5 page 1 21.03.17 Aqua Designer

 1. Basic Data
Quantity: 5 People

1.1 Wastewater Inflow

Municipal Wastewater
Spec. Wastewater Quantity: wS,d = 125.00 l/(P*d)
EZ * wS,d
QS,aM = 86400

Wastewater flow, yearly average: 0.01 l/s

0.03 m3/h

Spec. Extraneous Water Quantity: qf = 50.00 %

Hourly Average (extraneous water): 24.00 h/d

Infiltration water amount: QF,aM = 0.00 l/s

= 0.01 m3/h

Dry weather flow, yearly average: QT,aM = 0.01 l/s

0.04 m3/h
0.94 m3/d

Divisor for the daily peak: xQmax = 4.00 h/d

24 * QS,aM
QT,h,max = QF,aM + xQmax

Daily peak for dry weather, yearly average: QT,h,max = 0.05 l/s
0.17 m3/h

1.2 Waste Loads and Concentrations

The hourly values are calculated with the hour index for domenstic and extraneous water

Waste Loads and Concentrations

g/(P*d) kg/d mg/l
BOD5-municipal 60.00 0.30 320.00
TSo-municipal 70.00 0.35 373.33
TKN-municipal 11.00 0.06 58.67
P-municipal 1.80 0.01 9.60

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 2. Biological Stage
2.1 Pre dimensioning according to ATV-A131

Activated Sludge System with Separate Stage Deniftrification

The activated chamber will be dimensioned with simultaneous sludge stabilization..

Waste Loads and Concentrations

g/(P*d) kg/d mg/l
BOD5-municipal 60.00 0.30 320.00
BOD5-Total 0.30 320.00
TSo-municipal 70.00 0.35 373.33
TSo-Total 0.35 373.33
TKN-municipal 11.00 0.06 58.67
TKN-Total 0.05 58.67
P-municipal 1.80 0.01 9.60
P-Total 0.01 9.60
Dimensioning of the Activated Sludge Chamber
Reaction Temperature: T = 12.00 °C
Security Factor: SF = 1.80
Required Aerobic Sludge Age: tTS,aerob,Bem = 8.21 d

tTS,aerob,Bem = SF*3,4*1,103^(15-T)

Nitrogen Balance
kg/d mg/l
TKN (Inflow) CTKN,ZB 0.05 58.67
Nitrate-N (Inflow) SNO3,ZB 0.00 0.00
N-Incorporation (Biomass) XorgN,BM 0.01 12.80
Ammonia-N (Outlet) SNH4,AN 0.01 6.00
organic-N (Outlet) CorgN,AN 0.00 2.00
Nitrate-N (Outlet) SNO3,AN 0.01 6.00
Nitrate to be denitrificated SNO3,D 0.03 31.87

Ratio of Denitrificated Nitrate to BOD5: NO3,D/BOD5 = 0.100 kg/kg

Denitrification Ratio: VD/VBB = 0.20
Volume Load: BR = 0.16 kgBOD5/(m³*d)
Suspended Solids: TSBB = 4.00 kg/m³
Excess sludge production of carbon elimination

üsC = 0,75 + 0,6 * XTS,ZB / CBSB,ZB - Z = 0.985 kgTS/(kgBSB5)

(1-0,2)*0,17*0,75*tTS*FT
Z = 1+0,17*tTS*FT

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 Temperature factor: FT = 1,072^(15-T) = 0.81

Result of the Calculation

Spec. Surplus Sludge Production: üs = 0.98 kgTS/kgBOD5

Sludge Load: BTS = 0.04 kgBOD5/(kg*d)

Required Volume per Tank: VBBmin = 1.85 m³

Required Volume: VBBmin = 1.85 m³
Discharge Concentration BOD5
Concentration: BSB5 = 25.60 mg/l
Load: BSB5 = 0.02 kg/d

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 2.2 Dimensioning of the SBR-Plant according to ATV-M 210

2. 2.1 Basic data for Dimensioning (A 131), Summary

Dimensioning based on BOD5.

