ZINCAMID G 3202-1 S.F.

G 3202-1



KBER Ltd. Turturesti-Girov, NEANT District, RONAN!A, Phone ++0-(02)33-291800, Fax ++0-(02)33-23++50, E-mail vim@kober.ro, Internet http:ffwww.kober.ro
EDITIA 3
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pag. 1/7

Descriere
Description
Produsul ZINCAMID G 3202-1 este un grund bogat in pulbere de zinc( pulbere ce
respecta cerintele ASTM D 520) pe baza de rasini epoxidice de greutate moleculara mica,
cu intarire amidica. Este un produs pe baza de rasina tip II -organica conform clasificarii
SSPC-20.Asigura o buna protectie catodica, sudabilitate foarte buna, excelenta rezistenta
la intemperii si la coroziune in medii alcaline si slab acide, buna rezistenta la apa si solutie
salina 28%, buna rezistenta la produse petroliere (ulei mineral, motorina, benzina, s.a.),
caracteristici mecanice excelente (duritate, soc mecanic), putere de acoperire buna,
aderenta buna la suport.

ZINCAMID G 3202-1 product is a zinc powder (the powder respect ASTM D 520 request) rich primer
based on epoxy resins with small molecular mass, with amide curing. It is a product based on type II
resin- organic resin according to SSPC-20 classification. Ensures a good cathodic protection, very
good weldability, excellent resistance to weather and corrosion in alkaline and low acid medium,
good resistance to water and salt solution 28%, good resistance to petroleum products (mineral oils,
gas oil, petrol, etc.), excellent mechanical characteristics (hardness, mechanical shock), good
hiding power, good adherence to substrate.

Utilizare
Recommended use
Produsul ZINCAMID G 3202-1 este utilizat pentru:
-protectia reperelor de metal expuse la diverse conditii favorabile coroziunii;
-protectia interioara si exterioara a tancurilor de apa potabila si a rezervoarelor de stocare
a produselor alimentare (aviz sanitar Nr.: 5395/28.06.2001), petroliere, ape reziduale, s.a.;
-protectia utilajelor din industria chimica, alimentara, medicamente, constructii de masini,
vagoane si diverse utilaje;
-ca shopprimer pentru protectia temporara de durata medie (6 luni) a suprafetelor de otel
sablate in perioada dintre curatare si acoperirea finala, protectia navelor, platformelor
marine si a structurilor metalice.
Este recomandat pentru climate:TH,TA, MT, M, F,N.
Este recomandat la grosimi de pelicula mai mari decat 25 m, pentru suprafete din otel
sablate pana la metal alb conform SSPC-SP5, pentru utilizarea conform SSPC-20 in zone
expuse in climate:1A ( interior,uscare normala),1B ( exterior, uscare normala), 2A (stropire
frecventa cu apa ), 2C( imersie in apa ).Poate fi utilizat si in climate 2B ( stropire frecventa
cu apa sarata ), 2D( imersie in apa sarata ) cu un topcoat corespunzator
Conform SR EN ISO 12944-2 produsul poate fi utilizat in sisteme de acoperire exploatate
in spatii interioare si exterioare in medii cu clasa de corozivitate C1-C5 I, M sau exploatate
la imersie Im1, Im2 .

ZINCAMID G 3202-1 product is used for:
-protection of metal parts exposed to corrosion conditions;
-inside and outside protection of tanks of drinking water and of storage tanks for food products
(Sanitary Notification No: 5395/28.06.2001), petroleum products, waste water, etc.;
-protection of equipment from chemical, food, pharmaceutical industry, mechanical engineering,
wagons and different outfits;
-as shopprimer for temporary protection of medium-term (6 months) of blasted steel surfaces
between cleaning and final coating, protection of ships, marine platforms and metallic structures.
It is recommended for TH, TA, MT, M, F, N climates.
It is reccomened for film thickness bigger than 25 m, for sandblast steel surfaces until white metal
according to SSPC-SP5, with utilisation according to SSPC-20 in areas with climatic exposure:
1A (interior, normal drying), 1B (exterior, normal drying), 2A (frequently water spray), 2C (water
sinking). It can also be used in 2B climate (frequently salt water spray), 2D (salt water sinking) with
an appropriate topcoat. According to SR EN ISO 12944-2 the product may be used in covering
system for interior and exterior, in enviroment with C1-C5 I,M aggresion class and in Im1 and Im2
sinking.


