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1.1.

Echipamente miniere

EXCAVATOR     GREYDER  
HIDRAULIC
MODEL 374DL ME MODEL 14M
GREUTATEA DE 76.000KG GREUTATEA DE 22.000KG
OPERARE OPERARE
TONAJ BENEI/CUPEI 5m3(Kaya) LATIMEA LAMEI 4.3M
DIMENSIUNEA DIMENSIUNEA 16R24
ROTILOR ROTILOR
PREŢ 510.000€ PREŢ 429.000€+KDV
+KDV
 

INCARCATOR CU BULDOZER
CUPE
MODEL 966H MODEL D8T
GREUTATEA DE 28.000KG GREUTATEA DE 38.500KG
OPERARE OPERARE
TONAJ BENEI/CUPEI 4.5m3 LATIMEA LAMEI 8.7M
DIMENSIUNEA 26.5R25 DIMENSIUNEA
ROTILOR ROTILOR
PREŢ 230.000€ PREŢ 450.000€+KDV
+KDV

INCARCATOR CU BULDOZER CU ROTI


CUPE
MODEL 980H MODEL CS54
GREUTATEA DE 33.500KG GREUTATEA DE 11.200KG
OPERARE OPERARE
TONAJ BENEI/CUPEI 5.1m3 LATIMEA CILINDRULUI 2.150MM
DIMENSIUNEA 29.5R25 DIMENSIUNEA 23.1R26
ROTILOR ROTILOR
PREŢ 265.000€ PREŢ 75.000€+KDV
+KDV

GREYDER BULDOZER CU ROTI


MODEL 140M MODEL CS56
GREUTATEA DE 16.000KG GREUTATEA DE 13.100KG
OPERARE OPERARE
LATIMEA LAMEI 3.7M LATIMEA CILINDRULUI 2.150MM
DIMENSIUNEA 17.5R25 DIMENSIUNEA 23.1R26
ROTILOR ROTILOR
PREŢ 240.000€ PREŢ 85.000€+KDV
+KDV
 

FOREZA FOREZA
MODEL L8 MODEL DM 45
DIAMETRU DE FORARE 6 İnç DIAMETRU DE 6 İnç
FORARE
PREŢ 440.000 € PREŢ 565.000 €+KDV
+KDV
CAMION
TONAJ 40-50 TON
 PREŢ 92.000€
+KDV

Tabelul 1. Echipamente miniere.


Echipamentele miniere sunt alese in funcţie de Tabelul 2 având rezervele date:
Tabelul 2: Planificarea productiei:
year gips
s Overburden excavation production
  m³/year ton/year
1 2.000.000 0
2 1.800.000 0
3 1.400.000 83.400
4 1.300.000 83.400
5 1.000.000 83.400
6 1.000.000 83.400
7 1.000.000 83.400
8 1.000.000 83.400
9 750.000 83.400
10 750.000 83.400
11 750.000 83.400
12 750.000 83.400
13 750.000 83.400
14 750.000 82.600
Total 15.000.000 1.000.000

1.1.1.Descrierea carierei

În Tabelul 3 se vor afisa date tehnice referitoare la producţia, geometria, si alte


informaţii necesare:

Tabelul 3. Caracteristici ale carierei si ale producţiei


Amount of Gips production: 1.000.000,00 Tons (620 m
asl)
Amount Of Overburden excavation: 15.000.000,00 m²
Gips / Overburden ratio 1/15 ton/m³
Density of Gips 2,28 ton/m³

Overburden Excavation Pit parameters


Bench height 7,75 m
Bench width 6 m
Bench slope 28,36 degrees
Pit slope 9,45 degrees

Annual working days in overburden exc. 300 days/yaer


Number of shifts/day in overburden excavation 2 shifts/day
number of working hour per shifts 10 hour/shift
s
Number of working hours per day 20 hours/day

Average Overburden haulage road length


3000 m
750 m (+%8)
1750 m (level)
500 m (-3%)

Inpit dumping area: 1500 m


750 m (+4%)
750 m (level)

Gips
Bench height 7,75 m
Bench width 6 m
Bench slope 19,29 degrees
Pit slope 9.45 degrees

Annual working days in Gips prod. 300 days/yaer


Number of shifts/day in Gips production 2 shifts/day
number of working hour per shifts 10 hour/shift
s
Number of working hours per day 20 hours/day

