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Descriere

Description

Produsele EPOMID G 3200S sunt grunduri anticorozive bicomponente pe baza de rasini


epoxidice si fosfat de zinc, cu intarire amidica. Foarte buna rezistenta la actiunea factorilor
de mediu, buna rezistenta la petrol, ulei mineral, solutii saline, buna rezistenta la agenti
chimici, buna rezistenta la apa si variatii de temperatura, caracteristici mecanice ridicate
(duritate, soc mecanic, flexibilitate), aderenta foarte buna la diverse tipuri de suport,
reacoperire usoara.
EPOMID G 3200S products are two- component anticorrosive primers based on epoxy resins and
zinc phosphate, with amide curing. Very good weather resistance, good resistance to petroleum,
different mineral oils, salt solutions, good resistance to chemicals, good resistance to water and
temperature variations, high mechanical characteristics (hardness, mechanical shock, flexibility),
very good adherence to different substrates, easy to re-coat.

Utilizare

Recommended use

Grundurile G 3200S sunt utilizate ca strat primar sau intermediar pentru lucrari noi sau de
reparatii si intretinere, acolo unde se solicita sistem epoxidic de protectie:
-protectia anticoroziva a suprafetelor din otel, a reperelor de metal expuse la diverse
conditii favorabile coroziunii;
-in domeniul constructiilor / reparatiilor de nave si platformelor marine, protectia tancurilor
de produse lichide, punti interioare si exterioare, instalatii din compartimentul masinilor,
magazii frigorifice, motoare principale, pompe, filtre etc.;
-protectia interioara si exterioara a rezervoarelor de apa potabila, ape reziduale si
produse petroliere (uleiuri minerale, benzina, motorina, hidrocarburi etc.);
-protectia utilajelor din industria chimica, alimentara, farmaceutica, constructii de masini,
vagoane si diverse utilaje, constructii metalice diverse (poduri, macarale, s.a.);
-protectia elementelor de rezistenta ale constructiilor din otel;
-ca sealer, pentru suprafetele protejate cu produse bogate in zinc.
De asemenea, se pot utiliza si pentru protectia temporara a suprafetelor de otel sablate in
perioada dintre curatare si acoperire finala.
Sunt recomandate pentru climatele: TH, TA, MT, F, N, M.
G 3200S primers are used as primary or intermediate coat for new surfaces or repairs and
maintenance works, when the epoxy system is required:
-anticorrosive protection of steel surfaces, metal parts exposed to corrosion conditions;
-within the field of ships and marine platforms construction and repairing, for protection of liquids
storage tanks, inside and outside decks, equipment from engines room, cold rooms, main engines,
pumps, filters, etc.;
-inside and outside protection of tanks for drinking water, waste water and petroleum products
(mineral oils, petrol, gas oil, hydrocarbons, etc.);
-protection of equipment from chemical, food and pharmaceutical industries, mechanical
engineering, wagons and different outfits, different metallic constructions (bridges, cranes, etc.);
-protection of strength parts of steel structures;
-as sealer, for surfaces protected with zinc rich products.
They can also be used for temporary protection of blasted steel surfaces between cleaning and final
covering.
They are recommended for TH, TA, MT, N, F, M climates.

Temperatura de lucru

150 C max.

Certificate

Produsele seria G 3200S sunt omologate tehnic de Autoritatea Feroviara Romana cu Certificat de
Omologare Tehnica Feroviara seria OT Nr.: 170/2002 si seria OT Nr.: 204/2002.
Produsele G 3200S au agrement tehnic Nr: 001- 04 /1121 -2006 elaborat de INCERC Bucuresti si
emis de Comisia de Agrement Tehnic in Constructii a MTCT - Bucuresti.

Service temperature
Certificates

G 3200S series products are technically homologated by ROMANIAN RAILWAY AUTHORITY with
Certificate of Railway Technical Homologation series OT No.: 170/2002 and series OTNo: 204/2002
G 3200S products have technical agreement Nr: 001- 04/1121- 2006, drawn up by INCERC Bucharest, issued by Technical Agreement Committee in Construction of MTCT - Bucharest.
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Sortimente

Assortments

- rosu oxid
G 3273SFZ
- red oxide
- gri deschis
G 3282SFZ
- light grey
Alte culori conform cartelelor RAL sau KBER.

