Analele Universitii Constantin Brncui din Trgu Jiu, Seria Inginerie, Nr.

2/2011

ANALIZA CU METODA FATIGUE TENSION ANALYSIS

ELEMENTELOR FINITE A USING THE FINITE ELEMENT
TENSIUNILOR DE OBOSEALA METHOD IN A ELASTIC
INTR-O LAMEL ELASTIC LAMELLA

Stefan Ghimisi Prof.dr.ing., Stefan Ghimisi Prof.dr.eng.,

Universitatea Constantin Brncui Constantin Brncui University of
din Trgu Jiu Trgu Jiu

ABSTRACT: Analysis by finite element method is a

Rezumat: Analiza cu metoda elementelor finite este o
modern method for studying various contacts, allowing
metoda moderna pentru studiul contactelor in vederea
the determination of important parameters for the
determinarii celor mai importanti parametrii. Se
study of various contacts. We consider the sphere
considera contactul sfera-plan acesta reprezentand
plan contacts which represent the materialization of the
materializarea contactelor punctiforme existente in
point contacts from Experimental Standfor the
cadrul Standului Experimental pentru Studiul fretting-
fretting study which is in the Machine Elements
ului din cadrul laboratorului de Organe de masini
Laboratory

1.Introduction
1.Introducere
To better study the stress state at the
Pentru a putea studia mai bine starea contact level ,in the professional literature a
de tensiuni la nivelul contactului,n literatura number of criteria are introduced that allow a
de specialitate sunt introduse o serie de better assessment of the state of stress, being
criterii care permit o mai bun apreciere a able to make predictions about the probability
strii de tensiuni, putndu-se face predicii of occurrence of cracks in the contact.
privind probabilitatea de apariie a fisurilor la A first criterion can be deduced from the
nivelul contactului.Astfel un prim criteriu Von Mises criterion as the square root of
poate fi dedus din criteriul Von Mises ca second invariant of stress tensor. In
rdcina ptrat a celui de al doilea invariant rectangular form that can be written:
al tensorului tensiunilor. n form cartezian
acesta poate fi scris:
[
6
2
]
J 2 = p zy2 + p xz2 + p xy2 + ( p yy p zz ) + ( p zz p yy )
1 2
(1)

limita atingndu-se atunci cnd ( J 2 ) the limit is reached when attains in

1/ 2
ajunge ntr-un punct la valoarea unei simple
fore tangeniale.
De asemenea pot fi folosite ca, criterii
de oboseal: criteriul plasticitii, criteriul
tensiunii de oboseal Tresca, Criteriul Dang
Van.
Starea de oboseal existent poate fi
investigat i prin metoda elementului finit,
astfel obinndu-se rezultate care nu ar fi fost
posibil de obinut prin metodele clasice.
Cunoaterea strii de tensiuni este
foarte important, ea oferind informaii
(J 2 )1/ 2
a point the simple tangential forces value a
simple tangential force[1]. It can also be
used as criteria of fatigue: plasticity criterion,
Tresca tension stress criterion, Dang Van
criterion. Existing fatigue state in a hertzian
contact can be investigated through the finite
element method, thus achieving results which
can not be achievable by conventional
methods.
The knowledge of fatigue state in a
hertzian contact is very important, it provides
information regarding the appearance of

