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(I3731EP)
POWER ELECTRONIC DEVICES
AT Ndapuka
CH2 Outline
Basics
• Semiconductor Physics
• 𝑝𝑛 Junction and Conduction Process
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Power Electronic
Devices (cont.)
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Power Electronic Devices (cont.)
• Major PE Terminologies
• Semiconductor
• Electrons and Holes
• Doping
• 𝑝𝑛 Junction
• Depletion or Space Charge Region
• Biasing
• Breakdown
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What is a semiconductor? (Ch.19)
• A group of materials that exhibit characteristics between those of
insulators and those of conductors. Semi – means Half.
• Semiconductors have:
• free-electron density of 108 < n <1019 cm-3 and,
• conductivity of 10-10 << 104 mhos-cm
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Electrons and Holes
• Silicon example
• Thermal Ionization
and the creation of
free electrons
• Leads to recombinations.
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Electrons and Holes (cont.)
• Recombination
-
• Time T3 > T2 > T1 A
t =T
1
• p = free electrons
• n = free holes B
generation of B
- +
A
t =T
• At T = 300 K (25°C), p = n. 2
A
t =T
3
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What is doping?
• A process of introducing impurities to semiconductor materials
makes them useful in PE.
• Elements from group III or V are added to silicon as acceptors or
donors.
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What is doping? (cont.)
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History of Semiconductors
• How semiconductors evolved over time
1833 - First Semiconductor Effect was Recorded
1926 - Field Effect Semiconductor Device Concepts Patented
1940 - Discovery of the p-n Junction
1947 - Invention of the Point-Contact Transistor
1948 - Conception of the Junction Transistor
1958 -The first working integrated circuit was created by Jack Kilby
1959 - Practical Monolithic Integrated Circuit Concept Patented
1960 - Metal Oxide Semiconductor (MOS) Transistor Demonstrated
1963 - Complementary MOS Circuit Configuration is Invented
1964 - First Commercial MOS IC Introduced
1965 - "Moore's Law" Predicts the Future of Integrated Circuits
1974 - Scaling of IC Process Design Rules Quantified
http://www.evlsi.com/viewtopic.php?f=28&t=132
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Moore’s Law
• The number of transistors that can be packed into a given unit of
space will double about every two years.(1965).
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𝒑𝒏 Junction
• A 𝑝𝑛 junction is formed when n-type and p-type materials are
brought together.
metallurgical junction
P N
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Depletion Region
• It is formed when diffusing electrons and holes leave the region near
the metallurgical junction depleted of free carriers.
metallurgical
juncti on x
ionized ionized
acceptors donors
P + N
Electric
+ + field
- opposing
diffusion
- +
Diffusing
electrons + +
Diffusing
holes
+
-
+ +
space charge
layer width = W
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Basics of PE Devices
Reverse and Forward Bias
• Breakdown Voltage
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Power Diode (Ch. 20)
sumitelectronics.tradeindia.com/
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Power Diode
• Two terminal device formed when two oppositely doped materials (n
& p) are joined together.
• How is it different?
• Structure and operational characteristics
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Power Diode (cont.)
• Symbol
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Power Diode (cont.)
• I-V Characteristic
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Power Diode (cont.)
• I-V Characteristic (cont.)
Forward Current, 𝐼𝐹 = 𝐼𝑠 𝑒 (𝑞𝑣/𝑘𝑇) − 1
• Where:
• 𝐼𝑠 - leakage/reverse saturation current (A)
• v – applied voltage (V)
• q – Charge of electron
• k – Boltzman constant
• T – Temp (Kelvin)
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Power Diode (cont.)
• Physical Structure
• N- - Drift region Determines breakdown voltage
• Also affects the ON resistance conduction losses
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Power Diode (cont.)
• Forward Bias Conditions (𝑽𝑫 > 𝟎)
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Power Diode (cont.)
• Forward Bias Conditions (cont’d)
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Power Diode (cont.)
• Reverse Bias Conditions (𝑽𝑫 < 𝟎)
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Power Diode (cont.)
• Reverse Bias Conditions (cont’d)
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Power Diode (cont.)
• Switching Characteristics (Turn ON)
• Higher Forward Recovery Voltage (𝑉𝐹𝑟 )
• 𝑡0 - stabilising
• 𝑡1 - rise time
• 𝑡2 - fall time
• 𝑡𝑓𝑟 - forward recovery
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Power Diode (cont.)
• Switching Characteristics (Turn OFF)
• Peak Reverse Recovery Current (𝐼𝑟𝑟 )
• 𝑉𝑟𝑟
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Power Diode (cont.)