Sludge Age: tTS,Bem = 25.00 d

Suspended Solids: TSBB = 4.00 kg/m³

Spec. Surplus Sludge Production (12°C): ues = 0.98 kgTS/kgBOD5

Sludge Load: BTS = 0.04 kgBOD5/(kg*d)

Volume (A 131): VBB = 1.85 m³

2.2.2 Basic data for Dimensioning (M 210)

Dry solids concentration in the minimum volume: TSR = 5.00 kg/m³

Sludge Volume Index: ISV = 100.00 ml/g
Maximum Water Level: HWmax = 2.00 m

2. 2.3 Design of Cycle

Design of Cycle
Duration of a Cycle (Dry Weather): tZ(TW) = 6.00 h
Duration of a Cycle (Storm Weather): tZ(RW) = 6.00 h
Duration of Anaerobic Phase: tBioP = 0.00 h
Duration of Reaction Phase (Dry Weather): tR(TW) = 4.00 h
Duration of Reaction Phase (Storm Weather): tR(RW) = 4.00 h
Duration of Floculation Phase: tFlock = 0.17 h
Duration of Sedimentation Phase (Dry Weather): tSed = 1.00 h
Duration of Decantation (Dry Weather): tAB = 1.00 h
Duration of Pause (Dry Weather): tStill = 0.00 h
Duration of Sedimentation Phase (Storm Weather): tSed = 1.00 h
Duration of Decantation (Storm Weather): tAB = 1.00 h
Duration of Pause (Storm Weather): tStill = 0.00 h

2. 2.4 Minimum Volume

Required mass of sludge in the SBR-reactors:

MTS,BB = tTS,Bem * ÜSd

MTS,BB = 25.00 * 0.30 = 7.39 kg

MTS,BB * tZ
MTS,R = tR

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 7.39 * 6.00
MTS,R = 4.00 = 11.08 kg

Required minimum volume:

MTS,R
Vmin = TSmin

11.08
Vmin = 5.00 = 2.22 m³

Required volume at max. Inflow

VRmax = Vmin +Qmax * tz,RW

VRmax = 2.2 + 0.2 * 6 = 3.24 m3

TSmin * Vmin
TSR(Vmax) = VRmax

5.00 * 2.2
TSR(Vmax) = 3.24 = 3.42 kg/m3

Volume Exchange Ratio

Vmin
fA,max = 1 - VRmax

2.22
fA,max = 1 - 3.24 = 0.32

Maximum Water Level, chosen: HWmax = 2.00 m

Minimum Water Level:

Hmin = Hmax * (1-fA,max) m

Hmin = 2.00 * (1 - 0.32) = 1.37 m

2. 2.5 Chosen Dimensions of the Reactor

Width: b = 1.20 m
Length: l = 1.50 m
Maximum Water Level: hW = 1.80 m

Volume (per Chamber): VR = 3.24 m³

Volume (total): VRges = 3.24 m³

3. Sedimentation
3 1 i f Q /24

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 3. 1 Middle Dry Weather Inflow, Qd/24

Required Volume

VR,TW24 = Vmin + QTW24 * tz,TW

VR,W24 = 2.2 + 0.0 * 6 = 2.45 m3

Suspended Solids:
TSmin * Vmin
TSR,TW24 = VR,24

5.00 * 2.2
TSR,TW24 = 2.45 = 4.52 kg/m3

Sludge Volume:

VSV,TW24 = TSR,TW24 * ISV

VSV,TW24 = 4.52 * 100 = 452.17 l/m3

Volume Exchange Ratio

Vmin
fA,TW24 = 1 - VR,TW24

2.22
fA,TW24 = 1 - 2.45 = 0.10

Relative sludge level at the end of sedimentation:

TSR,TW24 * ISV
hs,e = 1000
4.52 * 100
hs,e = 1000 = 0.45 m

Absolute sludge level at beginning of sedimentation:

Hmin
HW0,TW24 = 1 - fA

1.37
HW0,TW24 = 1 - 0.10 = 1.36 m

Parameter of the e-Function:

725
a= HW,0 * (1-VSV/1000) * (VSV - 100)

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 725
a= 1.36 * (1-452/1000) * (452 - 100) = 2.76 m/h

Sedimentation line:
HS = HW,0 * [hs,e + (1-hs,e) * e^-a(t-tFlock)

Decantation Diff. Under Water Level: = 0.20 m

Start of Decantation

Water level at the beginning of decantation: HW0 = 1.36 m

Sludge Level at the start of Decantation:

