Proiect la disciplina

“Organe de masini 1”

Presa cu piulita rotitoare

Student:Somesan Sorin Vasile Iosif

Grupa 2423,semigrupa 2

Facultatea de Autovehicule Rutiere, Mecatronica si Mecanica

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1.Memoriu de calcul
1.1.Dimesionarea
Date de intrare :F=10611 N

X-65mm reprezentand cursa filetului

Tipul profilului: profil trapezoidal Tr ->ψh =0.5

ψ𝑚=1,8(intre 1,2 si 2,5)

Alegerea materialelor

Surub S 275

Rezistenta la tractiune 𝜎𝑎𝑡=45 𝑀𝑃𝑎

Rezistenta la incovoiere 𝜎𝑎𝑖=52 𝑀𝑃𝑎

Rezistenta la torsiune 𝑡𝑎𝑡=28 𝑀𝑃𝑎

Rezistenta la forfecare 𝑡𝑎𝑓=26 𝑀𝑃𝑎

Material piulita :CuSn12Ni2-C

Rezistenta la tractiune si la compresiune 𝜎𝑎𝑡=34 𝑀𝑃𝑎

Rezistenta la incovoiere 𝜎𝑎𝑖=45 𝑀𝑃𝑎

Rezistenta la torsiune 𝑡𝑎𝑡=24 𝑀𝑃𝑎

Rezistenta la forfecare 𝜎𝑎𝑓=27 𝑀𝑃𝑎

Cuplul de materiale :otel necalit/fonta cenusie

𝑃𝑎 = 5 𝑀𝑃𝑎
𝜎𝑎𝑠=40 𝑀𝑃𝑎

μ=0.14 𝑀𝑃𝑎

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 Dimensionarea

𝐹 10611
𝑑2 = √𝜋⋅𝜓 = √3.14⋅0.5⋅1.8⋅5 = 750,955=27,40
ℎ ⋅𝜓𝑚 ⋅𝑃𝑎

Din STAS => 𝑑2 = 29𝑚𝑚

P=6mm 𝛙𝒎 ⋅ 𝐝2 1,8⋅29
Numarul de spire: Z= 𝑃
= 6 =8,7
d=32mm
Conditie: 6≤ 𝑧 ≤ 11 𝑖𝑛𝑑𝑒𝑝𝑙𝑖𝑛𝑖𝑡𝑎
D4=33mm
Numarul de inceputuri
d3=25mm
n=2 => Pℎ =n⋅P=2⋅6=12mm
D1=26mm
Simbolizarea: 𝑇𝑟 32𝑋12(𝑃6) − 𝐿𝐻
a𝑐=0,5 mm

Calculul filetului trapezoidal

𝐻1 = 0.5 ⋅ 𝑃 => 0.5 ⋅ 6 = 3

ℎ3 = 0,5 ⋅ 𝑃 + 𝑎𝑐 = 3 + 0.5 = 3.5
z=0.25⋅P=0.25⋅6=1.5
𝑑3 = 𝑑 − 2 ⋅ ℎ3 = 32 − 7 = 25
𝑑2 = 𝐷2=29
𝐷1 = 𝑑 − 𝑃 = 32 − 6 = 26
𝐷4 = 𝑑 + 2 ⋅ 𝑎𝑐 = 32 + 2 ⋅ 0,5 = 33
𝑅1𝑚𝑎𝑥 = 0.5 ⋅ 0.5 = 0.25
𝑅2𝑚𝑎𝑥 = 0,5

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 𝑃 12
𝛽2 =arctan(𝜋⋅𝑑ℎ ) = 𝛽2 = arctan(3.14⋅29) = 𝛽2 = 7,50∘
2

𝜇 0.14
𝑓 ′ =arctan(𝑐𝑜𝑠𝛼1) = arctan (cos 15∘ ) = 8,19∘

Momentul de insurubare
1
𝑇1 = 2 ⋅ 𝐹 ⋅ 𝑑2 ⋅ tan (𝛽2 +𝑓 ′ )