Gips pit - Crusher transportation road 2250 m


1572 m (+%)
678 m (level)
1.1.2.Excavare descopertă

Echipamentele pentru excavarea descopertei au fost alese in funcţie de următorii


parametri:

Tabelul 4: Caracteristici ale descopertei


Average annual overburden amount 1.100.000 m3/year

Average daily overburden amount 3.667 m3/year

a: Overburden heaving coefficient 1,25

Average overburden haulage distance :

L 1 : Outside dumping area 3.000 m


L 2 : Inpit dumping area 1.500 m

Pentru incărcare si transport s-a optat pentru urmatoarele echipamente:

Tabelul 5. Echipamente de incărcare şi transport:


Selected loading equipment: Backhoe type crawler Hydraulic Excator, op. weight:76 tons, bucket capacity: 5 m3, motor capacity: 397kW(532 HP)

v: Bucket capacity 5,00 m3


c: bucket fill factor 95,00 %
t: bucket period(cycle) 30,00 seconds/bucket
f1: Excavator mechanical availibility 90,00 %
f2: Excavator utility 85,00 %

Selected dump truck : Payload:45 tons, body capacity: 25 m3, motor capacity: 450 HP
d:body capacity of truck 25,00 m3
e: truck fill factor 90,00 %

Pentru excavarea descopertei este necesar 1 excavator, conform calculelor


prezentate in tabelul următor.

Tabelul 6. Necesarul echipamentelor de încărcare:


k: number of bucket k=d*e/v/c= 4,74 passes 5,0 passe
passes required to fill the 0 s
truck
Maneuver time of truck to 30,00 second
and from excavator s
Filling time of truck k*t= 150,00 second
s

T1:Excavator loading time T1= 180,00 second


of one truck s

Q1:Amount of overburden Q1=d*e/a= 18,00 m3/trip


transported at each trip of
truck(in situ)

Loading capacity of 3600*Q1*f1*f2/T1 275,40 m3/hou


excavator = r

Excavator dailiy 5.508,00 m3/day


overburden loading
capacity

Excavator annual 1.652.400,00 m3/yea


overburden loading r
capacity

Required number of 0,67 1 units


excavators

De asemenea, pentru transportul din carieră la locul de depozitare a materialului din


descopertă sunt necesare un numar de 4 camioane, fapt de reiese din calculele efectuate în
tabelului următor:

Tabelul 7. Necesarul echipamentelor de transport.


H1: Average speed of truck( For 6Km/(0,75 Km/20 35,70 Km/hour
outside dumping area ) Km/h+1,75
Km/45Km/h+0,5 Km/30
Km/h+0,5 Km/40
Km/h+1,75Km/70
Km/h+0,75Km/20 Km/h))

T1:Excavator loading time of one T1= 180,00 seconds


truck
T2: Travelling time of truck T2=2*L1/ 605,00 seconds
(H1*1000/3600)
T3: Dumping time of truck T3= 180,00 seconds

T:Trip time of a truck T=T1+T2+T3 965,00 seconds/trip


f3: Dump truck mechanical 90,00 %
availibility
f4: Dump truck utility 85,00 %
Overburden carrying capacity of a 3600*Q1*f3*f4/T= 51,37 m3/hour
truck

Daily overburden carrying capacity 1.027,40 m3/day


of a truck

Annual overburden carrying 308.219,69 m3/year


capacity of a truck

Required number of dump trucks for outside dumping 3,57 units 4 units
area

Alte echipamente necesare sunt prezentate înTabelul 8.

Tabelul 8. Echipamente auxiliare


Auxiliary Equipment
Drilling machine(IR - DM45), 6" 2,00 units
Crawler buldozer( Ct D8T, 38,5 ton, 310 HP) 2,00 units
Wheel Dozer(Cat 814F, 232 HP, 22 Ton) 2,00 units
Grader(Cat 14 M, 260 HP, 22 Ton) 1,00 unit
ANFO truck 7 ton 1,00 unit
Roller compactor(11 ton) 1,00 unit
WaterTanker(20 Ton) 2,00 units
Diesel Tanker(10 Ton) 1,00 unit
1.1.3.Excavare GIPS

Pentru excavarea şi transportul substanţei minerale utile au fost alese echipamente


miniere în funcţie de următoarele caracteristici ale producţiei:

Tabelul 9. Date referitoare la producţia de gips


Average annual Gips production 83.400 ton/year
36.578,95 m3/year

Average daily Gips production 122 m3/day

a: Gips heaving coefficient 1,25

L 1 : Average Gips pit - Crusher transportation road: 2.250 m

De asemenea, ca şi în cazul descopertei, au fost alese echipamente de încărcare şi


transport a substanţei minerale utile. Acestea, inclusiv caracteristicile acestora sunt
prezentate în Tabelul 10.