• Switching Characteristics (combined on-off)
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Power Diode (cont.)
• Types of Power Diodes
• General Purpose
• For general high power applications
• Max Ratings of 6000 V, 4500 A
• Schottkey Diodes
• Low ON resistance
• Small Recovery time
• Leakage current increases with voltage rating
• Ratings of 100 V, 300 A
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Power Diode (cont.)
• Common Uses of Power Diodes
• Switches for rectifiers,
• Freewheeling in switching regulators,
• Voltage Isolation (blocking), etc
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Power Bipolar Junction Transistor (BJT)
• Description
• Three terminal, three layer, two junction, current-controlled, minority
carrier device
• Formed by adding a layer (𝑝 or 𝑛) to a 𝑝𝑛 junction
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Power Bipolar Junction Transistor (BJT)
• Description (cont.)
(Common
Type)
• The first semiconductor device to allow full control over its Turn on
and Turn off operations.
• Wide base, large breakdown voltage
• Slower switching speed, but lower on-resistance at high voltages in
comparison with MOSFETs.
• Current gain β decreases rapidly at high currents.
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Power BJT (cont.)
• Equivalent Model
𝐼𝐸 = 𝐼𝐶 + 𝐼𝐵
𝐼𝐶
𝛽𝐹 = Typically in the range of 5-10.
𝐼𝐵
Animation Video: https://www.youtube.com/watch?v=7ukDKVHnac4&t=271s
https://www.youtube.com/watch?v=6KFFouK6-eM
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Power BJT (cont.)
• Bias Conditions
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Power BJT (cont.)
• I-V Characteristics
• Cutoff, Active, Saturation
• Breakdowns must
be avoided.
• Quasi-saturation is
unique to power BJTs.
• BVCBO > BVCEO means
extended blocking
voltage range.
• BVCBO: breakdown voltage
with the emitter open-circuited
• BVCEO: breakdown voltage
with zero base current
• BVsus: breakdown voltage
with positive base current
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Power BJT (cont.)
• Operating Regions
• Cutoff - both BE and CB junction must be reversed biased.
• Active – BE junction must be forward biased and CB reverse biased
• Quasi-saturation - Quasi-saturation region-Both BE and CB are
forward biased.
• This is the operating region for switching applications.
• Hard-saturation - Both junctions are forward biased.
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Power BJT (cont.)
• Turn-ON Waveforms
(turn-on delay)
(BE FB)
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Power BJT (cont.)
• Turn-OFF Waveforms with Controlled Base Current
(-IB applied)
(hard) (quasi)
trv1
trv2
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Power BJT (cont.)
• Turn-off Waveforms with Uncontrolled Base Current
• Excessive switching losses with collector current tailing.
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Power BJT (cont.)
• On-State Losses
V
BE,sat - V BC,sat
I
C
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Power BJT (cont.)
• Safe Operating Areas
• The voltage and current conditions over which the device can be
expected to operate without self-damage.
Determining Factors
• 𝐼𝐶𝑀 - max collector current
• Thermal limit (power dissipation)
• Second Breakdown
• Breakdown Voltage
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Power BJT (cont.)
• Safe Operating Areas (cont.)
• The voltage and current conditions over which the device can be
expected to operate without self-damage.
Pulsed
limit
DC limit
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Thyristors (Silicon Controlled Rectifier) Ch. 23
• Outline
• SCR construction and I-V characteristics.
• Physical operation of SCRs.
• Switching behavior of SCRs
• SCR drive circuit considerations.
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Thyristors (cont.)
• Introduction
• Three Terminal, Three junction, Four Layer Device
• It is unidirectional, current controlled
• Also known as “Diode with a gate”
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Thyristors (cont.)
• Types of Thyristors
• Types (>11):
• Forced-Commutated,
• Line-Commutated,
• GTO,
• Reverse Conducting,
• Static Induction (SITH),
• Gate-Assisted Turn-off (GATT),
• Light-Activated SCR (LASCR),
• Integrated Gate Commutated (IGCT), etc
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Thyristors (cont.)
• Construction
Side
Sectioned
View
Top Views
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Thyristors (cont.)
• I-V Characteristics
• SCR triggerable from forward blocking state to on-state by a
gate current pulse.
• Thyristor latches on and gate cannot
turn it off.
• External circuit must force the SCR
to turn off.
• Current to several kA for V(on)
of 2-4 volts.
• Blocking voltages to 5-8 kV.
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Thyristors (cont.)