𝑇2 = 0.5 ⋅ 10611 ⋅ 29 ⋅ 0,280 => 𝑇1 = 43080,66 𝑁 ∗ 𝑚𝑚

Calculul lungimii filetului surubului :Lf=X+m+3⋅P
Lf=65+(8,7⋅6)+3⋅6=135,2mm
Calculul lungimii filetului piulitei

m=z*P=8,7⋅6=52,2mm
diametru stift=10mm

1.2.Proiectarea formei surubului

1.2.1 Verificarea la autofranare
Verificare la autofranare

𝛽2 ≤ 𝑓 ′=>7.50≤ 8,19 𝑛𝑢 𝑒𝑥𝑖𝑠𝑡𝑎 𝑎𝑢𝑡𝑜𝑓𝑟𝑎𝑛𝑎𝑟𝑒

Proiectarea formei surubului
𝑑′ < 𝑑3 => 𝑑′ = 25𝑚𝑚 => 𝑑′ = 24𝑚𝑚
𝑙𝑑 ≥ 2 ⋅ 𝑃 => 𝑙𝑑 ≥ 2 ⋅ 6𝑚𝑚 => 𝑙𝑑 = 13𝑚𝑚
𝑑𝑐 = 𝑑 + (4 … 6) => 𝑑𝑐 = 32 + 5 = 37𝑚𝑚
𝑙𝑐 = (0.5 … 1) ⋅ 𝑑𝑐 => 𝑙𝑐 = 0.7 ⋅ 37 = 25.9𝑚𝑚

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Verificarea surubului
𝜎𝑒𝑐ℎ=√𝜎 2 +3⋅𝜏 2 ≤𝜎
𝑐 𝑡 𝑎𝑐

4⋅𝐹 4⋅10611 42444

𝜎𝑎𝑐 = 𝜋⋅𝑑 2 = =
𝜋⋅252 1962,5
= 21,62𝑀𝑃𝑎
3

16⋅𝑇1 689290,56
𝜏𝑡 = 𝜋⋅𝑑 3 = 49062,5
=14,04
3

𝜎𝑒𝑐ℎ=√21,622 +3⋅14,042 =32,5≤𝜎

𝑎𝑐

Verificarea la flambaj
𝑙𝑓 𝑙 0,5⋅65
𝜆= = 25 =5,2 => nu este necesar verificarea la flambaj
𝑖𝑚𝑖𝑛
4

Verificarea spirelor surubului

𝐻
6⋅𝐹⋅( 1 +𝑎𝑐 )
2
𝜎𝑖 = ≤ 𝜎𝑎𝑖
𝑧⋅𝜋⋅𝑑3 ⋅ℎ 2

𝐻1 = 0,5 ⋅ 𝑃 => 𝐻1 = 0,5 ⋅ 6 = 3

ℎ = 0,634 ⋅ 𝑃 => ℎ = 3,80
3
6⋅10611⋅( +0,5)
2
𝜎𝑖 = 8.7⋅𝜋⋅25⋅14.47
≤ 𝜎𝑎𝑖

𝜎𝑖 = 12,88 𝑀𝑃𝑎 ≤ 𝜎𝑎𝑖

10611
𝜏𝑓 = = 4,08𝑀𝑃𝑎 ≤ 𝜏𝑎𝑓
8,7 ⋅ 3,14 ⋅ 25 ⋅ 3,80

1.3.Dimensionarea piulitei
F=10611
Materialul piulitei:CuSn12Ni2-C
Tr32X12(P6)-LH
𝐷4 = 33𝑚𝑚
𝜎𝑎𝑖 = 34𝑀𝑃𝑎

Tronson numarul 1
4⋅𝛽⋅𝐹
𝑑3𝑓 = √ + 𝐷4 2 = 40,072
𝜋⋅𝜎𝑎𝑖

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 4⋅1.3⋅10611
𝑑3𝑓 = √ 𝜋⋅34
+ 332 = 40,072