Other assortments in accordance with RAL or KBER colour cards.

CARACTERISTICI TEHNICE
TECHNICAL DATA

Aspect

Mat

vizual

Volum de solide

40% approx.

Densitate

SREN ISO 2811-1:2002

Duritate Persoz, min.

1.20 kg/l approx.


(at 20 C)
35 - 55s
(at 20 C, cup, 4 mm)
140 s

SREN ISO 1522 : 2002

Elasticitate, min

7 mm

SREN ISO 1520 :2002

Aderenta, grila de 1 mm

SREN ISO 2409 : 2003

Uscare, approx.

(at 20 C, 50 5% rel. hum.)

Fully cured

7 days
6 luni de la data fabricatiei, in conditiile respectarii prevederilor de ambalare si
depozitare. In functie de conditiile de depozitare, inaintea utilizarii se recomanda
amestecarea produsului.

Finish

Flat

Volume solids

Specific gravity

Timp de curgere

Flow time

Persoz hardness, minimum


Elasticity, min

Adherence to substrate, 1 mm grid

visual

IL-DC-09

1 hours
4 hours

Dry- to- touch (Tip B)


Dry- to- handle (Tip D)

Valabilitate in ambalaj
Shelf life

ASTMD 1640 -2003

6 months from the production date, with the observance of the storage and packing
provisions.
Depending on the storage conditions, it is recommended to stir the product before use.

DETALII DE APLICARE
APPLICATION DETAILS

Raport de amestecare

Grund G 3200S : Intaritor I 322

Timp de prereactie

Metoda de aplicare

30 min.
(at 20 C)
16 hours
(at 20 C)
pensulare / roluire

Pulverizare aer

pulverizare airless

Diluant utilizat / Dilutie

D 302 (do not dilute)

D 302 (3 - 5%)

D 302 (3 - 5%)

Presiune

3 - 4 atm.

140 - 160 atm

Diametru duza

1.8 -2.2 mm

0.028 - 0.053

Curatare instrumente

KBER CLEANER DKC 003-02S

Grosime strat umed

125 m approx.

Mixing ratio

Pre-reaction time

Interval de utilizare

Pot life

Application method
Thinner / Thinning
Pressure

Nozzle orifice

Cleaning of tools

Typical wet film thickness

Base G 3200S : Curing agent I 322

brushing (touch up) / rolling

100p : 20p masic (75p : 25p volumic)

100p : 20p by weight (75p : 25p by volume)

SR EN ISO 9514 : 1997


air spraying

airless spraying

SREN ISO 2808:2002

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Grosime strat uscat

50 m approx.

Interval de reacoperire

Vezi mai jos REACOPERIRE


See RE-COATING below

Consum teoretic

160 g/m approx. - 50 m


2
8 m /l approx. - 50 m
Consumul practic este functie de conditiile de aplicare (geometria suprafetei, metoda de
aplicare, conditiile de mediu) si poate fi 1.2 - 1.5 x consumul teoretic.

Typical dry film thickness


Re-coating interval

Theoretical spreading rate

Consum practic

Practical spreading rate

SREN ISO 2808:2002

Practical spreading rate depends on the application conditions (surface geometry, application
method, environmental conditions) and can be 1.2 - 1.5 x theoretical spreading rate.

Observatie
Remark

Nu se recomanda amestecarea produselor seria G 3200S cu alte produse.


(alte produse = intaritori, diluanti, agenti de curatare- altele decat cele recomandate de
producator).
Mixing G 3200S series products with other products is not recommended.
(other products = curing agents, thinners, cleaners - others than those recommended by producer)