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privind apariia fisurilor n contact, astfel contact cracks , this fact contributing to to
putndu-se prezice apariia fisurilor, i deci, predict the appearance of the cracks, and
scoaterea din uz a contactului respectiv.
2. Etapele analizei metodei
elementului finit
Folosind un soft specializat pentru
analiza cu element finit (Cosmos, Ansys,
Nisa, Pro/MECANICA, etc.), se trece la
studiul structurilor care cuprinde etapele:
preprocesarea i postprocesarea.
Preprocesarea etapa iniial pentru
structur, n cadru creia se pot defini:
1 sistemul de uniti;
2 sistemul de referin;
3 geometria structurii;
4 materialul din care se va realiza
structura;
5 tipul de element folosit pentru
discredizarea structurii
6 analiza care se va efectua;
7 ncrcrile structurii;
8 condiiile de contur;
9 tipul de softwer folosit.
Realizarea geometriei sistemului a
fost fcut folosind programul Pro/
ENGINEER versiunea 2000i, iar analiza prin
metoda elementului finit a fost fcut
folosind programul Pro/Mechanica varianta
21 care lucreaz n mod integrat cu Pro/
ENGINEER, astfel reducndu-se erorile de
transfer.
Pentru discretizarea structurii am
folosit metoda p-element metod care la
discretizarea suprafeelor circulare folosete
metoda blocului. Fineea discretizrii
depinde de gradul de interpolare al
polinomului.
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therefore the disposal of respective contact.
2. Stages of the finite element
method analysis
Using specialized software for finite element
analysis (Cosmos, Ansys, Nice, Pro / driver,
etc..) can proceed to study the structures
comprising the steps: preprocessing and
postprocessing.
Preprocessing - initial stage for the structure
where we can define
1 - the system of units
2 - reference system;
3 - the geometry of the structure;
4 the material that will make the structure;
5 item type used to structure the digitization
6 -the analysis will be performed;
7 - structural loads;
8 - the contour conditions;
9 - softwer type used.
For realizing the geometry of the system the
was used Pro / ENGINEER program, version
2000i and the analyse by finite element
method was done using Pro / Mechanica
version 21 - which working in an integrated
way with Pro / ENGINEER, thus reducing
transfer errors.
For digitization of the structure we
used the "p-element method which at the
circular surfece digitized use the block
method. The sensitivity of the digitization
depends of the interpolation degree of the
polynomial
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Fig.1. Eroarea de discretizare n funcie de numrul elementelor

Fig. 1. Digitization error based on the number of elements

3. Analiza tensiunilor de oboseal 3. Tension analysis in a sfere plan

Tresca i Von Mises ntr-o lamel contact
elastic
We consider the sphere plan contacts
Se consider contactele sfer-plan ce which represent the materialization of the
reprezint materializarea contactelor point contacts from Experimental Standfor
punctiforme din cadrul Standului the fretting study which is in the Machine
experimental pentru studiul frettingului Elements Laboratory[2].
existent n cadrul Laboratorului de Organe de Thus was considered the geometrical model
Maini. Astfel s-a considerat modelul shown in fig.2.
geometric prezentat n fig.2.

Fig.2. Modelul teoretic sfer-plan

Fig.2. Theoretical sphere-plan model

Un prim model analizat este A first analyzed model is represented

reprezentat de o lamel elastic asamblat
prin intermediul a 8 bile de rulment de
diametru 19 mm, realizndu-se astfel 8
contacte punctiforme. Intr-un prim model
analizat lamela primete la captul liber, o
deplasare n sus de 20 mm. n zona de
by an elastic lamella assembled through 8
bearings ball 19 mm diameter, thus
achieving eight point contacts. In this model
lamella receives at the free end, an upward
diplacement by 20 mm. The blade recess area
is based on a fix lower part, top part being

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ncastrare lamela se sprijin pe o parte loaded by 4 screws with an uniform

inferioar fix, partea superioar fiind distributed force by 200 N on each screw.
ncrcat prin intermediul a 4 uruburi cu o Using the finite element method we
for uniform distribuit, de 200 N pe fiecare obtain the fatigue tensions Von Misses and
urub. Tresca which are given in the fig. 3 and fig.4
Folosind metoda elementului finit am
determinat tensiunile de oboseal Von Mises
i Tresca acestea fiind date n fig.3 si fig.4.