• Turn-on Process
• In forward blocking state, both BJTs are active.
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Thyristors (cont.)
• On-state Latch-up
• Negative gate current causes lateral voltage drops as indicated which lead
to current crowding in center of cathode.
• Conventional SCRs (phase control) have large area cathodes - negative
gate current cannot remove stored charge from center of large cathode
area.
• SCR stays latched on in spite of negative gate current.
• External circuit must force anode current to negative values in order that
enough stored charge be removed from SCR so that it can turn off.
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Thyristors (cont.)
• Turn-on Behavior
• td(on) – turn-on delay; time required for charge
injection by gate current to make 𝛼1 + 𝛼2 = 1.
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Thyristors (cont.)
• Turn-off Behavior
• A Thyristor is turned “OFF” either by removing the supply voltage
thereby reducing the current values below 𝐼𝐻 or,
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Thyristors (cont.)
• Turn-off Behavior (cont.)
• SCR turn-off quite similar to power diode turn-off.
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Thyristors (cont.)
• SCR Drive Circuit
Equivalent circuit of
SCR drive circuit
i (t)
G
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Gate Turn-off Thyristor (GTO) Ch. 24
• Outline
• GTO construction and I-V characteristics.
• Physical operation of GTOs.
• Switching behavior of GTOs.
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Gate Turn-off Thyristor (cont.)
• Introduction
• GTO is a three terminal, four layer, current controlled device.
• The ability to switch off the thyristor has made it a very useful
device for PE applications.
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Gate Turn-off Thyristor (cont.)
• Unique features of the GTO.
• Highly interdigitated gate cathode structure (faster switching)
• Etched cathode islands (simplify electrical contacts)
• Anode shorts (speed up turn-off)
• GTO has no reverse blocking capability because of anode shorts
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Gate Turn-off Thyristor (cont.)
• Maximum Controllable Anode Current
• Large negative gate current creates lateral J3
voltage drops which must be kept smaller
than breakdown voltage of J3.
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Gate Turn-off Thyristor (cont.)
• GTO Step-down Converter
• GTO used in medium-to-high power applications
where electrical stresses are large and where
other solid state devices used with GTOs are slow
e.g. freewheeling diode DF.
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Gate Turn-off Thyristor (cont.)
• Turn-on Waveforms
• GTO turn on essentially the same as for a
standard Thyristor.
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Gate Turn-off Thyristor (cont.)
• Turn-off Waveforms
• ts - Time required to remove sufficient stored charge to bring BJTs
into active region and break latch condition.
• tfi interval
• 1. Anode current falls rapidly as load current commutates to
turn-off snubber capacitor
• 2. Rapid rise in anode-cathode voltage due to stray
inductance in turn-off snubber circuit
• tw2 interval
• 1. Junction J3 goes into avalanche breakdown because of
inductance in trigger circuit. Permits negative gate current
to continuing flowing and sweeping out charge from p2
layer.
• 2. Reduction in gate current with time means rate of anode
current commutation to snubber capacitor slows.
• ttail interval
• 1. Junction J3 blocking, so anode current = negative gate
current. Long tailing time required to remove remaining
stored charge.
• 2. Anode-cathode voltage growth governed by turn-off
snubber.
• 3. Most power dissipation occurs during tailing time.
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Gate Turn-off Thyristor (cont.)
• Major operational differences to normal Thyristor
GTO Thyristor
More di/dt rating at turn on (snubbers). Less di/dt rating at turn on.
Gate circuit losses are high. Gate circuit losses are low.
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Power MOSFETS
• Outline
• Construction of power MOSFETs
• Physical operations of MOSFETs
• Power MOSFET switching characteristics
• Factors limiting operating specifications of MOSFETs
• Safe Operating Area (SOA)
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Power MOSFETS (cont.)
• Introduction
• MOSFET – Metal-Oxide-Semiconductor Field Effect Transistors.
• Three Terminal, three layer, Voltage controlled majority carrier
device.
• Has high ON-state current and high OFF-state blocking voltage
capability. (high current & voltage ratings)
• In commercial existence since 1980s.
• Main replacement of BJTs due to superior switching speeds
(10s-100s kHz). Easy to drive.
• Used mostly in applications with less than 500 volts.
• Packages:
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Power MOSFETS (cont.)
• Types and IV Characteristics
• Depletion devices are normally ON,
• Enhancement is a normally OFF device (commonly used).
• Terminals: Gate (G), Drain (D), Source (S).
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Power MOSFETS (cont.)
• Enhancement MOSFETs
• Gate is insulated by 𝑆𝑖𝑂2 .