Temperatura de lucru
Service temperature
150C max.
ZINCAMID G 3202-1 S.F. G 3202-1



KBER Ltd. Turturesti-Girov, NEANT District, RONAN!A, Phone ++0-(02)33-291800, Fax ++0-(02)33-23++50, E-mail vim@kober.ro, Internet http:ffwww.kober.ro
EDITIA 3
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Temperatura maxima a
suportului in
momentul aplicarii
Maximum surface
temperature in the
application moment
pag. 2/7

60C max.

Certificate
Certificates
Produsul G 3202-1 este certificat de Germanischer Lloyd (Nr.: 30522- II- 99 En /
19.04.1999) ca shopprimer sudabil.
Produsul G 3202-1 este omologat tehnic de Autoritatea Feroviara Romana cu Certificat de
Omologare Tehnica Feroviara seria OT Nr: 327/2009 si seria OT Nr: 328/2009.
ZINCAMID G 3202-1 are agrement tehnic Nr.: 001- 01 / 1240 -2010 elaborat de INCERC
Bucuresti si emis de Consiliul Tehnic Permanent Pentru Constructii - Bucuresti.
Produsul G 3202-1 este certificat de Germanischer Lloyd (Nr : 47 602-03HH) ca material
de propagare lenta a flacarii.

G 3202-1 product is approved as a welding shopprimer by Germanischer Lloyd (No.: 30522-II - 99
En/ 19.04.1999).
ZINCAMID G 3202 -1 product is technically homologated by ROMANIAN RAILWAY AUTHORITY
with Certificate of Railway Technical Homologation series OT No: 327/2009 and No: 328/2009.
ZINCAMID G 3202-1 product has technical agreement No.: 001- 01/ 1240- 2010, drawn up by
INCERC - Bucharest and issued by Permanent Technical Council - Bucharest.
G 3202-1 product is approved as low flame spread material by Germanischer Lloyd
(No 47 602 -03 HH).

Aspect
Finish

Mat
Flat
vizual
visual
Culoare
Colour
Gri
Light grey

Volum de solide
Volume solids

45% approx. -
Densitate
Specific gravity

1.80 0.5
(at 20 C)
SREN ISO 2811-1:2011
VOC
Volatile organic compound
560 g/l (31,1%) SRENISO 11890-1:2007
Punct de
inflamabilitate
Inflammability point
24C
Timp de curgere
Flow time

20 - 25 s
(at 20 C,cup, 4 mm)
IL-DC-09
Duritate Persoz, min.
Persoz hardness, minimum

140 s SREN SO 1522 : 2007
Elasticitate Erichsen,
min.
Erichsen elasticity, min.
3 mm SRENISO 1520:2007
Aderenta, grila de 1
mm
Adherence to substrate, 1
mm grid

1 SRENISO 2409: 2007
Continut de zinc
raportat la total solide
Zinc content related to total
solid content
min 81% Respecta cerinta SSPC Paint 20
Respects SSPC Paint 20 requirment

ZINCAMID G 3202-1 S.F. G 3202-1



KBER Ltd. Turturesti-Girov, NEANT District, RONAN!A, Phone ++0-(02)33-291800, Fax ++0-(02)33-23++50, E-mail vim@kober.ro, Internet http:ffwww.kober.ro
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TECHNICAL DATA SHEET


Uscare, approx.
Dry -to-touch (Tip B)
Dry -to- handle(Tip D)