HS = 1.36 * [0.45 + (1-0.45) * e^-2.76(0-0.17) = 0.69 m

Clear Water Level: 0.67 m

Difference: 1.36 - 0.20 - 0.69 = 0.47 m

Min. Difference: 0.4 m

End of decantation

Water level at the end of decantation: WTmin = 1.23 m

Sludge level at the end of decantation:

HS = 1.36 * [0.45 + (1-0.45) * e^-2.76(2-0.17) = 0.62 m

Clear Water Level: 0.75 m

Difference: 1.23 - 0.20 - 0.62 = 0.41 m

Min. Difference: 0.4 m

3. 2 Dry Weather Flow

Required Volume

VR,TW = Vmin +QTW * tz,TW

VR,TW = 2.2 + 0.2 * 6 = 3.24 m3

TSmin * Vmin
TSR,TW = VR,TW)

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 5.00 * 2.2
TSR,TW = 3.24 = 5.00 kg/m3

Sludge Volume:

VSV,TW = TSR,TW * ISV

VSV,TW = 5.00 * 100 = 342.39 l/m3

Volume Exchange Ratio

Vmin
fA,TW = 1 - VR,TW

2.22
fA,TW = 1 - 3.24 = 0.32

Relative sludge level at the end of sedimentation:

TSR,TW * ISV
hs,e = 1000

5.00 * 100
hs,e = 1000 = 0.34 m

Absolute sludge level at beginning of sedimentation:

Hmin
HW0,TW = 1 - fA

1.37
HW0,TW = 1 - 0.32 = 2.00 m

Parameter of the e-Function:

725
a= HW,0 * (1-VSV/1000) * (VSV - 100)

725
a= 2.00 * (1-500/1000) * (500 - 100) = 2.27 m/h

Sedimentation line:
HS = HW,0 * [hs,e + (1-hs,e) * e^-a(t-tFlock)

Decantation Diff. Under Water Level: = 0.20 m

Start of Decantation

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 Water level at the beginning of decantation: HW0 = 1.80 m

Sludge Level at the start of Decantation:

HS = 1.80 * [0.34 + (1-0.34) * e^-2.27(0-0.17) = 0.79 m

Clear Water Level: 1.00 m

Difference: 1.80 - 0.20 - 0.79 = 0.80 m

Min. Difference: 0.4 m

End of decantation

Water level at the end of decantation: WTmin = 1.23 m

Sludge level at the end of decantation:

HS = 1.80 * [0.34 + (1-0.34) * e^-2.27(2-0.17) = 0.63 m

Clear Water Level: 0.60 m

Difference: 1.23 - 0.20 - 0.63 = 0.40 m

Min. Difference: 0.4 m

3. 3 Wet Weather Inflow

Required Volume

VR,RW = Vmin +QRW * tz,RW

VR,RW = 2.2 + 0.2 * 6 = 3.24 m3

TSmin * Vmin
TSR,RW = VR,RW

5.00 * 2.2
TSR,RW = 3.24 = 3.42 kg/m3

Sludge Volume:

VSV,RW = TSR,RW * ISV

VSV,RW = 3.42 * 100 = 342.39 l/m3

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 Volume Exchange Ratio
Vmin
fA,RW = 1 - VR,RW

2.22
fA,RW = 1 - 3.24 = 0.32

Relative sludge level at the end of sedimentation:

TSR,RW * ISV
hs,e = 1000

3.42 * 100
hs,e = 1000 = 0.34 m

Absolute sludge level at beginning of sedimentation:

Hmin
HW0,RW = 1 - fA

1.37
HW0,RW = 1 - 0.32 = 2.00 m

Parameter of the e-Function:

725
a= HW,0 * (1-VSV/1000) * (VSV - 100)

725
a= 2.00 * (1-342/1000) * (342 - 100) = 2.27 m/h

Sedimentation line:
HS = HW,0 * [hs,e + (1-hs,e) * e^-a(t-tFlock)

Decantation Diff. Under Water Level: = 0.20 m

Start of Decantation

Water level at the beginning of decantation: HW0 = 1.80 m

Sludge Level at the start of Decantation:

HS = 1.80 * [0.34 + (1-0.34) * e^-2.27(0-0.17) = 0.79 m

Clear Water Level: 1.00 m

Difference: 1.80 - 0.20 - 0.79 = 0.80 m

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 Min. Difference: 0.4 m

End of decantation

Water level at the end of decantation: WTmin = 1.23 m

Sludge level at the end of decantation:

HS = 1.80 * [0.34 + (1-0.34) * e^-2.27(2-0.17) = 0.63 m

Clear Water Level: 0.60 m

Difference: 1.23 - 0.20 - 0.63 = 0.40 m

Min. Difference: 0.4 m

3. 4 Overview

QTW24 QTW QRW

tZ h 6.00 6.00 6.00
tR h 4.00 4.00 4.00
Vmax m3 2.45 3.24 3.24
fA 0.10 0.32 0.32
TSR 4.52 5.00 3.42
4. Waste Sludge Production
Removed excess Sludge per Cycle:
VR*TSR*tR
VÜS*TSÜS = tTS*24 = 0.08 kgTS/Zyklus

Daily Amount of Excess Sludge: ÜSd = 0.31 kg/d

Control Calculation: ÜSd = Bd,BSB * ÜSC,BSB = 0.30 kg/d

MLSS at the end of the Decantation Phase:TSÜS > 1000/ISV = 10.00 kg/m³

Removed Sludge Volume per Cycle: 0.01 m³/Zyklus

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 5. Nitrogen Elimination

Nitrogen Balance
kg/d mg/l
TKN (Inflow) 0.05 58.67
Nitrate-N (Inflow) 0.00 0.00
N-Incorporation (Biomass) 0.01 12.80
Nitrate-N (Outlet) 0.01 6.00
Ammonia-N (Outlet) 0.01 6.00
organic-N (Outlet) 0.00 2.00
Ammonia-N (nitrificable) 0.04 37.87
The aeration will be designed for denitrification.

Volume Exchange Ratio (Dry Weather): fA,TW = 0.32

Number of Charges: z = 2

Nitrate in the outflow based on the mass balance:

SNH4,N * fA,TW
SNO3,AN = z

37.87 * 0.32
SNO3,AN = 2.00 = 6.00 mg/l

Nitrate-N in the Outflow SNO3,AN (required): 6.00 mg/l

zu denitrifizierendes Nitrat: SNO3,D = 31.90 mg/l

required denitrification capacity: SNO3,D/BSB5 = 0.10 mg/l

required denitrification ratio, A131, Separate Stage, n > 1:

VD/VBB = 0.20

real denitrification ratio: VD/VBB = 0.20

Acid Capacity

Acid Capacity in the Inflow: KSo = 8.00 mmol/l

Ammonium-N in the Inflow: NH4-No = 29.33 mg/l
Ammonia-N in the Outflow: NH4-Ne = 6.00 mg/l
Nitrate-N in the Outflow: NO3-Ne = 6.00 mg/l

KSe = KSo - [0,07*(NH4No - NH4Ne + NO3Ne) + 0,06*Fe3 + 0,11*Al3 - 0,03*(Po-Pe)]

Acid Capacity in the Outflow: KSe = 5.95 mmol/l

The remaining acid capacity in the outflow falls not below the recommended value of 1,5 mmol/l
according DWA..

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 6. Aeration
6.1 Oxygen Demand / Separate Stage Denitrification

the calculation fo the oxygen demand is based on the models of the DWA M-229-1.

Load Case 0 = Dimensioning

Load Case 1 = minimum air demand
Load Case 2 = Air demand for the design of the aeration system
Load Case 3 = medium air demand
Load Case 4 = Prognosis
Load Case 5 = -------

Nitrogen Balance

Load Case CTKN,ZB SNO3,ZB SNH4-N,ES XorgN,BM

mg/l mg/l mg/l mg/l
0 58.67 0.00 6.00 12.80
1 58.67 0.00 6.00 12.80
2 58.67 0.00 6.00 12.80
3 58.67 0.00 6.00 12.80
4 58.67 0.00 6.00 12.80
5 --- --- --- ---
Parameter Biology

Required Aerobic Sludge Age: :

tTS,aerob = SF * 3,4* 1,103^(15-T) [d]