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Power MOSFETS (cont.)
• Basis of Operation (Turn ON)
• When a small VGS is applied, a depletion layer is formed as holes are
repelled.
• As VGS increases, depletion layer grows, making it possible for
more current to flow.
source base
drain
2 3
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Power MOSFETS (cont.)
• Basis of Operation (cont.)
• N-Channel Mosfet (www.shindengen.com)
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Power MOSFETS (cont.)
• Construction Features (cont.)
• Parasitic 𝑛𝑝𝑛 BJT. Held in cutoff by body-source short.
• Integral anti-parallel diode. Formed from parasitic BJT.
Trench-gate MOSFET
• Newest geometry.
• Lowest on-state
resistance.
V-Groove MOSFET.
• First practical power
MOSFET.
• Higher on-state
resistance.
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Power MOSFETS (cont.)
• I-V Characteristics
• Voltage-controlled device.
• Three regions of operation; Cutoff, Active and Ohmic.
• Threshold voltage, 𝑉𝐺𝑆(𝑡ℎ) , usually 10-20V.
• Avalanche breakdown when Vapplied>Vrated.
Cutoff ( )
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Power MOSFETS (cont.)
• Transfer Characteristics
• Current only start to flow after VGS(th),
• The higher the VGS, the more the drain current.
𝑖𝐷
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Power MOSFETS (cont.)
• Circuit Models
Equivalent circuit for
on-state region operation.
C
gd
G I = f(V )
D GS
C
gs
Stray capacitances
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Power MOSFETS (cont.)
• Circuit Models (cont.)
• Stray capacitances affect switching speed. Must be considered
during circuit designs.
• Cgs is approximately constant and independent of applied
voltages.
• Cgd varies with applied voltage. Variation due to growth of
depletion layer thickness until inversion layer is formed.
C
gd
C
gd2
ideali zation
actual
C
gd1
v
v = v 200 V DS
GS DS
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Power MOSFETS (cont.)
• Switching Characteristics: Turn-on
2
3
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Power MOSFETS (cont.)
• Turn-on (cont.)
• Faster switching speeds than BJT, why?
• No minority carriers to be removed or injected during switching.
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Power MOSFETS (cont.)
• Turn-on (non-ideal diode)
3
1. Diode current
2. Drain current
3. Gate voltage
4 4. VDS
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Power MOSFETS (cont.)
• Turn-off
• VGS goes to zero.
• Assume ideal free-wheeling
diode.
• Essentially the inverse of the
turn-on process.
• Power losses calculation.
𝐼𝑚𝑎𝑥 𝑉𝐷𝑆 𝑡𝑟𝑖 𝑓𝑠
𝑃𝑡𝑟,𝑜𝑛 =
2
2
𝑃𝑜𝑛 = 𝐼max 𝑅𝐷𝑆(𝑜𝑛) 𝐷
𝐼𝑚𝑎𝑥 𝑉𝐷𝑆 𝑡𝑓 𝑓𝑠
𝑃𝑡𝑟,𝑜𝑓𝑓 =
2
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Power MOSFETS (cont.)
• Operating and Practical Limitations
• BVDSS = maximum permissible drain-source voltage, at VGS = 0.
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Power MOSFETS (cont.)
• On-state Losses
• On-state power dissipation, 𝑃𝑜𝑛 = (𝐼𝑜𝑢𝑡 ) 2 𝑅𝐷𝑆(𝑜𝑛) .
• MOSFET has a positive temperature coefficient.
• 𝑅𝐷𝑆(𝑜𝑛) increases as temperature increases due to decrease in
carrier mobility with increasing temperature.
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Power MOSFETS (cont.)
• Paralleling of MOSFETs
• MOSFETs can be easily paralleled because of positive
temperature coefficient of RDS(on).
• Positive temperature coefficient leads to thermal stabilization
effect.
• Total RDS(on) also reduces due to paralleling.
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Power MOSFETS (cont.)
• Safe Operating Area
• No distinction between FBSOA and RBSOA. SOA is square.
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Insulated Gate Bipolar Transistor (IGBT)
• Outline
• Construction and I-V characteristics
• Physical operation
• Switching characteristics
• Limitations and safe operating area
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Insulated Gate Bipolar Transistor (cont.)
• Introduction
• Three terminal, three junction, four layer, minority carrier, voltage
controlled device.
• Lower on-state resistance compared to MOSFETs.
• Longer switching times (slower), especially turn-off.
• Usually used in applications with higher blocking voltage
requirements, greater than 500 V.