𝑑3𝑓 = 43,18 𝑑𝑖𝑛 𝐴𝑛𝑒𝑥𝑎

43,18−33
g= 2
>5 =>M45X1,5 si B=10 sau 12

𝑙𝑓 = 10 + 3 ⋅ 1,5 = 14,5 = 15𝑚𝑚

Tronson numarul 2
Am ales contur hexagonal
S>𝑑𝑓 − −→ 𝐴𝑙𝑒𝑔 𝑆 = 46

a=46⋅tan30∘ ->a=30⋅0.577=26,558
𝑙𝑚 = 20
𝐷𝐶 = 𝑑𝑓 + 10=> 𝐷𝐶 = 45 + 10 = 55: 2 = 27,5

Tronsonul numarul 3

𝐷𝑒 = 2 ⋅ 𝑎 + 6 = 2 ⋅ 26,558 + 6 = 53 + 6 = 59,116
𝐷𝑒 −𝐷0 59,11−36
𝑔3 = 2
= 2
=11,55

Tronsonul numarul 4
𝑑𝑟𝑢𝑙 > 𝐷𝑒 => 65 > 61
𝐶𝑂 > 𝐹 => 60 > 59.11 − 𝑓𝑜𝑙𝑜𝑠𝑒𝑠𝑐
𝑑𝑟𝑢𝑙 = 60 => 𝐷𝑟𝑢𝑙 = 85 𝑠𝑖 𝐻𝑟𝑢𝑙 = 17, 𝑠𝑖𝑚𝑏𝑜𝑙𝑢𝑙 𝑒𝑠𝑡𝑒 51112
𝑙𝑐𝑡=0.7⋅𝐷𝑒 =0,7⋅61=42.7
𝐻𝑟𝑢𝑙
𝑙𝑐𝑡 + 2 +2
𝑙𝑒 = = 42,7 + 8,5 + 2 = 53,2
2
Tronsonul numarul 5
𝑑𝑟𝑢𝑙 +𝐷𝑟𝑢𝑙 60+85
𝑑𝑚 = = = 72,5
2 2

72,5 <𝑑𝑔 < 85 =>𝑑𝑔 = 80

3⋅10611⋅12,5
ℎ𝑔 = √ 𝜋⋅34⋅60
= 7,88 = 7,9

𝐻𝑃 = 15 + 20 + 0,7 ∗ 61 + 8,5 + 7,9=94,1

𝑙1=94,1−𝑝⋅𝑧=94.1−52,2=41,9

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 l=41,9+25+2⋅10=86.9mm
72,5<𝐷𝑔 < 81

𝐷𝑔=78

Calcularea momentului T2
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𝑇2 = 2 ⋅ 𝜇𝑟𝑢𝑙 ⋅ 𝑑𝑟𝑢𝑙 *F, 𝜇𝑟𝑢𝑙 = (0,008 − 0,01)
1
𝑇2 = 2 ⋅ 0.01 ⋅ 60 ⋅10611=3183,3 N*mm