Security Factor: SF
Reaction Temperature: T [°C]
Denitrification Ratio VD/VACmax: VD/VAC= 1 - tTS,aerob / tTS

SNO3,D1 : zu denitrifizierendes Nitrat, outflow requirements

SNO3,D2 : nitrate denitrificated, because of the chosen denitrification capacity
SNO3,D3 : nitrate denitrificated, real

VD/V2: Denitrification Ratio, chosen

SNO3,D1 = CN,ZB + SNO3,ZB – SorgN,ES – SNH4-N,ES – SNO3,ES – XorgN,BM [mg/l]

SNO3,D2 = Denitrification Capacity * CBOD,ZB [mg/l]
SNO3,D3 = CN,ZB + SNO3,ZB – SorgN,ES – SNH4-N,ES – SNO3,ES,real– XorgN,BM
[mg/l]

nitrate concentration in the outflow SNO3,AN, chosen denitrification ratio

SNO3,ES = CN,ZB – SorgN,ES - SNH4-N,ES - XorgN,BM - SNO3,D3

Treatment Plant 5 page 1 21.03.17 Aqua Designer

 Load Case Load DW MLSS(BB) estot tTS tTS,aerob
% °C kg/m³ kgTS/kgBOD5 d d
0 100.0 12.00 5.00 0.985 25.00 8.21
1 80.0 15.00 5.00 0.942 32.68 6.12
2 100.0 20.00 5.00 0.932 26.43 3.75
3 80.0 15.00 5.00 0.942 32.68 6.12
4 100.0 15.00 5.00 0.962 25.59 6.12
5 --- --- --- --- --- ---

Load Case VD/VACmax VD/V2 SNO3,Dist SNO3,ES

- - mg/l mg/l
0 0.500 0.500 31.87 6.00
1 0.500 0.176 31.91 5.96
2 0.500 0.168 31.93 5.94
3 0.500 0.176 31.91 5.96
4 0.500 0.176 31.91 5.96
5 --- --- --- ---

Oxygen Demand

oxygen demand for the carbon elimination

0,15 * tTS * FT
OVd,C = ( 1 + tTS * 0,17 * FT + 0,56 ) * Bd,BSB

tTS : Sludge Age [d]

F = 1,072^(15-T) : Temperature factor

oxygen demand for nitrification

Qd*4,3*(SNO3,D - SNO3,ZB + SNO3,ES)

OVd,N = 1000 [kgO2/d]

SNO3 concentration of nitrate-N mg/l

in the filtered sample as N

oxygen demand for denitrification

Qd*2,9*SNO3,D
OVd,D = 1000

oxygen demand for the different Lastfaelle OVh

(OVd,C - OVd,D) * fC + OVd,N * fN
OVh = 24 [kgO2/h]

fC and fN is selected differently for the cases:

Load Case: fC = 1, fN = 1
Load Case: fC, fN from table 8, A131

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 Load Case 3, minimum oxygen consumption
Bd,BSB * 0,15* tTS * 1,072^(T-15)
OVhmin = 1 + 0,17 * tTS * 1,072^(T-15) [kgO2/h]

Load Case 3, alternativ at significant inflow by night

(OVd,C - OVd,D) * fC,min + OVd,N * fN,min
OVh = 24 [kgO2/h]

Load Case 4,5

The peak factors fC, fN can be chosen

increasing factor für intermittend aeration

1
f,int = 1- VD/VAC

Load Case OVd,C OVd,N OVd,D OVh fC fN fint

kgO2/d kgO2/d kgO2/d kgO2/h
0 0.37 0.15 0.09 0.02 1.00 1.00 2.00
1 0.31 0.12 0.07 0.02 1.00 1.00 1.21
2 0.40 0.15 0.09 0.02 1.10 1.50 1.20
3 0.31 0.12 0.07 0.02 1.00 1.00 1.21
3 OVhmin = 0.01
4 0.38 0.15 0.09 0.02 1.00 1.00 1.21
5 --- --- --- --- --- --- ---
Oxygen Demand Ovh and required oxygen supply SOTR

ƒd * ß *CS,20 *ƒST,ST * OVh * ƒint * ƒSBR * 24

SOTR = α*(ƒd * ß *Cs,T *(Patm/1.013) - Cx) * Θ^(T-20)