• IGBT bears properties of both the BJTs and MOSFETs.
• BJTs have lower conduction losses in the on state and large
blocking voltages but slower.
• MOSFETs are faster, but their on-state conduction losses are
higher.
• Suitable for both AC and DC applications.
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Insulated Gate Bipolar Transistor (cont.)
• Introduction (cont.)
• Three terminal, three junction, four layer, minority carrier, voltage
controlled device
• IGBT has become the device of choice in most new applications.
(emitter)
(collector)
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Insulated Gate Bipolar Transistor (cont.)
• Cross-section of IGBT Cell
• Cell structure similar to power MOSFET (VDMOS) cell.
• P-region at collector end, unique feature of IGBT compared to
MOSFET.
• Punch-through (PT) IGBT - N+ buffer layer present.
• Non-punch-through (NPT) IGBT - N+ buffer layer absent.
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Insulated Gate Bipolar Transistor (cont.)
• Structure and Circuit Symbols of IGBT
collector
gate
emitte r
drain
gate gate
emitter
gate
source
collector
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Insulated Gate Bipolar Transistor (cont.)
• Turn ON Operation
• When the positive gate-source voltage exceeds the threshold, an
inversion layer forms beneath the gate.
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Insulated Gate Bipolar Transistor (cont.)
• Turn ON Operation (cont.)
• A positive gate voltage injects holes into the drift region.
• MOSFET characteristics at turn on and off.
• BJT characteristics during conduction.
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Insulated Gate Bipolar Transistor (cont.)
• I-V and Transfer Characteristics
• Fairly similar to the characteristics of the MOSFET.
• The transfer curve is reasonably linear over most of the drain current
range
• The higher the gate voltage, the more drain current that can flow.
• Transfer curve
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Insulated Gate Bipolar Transistor (cont.)
• I-V and Transfer Characteristics (cont.)
• Three modes of operation (Cut-off, Active, Saturation)
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Insulated Gate Bipolar Transistor (cont.)
• I-V and Transfer Characteristics (cont.)
• The higher the gate voltage, the more drain current that can flow.
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Insulated Gate Bipolar Transistor (cont.)
• Blocking (Off) State Operation
• Blocking state operation - VGE < VGE(th) • With N+ buffer layer, junction J1 has
small breakdown voltage and thus IGBT
• Junction J2 is blocking junction - n+ drift has little reverse blocking capability -
region holds depletion layer of blocking anti-symmetric IGBT.
junction.
• Buffer layer speeds up device turn-off.
• Without N+ buffer layer, IGBT has large
reverse blocking capability - so-called
symmetric IGBT.
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Insulated Gate Bipolar Transistor (cont.)
• Static Latchup
• Lateral voltage drops, if too
large, will forward bias junction
J 3.
• Parasitic 𝑛𝑝𝑛 BJT will be
turned on, thus completing turn-
on of parasitic thyristor.
• Large power dissipation in
latchup will destroy IGBT
unless terminated quickly.
• External circuit must terminate
latchup - no gate control in
latchup.
• Avoid exceeding IDM, to prevent
latchup.
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Insulated Gate Bipolar Transistor (cont.)
• Turn-on Waveforms
• Turn-on waveforms for IGBT
embedded in a stepdown converter.
• Contributions to 𝑡𝑣𝑓2.
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Insulated Gate Bipolar Transistor (cont.)
• Turn-off Waveforms
• Turn-off waveforms for IGBT embedded
in a stepdown converter.
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Insulated Gate Bipolar Transistor (cont.)
• Turn-on & Turn-off Waveforms
2 𝐼𝑚𝑎𝑥 𝑉𝐶𝐸 𝑡𝑓 𝑓𝑠
𝐼𝑚𝑎𝑥 𝑉𝐶𝐸 𝑡𝑟𝑖 𝑓𝑠 𝑃𝑜𝑛 = 𝐼max 𝑅𝐶𝐸(𝑜𝑛) 𝐷 𝑃𝑡𝑟,𝑜𝑓𝑓 =
𝑃𝑡𝑟,𝑜𝑛 = 2
2
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Insulated Gate Bipolar Transistor (cont.)
• Safe Operating Area
• Maximum collector-emitter voltages set by
breakdown voltage of 𝑝𝑛𝑝 transistor - 2500
V devices available.
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Chapter Conclusions
Source: https://en.wikipedia.org/wiki/Power_semiconductor_device
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Chapter 2 Summary
Basics
• Semiconductor Physics
• 𝑝𝑛 Junction and Conduction Process
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