PREGATIREA
SUPRAFETEI
SURFACE
PREPARATION

Gradul de pregatire a suportului este determinant in obtinerea performantelor sistemului


de protectie. Suportul nu trebuie sa aiba defecte de suprafata (suprapuneri de material,
fisuri, stropi de sudura, etc.).
Suprafete metalice noi: sablare la gradul Sa 2 in conformitate cu SRENISO 8501-1:2002
sau 2 conform STAS 10166 / 1- 77, pregatirea suprafetei realizandu-se in conformitate cu
SREN ISO 8504-1:2003, SREN ISO 8504-2:2003, SREN ISO 8504-3:2003.
Se desprafuieste apoi suprafata cu aer comprimat.
Suprafete vechi: indepartare vopsea veche, degresare cu detergent, indepartarea sarii
sau a altor contaminanti prin curatare cu apa (la presiune ridicata), sablare la minim Sa 2
sau curatare mecanica la gradul St 3 (periere energica in directii perpendiculare),
desprafuire. Se evita lustruirea suprafetelor.
The degree of substrate preparation is decisive for the protective system performance. The
substrate should not present surface defects (material overlapping, cracks, welding drops, etc.).
New metallic surfaces: abrasive blasting Sa 2 in accordance with SRENISO 8501-1:2002 or 2 in
accordance with STAS 10166 / 1 -77, surface preparation is achieved in accordance with SREN ISO
8504-1:2003, SREN ISO 8504-2:2003, SREN ISO 8504-3:2003. Then the surface is dedusted with
compressed air.
Old metallic surfaces: removal of the old paint, degreasing with detergent, removal of salt or other
contaminants by high pressure fresh water cleaning, abrasive blasting minimum Sa 2 or mechanical
cleaning at St3 (strong brushing in perpendicular directions), dedusting. The surfaces polishing
should be avoided.

CONDITII DE
APLICARE

APPLICATION
CONDITIONS

Grundurile seria G 3200S se vor aplica pe suprafete curate si uscate, ce vor avea
temperaturi peste temperatura punctului de roua pentru evitarea condensarii umiditatii pe
suport. Umiditatea relativa va fi de max. 70%. Aplicarea decurge in conditii optime daca se
asigura o temperatura a mediului ambiant si a amestecului de 10-30C.
G 3200S series primers should be applied only on dry and clean surfaces with temperatures above
the dew point temperature in order to avoid condensation. The relative humidity should be of max.
70%. Application is made under optimal conditions if is ensured a temperature of the ambient
environment and mixture of 10-30C.

Observatie
Remark

Grundurile seria G 3200S sunt destinate acoperirilor profesionale.


G 3200S series primers are destined to professional uses.

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INSTRUCTIUNI DE
APLICARE

Se conditioneaza componentii la temperatura de 10-30C, se omogenizeaza bine si apoi


se prepara amestecul: 100 parti (masic) grund + 20 parti (masic) intaritor. Pe durata
timpului de prereactie (30 minute) se continua amestecarea prin agitare. Dupa prereactie
si inainte de aplicare se dilueaza amestecul in proportiile recomandate sau in proportiile
necesare pentru a obtine grosimile de pelicula cerute.
Astfel pregatite, grundurile seria G 3200S se pot aplica:
-direct pe suprafata metalica pregatita corespunzator sau peste grunduri bogate in zinc
(de ex.: grund epoxidic G 3202-1, grund pe baza de etilsilicat G 4101);
-ca strat primar sau intermediar peste care se pot aplica sisteme de acoperire: epoxidice,
epoxi-gudron, clorcauciuc, poliuretanice, alchidice.
Straturile succesive de grund seria G 3200S se pot aplica dupa uscarea la aer (min. 4 ore
la 20C) a stratului anterior, sau in sistem ud-ud, aplicat prin pulverizare la 15-20 minute
de la aplicarea primului strat.

APPLICATION
INSTRUCTIONS

The components should be conditioned at 10-30C, thoroughly homogenized and then the mixture
should be prepared as follows: 100 parts (by weight) primer + 20 parts (by weight) curing agent.
During the pre-reaction time (30 minutes) keep on mixing by stirring. After pre-reaction time and
before application the mixture should be thinned in recommended proportions or in necessary
proportions for obtaining the required thickness of the film.
Thus prepared the G 3200S series primers can be applied:
-directly on the metallic surface properly prepared or over zinc rich primers (e.g.: epoxy primer
G 3202-1, ethylsilicate primer G4101);
-as primary or intermediate coat over which can be applied coating systems: epoxy, epoxy- tar,
chlorinated rubber, polyurethanes, alkydes.
Successive coats of G 3200S primer can be applied after air drying (min. 3 hours at 20C) of the
previous coat, or in wet- on- wet system, applied by spraying 15 -20 minutes after the application of
the first coat.