1
ƒSBR = mZ * tR = 0.06

mZ Cycle Number
tR Duration of Reaction Phase

salidity factor: ß
salidity factor 2: fSt,ST
oxygen saturation at 20°C: cS,20 [mg/l]
oxygen saturation at Design Temperature: cS,T [mg/l]
Operation Oxygen Concentrations: cx [mg/l]
Temperature factor, 1,024: Θ

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 Load Case α cS,T cx SOTR
mg/l mg/l kgO2/h
0 0.85 10.78 1.50 0.08
1 0.85 10.09 1.50 0.04
2 0.65 9.10 1.50 0.08
3 0.85 10.09 1.50 0.04
4 0.65 10.09 1.50 0.07
5 --- --- --- ---

required air volume

1000 * SOTR
QL,N = SSOTR * hD [mN3/h]

Conversion from norm to suction conditions

Atmosphaeric Pressure
288 - 0,0065 * hgeo
patm = ( 288 )^ 5.255 *1013,25 = 968.41 [hPa]

intake pressure
p1,abs = patm - Δp1

saturation vapor pressure

ps = 6,112 * EXP((17,62*TL1)/(243,12+TL1)) [hPa]

Volume Suction Side Q1

(TN+TL1)*pN*QL,N
Q1 = TN * (p1,abs - φ *ps ) [m3/h]

Volume Suction Side: Q1 m3/h

Norm Temperature: TN 273,15 k
Temperature Suction Side, adjustable, Standard Value: TL,1 30°C
Norm Air Pressure: pN 1.013,25 hPa (1hPa = 1 mbar)
relative humidity: φ 0,3

Load Case SSOTR QL,N

gO2/(mN3*m) mN3/h
0 19.00 2.80
1 19.00 1.43
2 19.00 2.88
3 19.00 1.43
4 19.00 2.29
5 --- ---

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 Air Volume for the Design of the Aeration Equipment, Load Case 2

Capacity of the selected blowers :

QL,N (per Chamber) = 7.00 m3/h

QL,N (Total : 1 Chamber) = 7.00 m3/h

Q1 (per Chamber) = 8.37 m3/h

Q1 (Total : 1 Chamber) = 8.37 m3/h

Pressure Height for Dimensioning of Blowers Size 1:

300.00 mbar

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 6.2 Technical Equipment

Aeration

Blower: Roots Blower

Machine data
Number of Aggregates: 1 ea.
Capacity of each Machine per Chamber: 7.00 m³/h
Capacity Total per Chamber: 7.00 m³/h
Capacity Total (1 Chamber): 7.00 m³/h

Motor Power: 0.20 kW

Power Consumption: 0.20 kW

Pressure Height: 300.0 mbar

Aeration: Aeration Discs

Maximum Load of the Discs: 8.00 m³/(T*h)

Required total Surface: 0.06 m²

Required Number of Discs: 0.9 ea.
Number of Aerator Segments: 1 ea.
Number of Discs of each Segment: 16 ea.
Effective Surface per Disc: 0.071 m²

Effective total Surface: 0.14 m²

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 Mass Calculation SBR
Concrete Volume

Biological Chamber Wall

Height of Wall: 3.00 m
Wall Thickness: 30 cm
Length: 1.50 m
Width: 1.20 m
Volume: 5.94 m³

Biological Chamber Bottom

Bottom thickness: 30 cm
Width of Spur: 50 cm
Volume: 2.60 m³

Steel Mass for the Wall: 446 kg

Steel Mass for the Bottom: 195 kg

Pit

Dimensions of the Pit

Slope of the Pit: 45 °
Work Space: 1.00 m
Height of Base Concrete: 10 cm

Length at Ground Level: 9.90 m

Width at ground level: 9.60 m
Length at Floor of the Pit: 5.10 m
Width at floor of the Pit: 4.80 m

Depth until Below Base Concrete: 2.40 m

Earth Mass
Volume from 0 to 1 Meter under Ground Level: 77 m³
Volume from 1 to 2 Meter under Ground Level: 46 m³
Volume from 2 to 2.40 Meter under Ground Level: 11 m³

Total Volume to Chamber Bottom: 134 m³

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