Fully cured


(at 20 C, 50 5% rel. hum.)
10 minutes
20 minutes

7 days

pag. 3/7

ASTMD 1640:2003
Valabilitate in ambalaj
Shelf life
6 luni de la data fabricatiei, in conditiile respectarii prevederilor de ambalare si depozitare.
Fiecare din cei doi componenti in ambalajele originale ,sigilate are termen de valabilitate
6 luni in conditiile depozitarii la temperaturi de 10-32 C ( 50-90 F) In functie de conditiile
de depozitare, inaintea utilizarii se recomanda amestecarea produsului

6 months from production date, with the observance of the storage and packing provisions
Depending on storage conditions, it is recommended to stir the product before use.
The both components from the original sealed package, has 6 months valability term with storage
temperature between 10-32 C ( 50-90 F ).

DETALII DE APLICARE
APPLICATION DETAILS
Raport de amestecare
Mixing ratio

Grund G 3202-1 : Intaritor I 324 85p : 15p masic (74p : 26p volumic)
Base G 3202-1 : Curing agent I 324 85p : 15p by weight (74p : 26p by volume)

Timp de prereactie
Pre -reaction time

60 min.
(at 20 C)
-

Interval de utilizare
Pot life

24 hours
(at 20 C)
SRENISO 9514:2005
Metoda de aplicare
Application method

pensulare / roluire
brushing (touch up) / rolling
pulverizare aer
air spraying
pulverizare airless
airless spraying
Diluant utilizat / Dilutie
Thinner / Thinning

D 302 (do not dilute) D 302 (3% max.) D 302 (3% max.)
Presiune
Pressure

- 3 - 4 atm 140 - 160 atm
Diametru duza
Nozzle orifice

- 1.8 - 2.2 mm 0.028 - 0.053
Curatare instrumente
Cleaning of tools

KBER CLEANER DKC 003-02S
Grosime strat umed
Typical wet film thickness

shopprimer: cca. 60m shopprimer: 45m approx.
grund de protectie: cca. 115m protection primer: 115m approx.
SRENISO 2808: 2007

Grosime strat uscat
Typical dry film thickness

shopprimer: cca. 20m shopprimer: 20m approx.
grund de protectie: cca.50m protection primer: 50m aprox.
SRENISO 2808:2007

Interval de reacoperire
Re-coating interval
Vezi mai jos REACOPERIRE
See RE-COATING below

Consum teoretic
Theoretical spreading rate

80 g/m
2
approx. - 20m 200 g/m
2
approx. - 50m
22.5 m
2
/l approx. - 20m 9 m
2
/l approx. - 50m

Observatie
Remark
In cazul aplicarii pe suprafete sablate cu rugozitate 30 - 40 m, consumul practic este de
circa 125g/m
2
- 20 m.
Practical spreading rate is of approx. 125 g/m
2
- 20 m for the application on blasted surfaces with
30 - 40 m roughness.
Consum practic
Practical spreading rate
Consumul practic este functie de conditiile de aplicare (geometria suprafetei, metoda de
aplicare, conditiile de mediu) si poate fi 1.2 1.5 consumul teoretic.

Practical spreading rate depends on the application conditions (surface geometry, application
method, environmental conditions) and can be 1.2 - 1.5 x theoretical spreading rate.


ZINCAMID G 3202-1 S.F. G 3202-1



KBER Ltd. Turturesti-Girov, NEANT District, RONAN!A, Phone ++0-(02)33-291800, Fax ++0-(02)33-23++50, E-mail vim@kober.ro, Internet http:ffwww.kober.ro
EDITIA 3
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Observatie
Remark
pag. 4/7

Consumul specific practic se calculeaza dupa stabilirea factorului de pierdere LF asociat
aplicarii.
Practical consummation specific to the application is made after LF losser coefficient is
established.