Momentul total= 𝑇1 + 𝑇2 = 43080,66 + 3183,3 = 46263,96 𝑁 ∗ 𝑚𝑚

1.4.Verificarea piulitei
1.4.1Verificarea corpului piulitei

Zona 1
𝜎𝑒𝑐ℎ=√𝜎 2 +3⋅𝜏 2 ≤𝜎
𝑐 𝑡 𝑎𝑡

4⋅𝐹 4⋅10611 42444

𝜎𝑐 = = = = 17.43
𝜋⋅(𝑑 2 𝑓−𝐷4 2 ) 𝜋⋅(43,182 −332 2435.10

𝑙
l’=15+ 𝑚 = 15 + 10 = 25
2

𝑙′ 25
𝑇1′ = 𝑇1 ⋅ 𝑚 = 43080,66 ⋅ 52,2 = 20632,5

16⋅20632,5⋅43,18 14254581,6
𝜏𝑡 = = = 1,98
𝜋(43,184 −334) 7192124,43

𝜎𝑒𝑐ℎ=√17,432 +3⋅1,982 ≤𝜎
𝑎𝑡 =√303,80+11,76=11,76<36

Zona 2
Contur hexagonal
2⋅𝑇
𝜎𝑠 = 𝑙 2 ≤ 𝜎𝑎𝑠
𝑚 ⋅𝑎

2⋅46263,96
𝜎𝑠 = 20⋅26,5582 ≤ 6,55

Zona 3
𝜎𝑒𝑐ℎ=√𝜎 2 +3⋅𝜏 2 ≤𝜎
𝑐 𝑡 𝑎𝑡

4⋅𝐹 4 ⋅ 10611 42444

𝜎𝑐 = 2 = = = 6,15
𝜋 ⋅ (𝐷𝑒 − 𝐷0 ) 𝜋 ⋅ 2197,9 6901,4

𝑇1′′ = 𝑇 − 𝑇 ′ = 43080,66 − 20632,5=22448,16

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 16(𝑇1′′ +𝑇2)⋅𝐷𝑒 16⋅22448,16⋅59,116 21230571,80
𝜏𝑡 = 𝜋(𝐷𝑒 4 −𝐷0 4 )
= 𝜋⋅10533322,26
=33074631,91 = 0,641

𝜎𝑒𝑐ℎ=√6,152 +3⋅0.6412 =6,24<𝜎

𝑎𝑡

1.4.2 Verificarea gulerului piulitei

3⋅𝐹(𝑑𝑚− 𝑑𝑟𝑢𝑙 3⋅10611⋅11,5
𝜎𝑖 = 𝜋∗𝑑𝑟𝑢𝑙 ∗ℎ𝑔 2
= 𝜋⋅60⋅62,41
=31,3≤𝜎𝑎𝑖

𝐹 10611
𝜏𝑓 = =π⋅60⋅7.9 = 7,12 < 𝜏𝑎𝑓
π⋅𝑑𝑟𝑢𝑙 ⋅ℎ𝑔

1.4.3Verificarea spirelor piulitei

𝐻
6⋅𝐹( 1 +𝑎𝑐 ) 6⋅10611⋅3,5 222831
2
𝜎𝑖 = = = = 3.96 ≤ 𝜎𝑎𝑖
𝑧⋅𝜋⋅ℎ 2 ⋅𝐷4 8,7⋅3,14⋅62,41⋅33 56262.24

𝐹 10611 10611
𝜏𝑓 = 2⋅𝜋⋅𝐷 = 2⋅𝜋⋅33⋅8.7 = 180.39 = 58.85 ≤ 𝜏𝑎𝑓
4 ⋅ℎ

1.5.Calcularea randamentului transmisiei

𝑡𝑎𝑛𝛽2 𝑡𝑎𝑛7,50′ 0,142
η= 𝑑 = 60 = = 0.473
tan(𝛽2 +𝜑′ )+ 𝑟𝑢𝑙 ⋅𝜇𝑟𝑢𝑙 tan(7,50∘ +8,19∘ )+ ⋅0.01 0,280+0.020=
𝑑2 29

1.6.Proiectarea corpului piesei

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 2⋅𝐹 2⋅10611
𝑑3 = √𝜋⋅𝜎 = √ 𝜋⋅𝑣34
=√150,19=12.25 →M16x1.5
𝑎𝑡

𝑑𝐶 = 𝑑 + 4 => 𝑑𝑐 = 16 + 4 = 20𝑚𝑚
𝑑4 = 20 + 10 = 30𝑚𝑚
𝑑′ ≥ 𝑑 →𝑑′ ≥ 16 → 𝑑′ = 17𝑚𝑚
𝑙1 = 2 … 5𝑚𝑚 , 𝑙1 = 4𝑚𝑚
𝑙2= 21(𝑙𝑢𝑛𝑔𝑖𝑚𝑒𝑎 𝑓𝑖𝑙𝑒𝑡𝑢𝑙𝑢𝑖 𝑝𝑖𝑢𝑙𝑖𝑡𝑒𝑖 𝑖𝑛𝑓𝑢𝑛𝑑𝑎𝑡𝑒 ) + 2. .5 = 21 + 4 = 25
𝑙3 ≥ 𝑑𝐶 → 𝑙3 ≥ 20 → 𝑙3 = 22𝑚𝑚
𝑙4 = (1,5 … .2) ⋅ 𝑑′ → 𝑙4 = 1,7 ⋅ 34 = 57,8
𝑙5 = 5. .10 𝑚𝑚 → 𝑙5 = 8𝑚𝑚
𝐻2 = 𝐻𝑟𝑢𝑙 + ℎ𝑔 + (1 … 3)𝑚𝑚 → 𝐻2 = 17 + 7.9 + 2 = 26.9 mm