REACOPERIRE

In conditiile unei ventilatii suficiente, intervalele optime de reacoperire pentru produsele


seria G 3200S, la temperatura de 20C, sunt urmatoarele (pentru o grosime de strat uscat
de 50 m):

RE-COATING

Under conditions of sufficient ventilation the optimum re-coating intervals for G 3200S series
primers (50 m dry film thickness), at 20C temperature, are as follows :

G 3200S

V 3200S

E 3200

V 3203-2

E 3900

ES 5400V

Min.

Max.

Min.

Max.

Min.

Max.

Min.

Max.

Min.

Max.

Min.

Max.

3h

30
zile

4h

30 zile

4h

30 zile

4h

30 zile

24 h

14 zile

8h

48 h

3h

30
days

4h

30
days

4h

30
days

4h

30
days

24 h

8h

48 h

14
days

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Observatii
Remarks

Inainte de reacoperire, dupa expunerea in medii contaminate, suprafetele vor fi bine


curatate prin spalare cu jet de apa la presiune ridicata, urmata de uscare. In cazul
depasirii intervalului maxim de reacoperire, se va proceda la o asperizare a suprafetei
pentru a se asigura o buna aderenta pentru straturile urmatoare.
Atingerea intervalelor maxime de reacoperire, asigurarea unei bune aderente, precum si
bune proprietati mecanice implica asigurarea urmatoarelor:
-grundul trebuie aplicat intr-o grosime de strat uscat in jurul valorii de 50 m;
-stratul de grund obtinut trebuie sa fie uniform, de buna calitate si fara urme de pulverizare
uscata;
-conditiile de uscare si intarire vor fi conform celor specificate la punctul CONDITII DE
APLICARE pana la intarirea completa;
-suprafetele TREBUIE sa fie perfect curate inaintea reacoperirii.
Suprafetele vopsite pot fi expuse doar pentru scurte perioade de timp direct la lumina
solara (UV), altfel intervalele de reacoperire maxime nu mai sunt valabile.
Before re-coating, after exposure in contaminated environment, clean the surface thoroughly by
(high pressure) fresh water jetting and let it dry. If the maximum re-coating interval is exceeded,
roughening of the surface is necessary to ensure good intercoat adhesion to following coats.
For reaching the maximum re-coating intervals, ensuring a good adherence as well as good
mechanical properties the following conditions should be ensured:
-the primer has a dry film thickness as near as possible to 50 m;
-the film formed is uniform, qualitative and "dry spray- free";
-the drying and curing conditions are according to the APPLICATION CONDITIONS until full cure is
obtained;
-the surfaces MUST be completely clean before re-coating.
The coated surfaces can be exposed only for short periods, directly to sunlight (ultra-violet light),
otherwise the maximum re-coating intervals are not valid.

AMBALARE
PACKING

Grunduri seria G 3200S: bidoane metalice de 22l (20 kg).


Intaritor I 322: cutii de 6.5 l (4 kg).
G 3200S series primers: metallic buckets of 22l (20 kg).
Curing agent I 322: metallic cans of 6.5l (4 kg).

SECURITATEA MUNCII
WORK SAFETY

Toate operatiile de manipulare, transport, depozitare, utilizare se vor realiza respectand cu


strictete normele de prevenire a incendiilor, normele de protectia muncii si igiena sanitara.
Se interzice: prezenta oricaror surse de foc, vopsirea in spatii fara o ventilatie
corespunzatoare, contactul direct al pielii cu produsul respectiv, inhalarea prelungita a
vaporilor, ingerarea produsului.
All the operations of handling, transport, storage and use should be accomplished in strict
compliance with the fire prevention, safety and health norms. The presence of any fire source,
painting in areas without adequate ventilation, direct contact of skin with the respective product,
prolonged inhalation of vapors and ingestion of the product should be forbidden.

NOTA
NOTE

Toate aceste date au caracter general privind performantele si utilizarea produsului, de


aceea recomandam testarea produsului in conditiile propriei tehnologii de aplicare a
beneficiarului.
Rugam consultati producatorul pentru lamuriri suplimentare.
All these data have a general character regarding the performance and use of the product; therefore
we recommend the testing of the product under conditions specific to the application technology of
the beneficiary.
Please contact the producer for further information.

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