PREGATIREA
SUPRAFETEI
SURFACE
PREPARATION
Gradul de pregatire a suportului este determinant in obtinerea performantelor sistemului
de protectie. Suportul nu trebuie sa aiba defecte de suprafata (suprapuneri de material,
fisuri, stropi de sudura, etc.).
Suprafete metalice noi: curatare generala, degresare, sablare la gradul Sa

2 in
conformitate cu SRENISO 8501-1:2002 sau 2 conform STAS 10166 / 1- 77, pregatirea
suprafetei realizandu-se in conformitate cu SREN ISO 8504-1:2003, SREN ISO 8504-
2:2003, SREISO 8504-3:2003. Se desprafuieste apoi suprafata cu aer comprimat.
Suprafete vechi: indepartare vopsea veche, degresare cu detergent, indepartarea sarii
sau a altor contaminanti prin curatare cu apa (la presiune ridicata), sablare la minim Sa 2
sau curatare mecanica la gradul St 3 (periere energica in directii perpendiculare),
desprafuire. Se evita lustruirea suprafetelor.

The degree of substrate preparation is decisive for the protective system performance. The
substrate should not present surface defects (material overlapping, cracks, welding drops, etc.).
New metallic surfaces: general cleaning, degreasing, abrasive blasting Sa 2 in accordance with
SRENISO 8501-1:2002 or 2 in accordance with STAS 10166 / 1 -77, surface preparation is achieved
in accordance with SREN ISO 8504-1:2003, SREN ISO 8504-2:2003, SREN ISO 8504-3:2003.
Then the surface is dedusted with compressed air.
Old metallic surfaces: removal of the old paint, degreasing with detergent, removal of salt or other
contaminants by high pressure fresh water cleaning, abrasive blasting minimum Sa 2 or mechanical
cleaning at St3 (strong brushing in perpendicular directions), dedusting. The surfaces polishing
should be avoided.

CONDITII DE
APLICARE
APPLICATION
CONDITIONS
Produsul G 3202-1 se va aplica pe suprafete curate si uscate, ce vor avea temperaturi
peste temperatura punctului de roua pentru evitarea condensarii umiditatii pe suport.
Umiditatea relativa va fi de max. 70%. Aplicarea decurge in conditii optime daca se
asigura o temperatura a mediului ambiant si a amestecului de 10-30C.

G3202-1 product should be applied only on dry and clean surfaces with temperatures above the dew
point temperature, in order to avoid condensation. The relative humidity should be of max. 70%.
Application is made under optimal conditions if is ensured a temperature of an medium environment
and mixture of 10-30C.

Observatie
Remark
Produsul G 3202-1 este destinat acoperirilor profesionale.

G 3202-1 product is destined to professional uses.

INSTRUCTIUNI DE
APLICARE
APPLICATION
INSTRUCTIONS
Se conditioneaza componentii la temperatura de 10-30C, se omogenizeaza bine si apoi
se prepara amestecul: 85 parti (masic) grund + 15 parti (masic) intaritor. Pe durata
timpului de prereactie (60 minute) se continua amestecarea prin agitare. Amestecul se
poate aplica la vascozitatea de livrare. Optional, se poate dilua produsul cu maxim 3 %
diluant D 302. Astfel pregatit, produsul G 3202-1 se poate aplica:
-direct pe suprafata metalica pregatita prin sablare la minim 2;
-ca shopprimer utilizat pentru protectia de durata medie a suprafetelor din otel in perioada
de depozitare, transportare si constructie;
-ca strat primar in sistemele de protectie epoxidice, epoxi-gudron, poliuretanice.