𝐻1 = 𝑙𝑐𝑡 + 𝐻2 − (1. .2)𝑚𝑚 → 𝐻1 = 42,7 + 26,9 − 2 = 67,6𝑚𝑚

𝐻3 = 10𝑚𝑚
𝐻4 = 𝑙3 + (2 … 4)𝑚𝑚 = 22 + 4 = 26𝑚
𝐻5 = 𝑙4 + (5 … 10𝑚𝑚) = 57,8 + 7 = 64,8𝑚𝑚
𝐻6 ≥ 𝐻5 → 64,8𝑚𝑚
a=20…30mm ->25mm

b=(0,5..1) ⋅a ≥6mm

b=0.7⋅25 ->b=17,6≥ 6𝑚𝑚

c=8…15mm ->c=10mm

e=(0.6…0.8) ⋅c=0.7⋅10=7mm

𝐿1 = (5 … 8) ⋅ 𝐷𝑒 = 7 ⋅ 59,11 = 413,77
𝐿2 = 𝐿1 =413,77
𝑙 𝑑4
l= 21 + 𝑙5 + 2
=206,8+57,8+15=28,5

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Proiectarea capacului
𝐷0 = 𝑑 + (4. .6)𝑚𝑚𝑚
𝐷0 = 32 + 4=36mm

𝐷𝑖𝑐 = 𝐷𝑟𝑢𝑙 + (2. .6)𝑚𝑚

𝐷𝑖𝑐 = 85 + 2 = 87𝑚𝑚
𝑑𝑖𝑐 = 𝐷𝑔 + (1 … 4)𝑚𝑚

𝑑𝑖𝑐 =33+4=37mm

𝐷𝑠 = 87 + 2 ⋅ 5,09 + 32 = 129,18
𝐷𝑒𝑐 = 𝐷𝑠 + 𝑑𝑠 + 𝑠 = 129,18 + 32+= 170,18

Desene executie
1.Desen executie surub

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2.Desen executie piulita

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3.Desen ansamblu

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4.Presa totala

Bibliografie
Transmisii cu suruburi-Calcul si proiectare Simion Haragas, Ovidiu Buiga

Cuprins
1.1.Dimesionarea .......................................................................................................................................... 2
Alegerea materialelor ............................................................................................................................... 2
Dimensionarea .......................................................................................................................................... 3

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Calculul filetului trapezoidal ......................................................................................................................... 3
Calculul lungimii filetului piulitei............................................................................................................... 4
1.2.Proiectarea formei surubului .................................................................................................................. 4
Verificare la autofranare ........................................................................................................................... 4
Proiectarea formei surubului ......................................................................................................... 4
Verificarea surubului ................................................................................................................................. 5
Verificarea la flambaj ................................................................................................................................ 5
Tronson numarul 1.................................................................................................................................... 5
Tronson numarul 2 ................................................................................................................................... 6
Tronsonul numarul 3 ................................................................................................................................ 6
Tronsonul numarul 4................................................................................................................................. 6
Tronsonul numarul 5................................................................................................................................. 6
Calcularea momentului T2 ....................................................................................................................... 7
1.4.Verificarea piulitei ................................................................................................................................... 7
1.4.1Verificarea corpului piulitei............................................................................................................... 7
Zona 1.................................................................................................................................................... 7
Zona 2.................................................................................................................................................... 7
Zona 3.................................................................................................................................................... 7
1.4.2 Verificarea gulerului piulitei ............................................................................................................ 8
1.4.3Verificarea spirelor piulitei............................................................................................................... 8
1.5.Calcularea randamentului transmisiei ............................................................................................... 8
1.6.Proiectarea corpului piesei ..................................................................................................................... 8
Desene executie .......................................................................................................................................... 10
1.Desen executie surub........................................................................................................................... 10
2.Desen executie piulita.......................................................................................................................... 11
3.Desen ansamblu................................................................................................................................... 12
4.Presa totala .......................................................................................................................................... 13
Bibliografie .................................................................................................................................................. 13

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