Tabelul 10. Echipamente de încărcare şi transport a SMU


Selected loading equipment: Backhoe type crawler Hydraulic Excator, op. weight: 47 tons, bucket capacity:3 m3, motor capacity:349 HP

v: Bucket capacity 3,00 m3


c: bucket fill factor 96,00 %
t: bucket period 30,00 seconds/bucket
f1: Excavator mechanical availibility 90,00 %
f2: Excavator utility 85,00 %

Selected dump truck : Payload: 30 tons, body capacity: 22 m3, motor capacity: 450 HP
d:body capacity of truck 22,00 m3
e: truck fill factor 95,00 %

Necesarul echipamentelor a fost calculat în funcţie de producţia de gips si de


capacitatea de incărcare şi transport a utilajelor. Modalitatea de calcul precum şi numarul
utilajelor necesare sunt prezentate în tabelul următor:
Tabelul 11. Necesarul de echipamente pentru excavare şi transport SMU
Selected loading equipment: Backhoe type
crawler Hydraulic Excator, op. weight: 47 tons,
bucket capacity:3 m3, motor capacity:349 HP
v: Bucket 3,00 m3
capacity
c: bucket 96,00 %
fill factor
t: bucket 30,00 seconds/buck
period et
f1: 90,00 %
Excavator
mechanica
l availibility
f2: 85,00 %
Excavator
utility

Selected dump truck :


Payload: 30 tons, body
capacity: 22 m3, motor
capacity: 450 HP
d:body 22,00 m3
capacity of
truck
e: truck fill 95,00 %
factor

k: number k=d*e/v/c= 7,26 pass 8,00 pa


of bucket es sse
passes s
required to
fill the
truck
Maneuver 30,00 seco
time of nds
truck to
and from
excavator
Filling time k*t= 240,0 seco
of truck 0 nds

T1:Excava T1= 270,0 seco


tor loading 0 nds
time of
one truck

Q1:Amoun Q1=d*e/a= 16,72 m3/tri 38,12 ton


t of Gips p /tri
transporte p
d at each
trip of
truck
Loading 3600*Q1*f1* 170,5 m3/h 388,8 ton
capacity of f2/T1= 4 our 4 /ho
excavator ur

Excavator 3.410 m3/d 7.776 ton


dailiy Gips ,88 ay ,81 /da
loading y
capacity

Excavator 1.023 m3/y 2.333 ton


annual .264, ear .041, /ye
Gips 00 92 ar
loading
capacity

Required 0,04 1 uni


number of t
excavator
s

H1: 24,73 Km/h


Average our
speed of
truck
(4,5Km/(1,572 Km/20
Km/h+0,678Km/45Km/h+
0,678Km/70
Km/h+1,572Km/20
Km/h))

T1:Excava T1= 270,0 seco


tor loading 0 nds
time of
one truck
T2: T2=2*L1/ 655,0 seco
Travelling (H1*1000/36 3 nds
time of 00)
truck
T3: T3= 210,0 seco
Dumping 0 nds
time of
truck

T:Trip time T=T1+T2+T 1.135 seco


of a truck 3 ,03 nds/tr
ip
f3: Dump 90,00 %
truck
mechanica
l availibility
f4: Dump 85,00 %
truck utility
Gips 3600*Q1*f3* 40,57 m3/h 92,50 ton
carrying f4/T= our /ho
capacity of ur
a truck

Daily Gips 811,3 m3/d 1.849 ton


carrying 8 ay ,94 /da
capacity of y
a truck

Annual 243.4 m3/y 554.9 ton


Gips 13,50 ear 82,79 /ye
carrying ar
capacity of
a truck

Required 0,15 units 1 uni


number of ts
dump
trucks

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