ZINCAMID G 3202-1 S.F. G 3202-1



KBER Ltd. Turturesti-Girov, NEANT District, RONAN!A, Phone ++0-(02)33-291800, Fax ++0-(02)33-23++50, E-mail vim@kober.ro, Internet http:ffwww.kober.ro
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pag. 5/7

The components should be conditioned at 10-30C, thoroughly homogenized and then the mixture
should be prepared as follows: 85 parts (by weight) primer + 15 parts (by weight) curing agent.
During pre-reaction time (60 minutes) keep on mixing by stirring. The mixture should be applied on
surface, not thinned at delivery viscosity. Optionally, the product can be thinned with maximum 3%
D 302 thinner. Thus prepared the G 3202-1 product can be applied:
-directly on the metallic surface blasted at minimum Sa 2;
-as shopprimer used for medium -term protection of steel surfaces during storage, transport and
construction;
- as primary coat in protective systems : epoxy, epoxy- tar, polyurethanes.

Observatii
Remarks
Ca shopprimer se recomanda aplicarea produsului intr-un strat uniform si care sa nu
depaseasca grosimea de 25m.Inainte de aplicarea sistemului final de protectie se poate
proceda, dupa situatie la:
a) indepartarea totala a stratului de shopprimer, prin sablare;
b) inspectarea, curatarea si/sau corectarea stratului de shopprimer existent, dupa care
se poate aplica sistemul de protectie recomandat. Pentru indepartarea sarurilor de zinc se
curata suprafata cu jet de apa proaspata sau sablare usoara. Inainte de reacoperire
suprafata trebuie sa fie uscata.

As shopprimer is recommended the application of product in one uniform coat which should not be
thicker than 25 m. Before the application of the final protective system, depending on the situation
you can proceed to:
a) complete removal of the shopprimer coat by blasting;
b) inspection, cleaning and/or correction of the existing shopprimer coat, followed by the
application of the recommended protective system. For removal of zinc salts the surface should be
cleaned with fresh water-jet or easy blasting. Before re-covering the surface must be dry.

REACOPERIRE
RE-COATING
In conditiile unei ventilatii suficiente, intervalele optime de reacoperire pentru produsul
G 3202-1, la temperatura de 20C, sunt urmatoarele (pentru o grosime de strat uscat de
50 micr.):

Under conditions of sufficient ventilation the optimum re-coating intervals for G 3202-1 product
(50 m dry film thickness), at 20C temperature, are as follows :


G 3200S
V 3200S,
V3300HS
E 3200 V 3203-2 E 3900
Min. Max. Min. Max. Min. Max. Min. Max. Min. Max.
3 h 30 zile 3 h 30 zile 3 h 30 zile 3 h 30 zile 3 h 48 h
3 h 30 days 3 h 30 days 3 h 30 days 3 h 30 days 3 h 48 h











ZINCAMID G 3202-1 S.F. G 3202-1



KBER Ltd. Turturesti-Girov, NEANT District, RONAN!A, Phone ++0-(02)33-291800, Fax ++0-(02)33-23++50, E-mail vim@kober.ro, Internet http:ffwww.kober.ro
EDITIA 3
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pag. 6/7

Teste de performanta
Performance tests

Sistem1
1 strat de G3202-1 50 m
1 strat de V3300HS 230 m

First system
one layer G3202-1 50 m
one layer V3300HS 230 m

Sistem2
1 strat de G3202-1 50 m
1 strat G3200SFZ -50 m
2-3 straturi de E3200 100 150 m
Second system
one layer G3202-1 50 m
one layer G3200SFZ -50 m
2-3 layers E3200 100 150 m
Ceata salina neutra
Neutral salt fog
( sol. Nacl 50g/l,35 C)
SREN ISO9227:2007
Dupa 720 h de expunere pelicula nu
prezinta deteriorari

After 720 hours exposure, the film has no
degradation.
Dupa 720 h de expunere pelicula nu
prezinta deteriorari

After 720 hours exposure, the film has no
degradation.
Caldura si umiditate
Heat and umidity
(T=38 2C, Ur>90 %)
SREN ISO 6270-1:2002
Dupa 720 h de expunere pelicula nu
prezinta deteriorari

After 720 hours exposure, the film has no
degradation.
Dupa 720 h de expunere pelicula nu
prezinta deteriorari

After 720 hours exposure, the film has no
degradation.

Observatii
Remarks
Inainte de reacoperire, dupa expunerea in medii contaminate, suprafetele vor fi bine
curatate prin spalare cu jet de apa la presiune ridicata, urmata de uscare. In cazul
depasirii intervalului maxim de reacoperire, se va proceda la o asperizare a suprafetei
pentru a se asigura o buna aderenta pentru straturile urmatoare.
Atingerea intervalelor maxime de reacoperire, asigurarea unei bune aderente, precum si
bune proprietati mecanice implica asigurarea urmatoarelor:
-grundul trebuie aplicat intr-o grosime de strat uscat in jurul valorii de 50m, ca
shopprimer in jurul valorii de 20m;
-stratul de grund obtinut trebuie sa fie uniform, de buna calitate si fara urme de pulverizare
uscata;
-conditiile de uscare si intarire vor fi conform celor specificate la punctul CONDITII DE
APLICARE pana la intarirea completa;
-suprafetele TREBUIE sa fie perfect curate inaintea reacoperirii.

Before re-coating, after exposure in contaminated environment, clean the surface thoroughly by
(high pressure) fresh water jetting and let it dry. If the maximum re-coating interval is exceeded,
roughening of the surface is necessary to ensure good intercoat adhesion to following coats.
For reaching the maximum re-coating intervals, ensuring a good adherence as well as good
mechanical properties the following conditions should be ensured:
-the primer has a dry film thickness as near as possible to the 50 m, as shopprimer as near as
possible to the 20 m;
-the film formed is uniform qualitative and "dry spray-free";
-the drying and curing conditions are according to the APPLICATION CONDITIONS until full cure is
obtained;
-the surfaces MUST be completely clean before re-coating.

AMBALARE
PACKING
Grund G 3202-1: bidoane metalice de 22,5kg.
Intaritor I 324: cutii metalice de 4 kg.

G 32002-1 product: metallic buckets of 22,5 kg.
Curing agent I 324: metallic cans of 4 kg.







ZINCAMID G 3202-1 S.F. G 3202-1



KBER Ltd. Turturesti-Girov, NEANT District, RONAN!A, Phone ++0-(02)33-291800, Fax ++0-(02)33-23++50, E-mail vim@kober.ro, Internet http:ffwww.kober.ro
EDITIA 3
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pag. 7/7

SECURITATEA MUNCII
WORK SAFETY
Toate operatiile de manipulare, transport, depozitare, utilizare se vor realiza respectand cu
strictete normele de prevenire a incendiilor, normele de protectia muncii si igiena sanitara.
Se interzice: prezenta oricaror surse de foc, vopsirea in spatii fara o ventilatie
corespunzatoare, contactul direct al pielii cu produsul respectiv, inhalarea prelungita a
vaporilor, ingerarea produsului.Se vor respecta masurile de precautie indicate in fisele de
securitate ale bazei G 3202-1 si intaritorului I 324 si a diluantului corespunzator D302.

All the operations of handling, transport, storage and use should be accomplished in strict
compliance with the fire prevention, safety and health norms. The presence of any fire source,
painting in areas without adequate ventilation, direct contact of skin with the respective product,
prolonged inhalation of vapors and ingestion of the product, should be forbidden. All the precaution
measures from the G 3202-1 base product, I324 hardner and D 302 solvent technical data sheet will
be respected.


NOTA
NOTE
Toate aceste date au caracter general privind performantele si utilizarea produsului, de
aceea recomandam testarea produsului in conditiile propriei tehnologii de aplicare a
beneficiarului.
Rugam consultati producatorul pentru lamuriri suplimentare.

All these data have a general character regarding the performance and use of the product; therefore
we recommend the testing of the product under conditions specific to the application technology of
the beneficiary.
Please contact the producer for further information.