Fig.3. Tensiunile de oboseal Tresca pentru lamel

Fig.3. Fatigue tensions Tresca for the lamella

Fig.4. Tensiunile Von Mises pentru lamel

Fig.4. Fatigue tensions Tresca for the lamella

Al doilea model analizat a presupus o The second model examined involved

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deplasare n jos a lamelei la captul liber cu
20 mm. n zona de ncastrare lamela se
sprijin pe o parte inferioar fix, partea
superioar fiind ncrcat prin intermediul a 4
uruburi cu o for uniform distribuit, de 200
N pe fiecare urub.
In acest caz tensiunile de oboseal
Tresca sunt date n fig.5 iar tensiunile Von
Mises in fig.6.
a down displacement at the open end with 20
mm. The blade recess area is based on a
lower part fixed, top loaded by 4 screws with
an evenly distributed force of 200 N on each
screw.
In this case the fatigue tension Fresca
are given in the fig.5 and Von Mises tensions
in fig. 6

Fig.5. Tensiunile Tresca pentru lamel Fig.6. Tensiunile Von Mises pentru lamel
Fig.5. Tresca tensions for the lamella Fig.6. Von Mises tensions for the lamella

innd seama de cele dou modele se
pot face consideraii privind reprezentarea
tensiunilor de oboseal Tresca i Von Mises
n lungul lamelei. Pentru aceasta am folosit
datele extrase n urma analizei contactului cu
programul Pro/MECHANICA pe care le-am
prelucrat i reprezentat cu ajutorul
programului STATISTICA v.5.0.
Reprezentrile obinute sunt date n
fig.7, 8, pentru tensiunile Tresca i fig.9, 10
pentru tensiunile Von Mises
Taking into consideration the two
models it can be donwe considerations
regarding the representation of the fatigue
tensions Tresca and Von Mises along the
lamella .For this reperesentation we utilised
the dates following the contact analysis with
Pro/MECHANICA program ,dates which has
been representated with STATISTICA
v.5.0.program. The obtained reperesentations
are given in fig.7, 8, for the Tresca tensions
and fig.9, 10, Von Mises tensions

Fig.7. Tensiunile Tresca n lungul lamelei-jos (fa) Fig.8. Tensiunile Trescan lungul lamelei-sus (fa)
Fig.7. Tresca tensions along the lamella down (front) Fig.8.Tresca tensions along the lamella up (front)

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Fig.9. Tensiunile Von Mises n lungul lamelei-jos
(fa)
Fig.9. Von Mises tensions along the lamella down
(front)
4. Concluzii
Analiza prin metoda elementului finit,
reprezint o metod modern pentru studiul
diferitelor contacte, permind determinarea
unor parametrii importani pentru studiul
diferitelor contacte. n cazul contactelor
hertziene sunt obinute informaii exacte
privind starea de tensiuni la nivelul
contactului. Analiza contactului punctiform
folosind metoda clasic (Teoria Hertz) nu
permitea obinerea unor rezultate de o
asemenea precizie.Determinarea tensiunilor
Von Mises si Tresca permite o analiza a stari
de tensiune din lamele permitand astfel o
cuantificare corecta a acestei stari i
posibilitatea identificarii deteriorarilor ce
apar.
Bibliografie
1.Hertz,H. Uber die Beruhrung fester
elastischer Korper . On the contact of elastic
solids. J reine une angewandth, Mathematik n
92,p.156-171, London: Macmillan, 1896,
p.88-114
2.Ghimisi Stefan, Contribuii privind
studiul uzrii prin fretting cu aplicaii la
asamblrile elastice-Tez de doctorat,
Universitatea Politehnica Bucuresti, 2000.
Annals of the Constantin Brncui Universityof Trgu-Jiu,Engineering Series, Issue 2/2011
Fig.10. Tensiunile Von Mises n lungul lamelei-sus
(fa)
Fig.10. Von Mises tensions along the lamella up
(front)
4. Conclusions
Analysis by finite element method is a
modern method for studying various contacts,
allowing the determination of important
parameters for the study of various contacts.
In case of hertzian contact are obtained
precise informations regarding the state of
deformation at the contact level, it can be
obtained information about the state of the
existing tension at the contact level. Analysis
of the point contact using the classical
method (Hertz theory) does not permit to to
achieve the results of such precision .The
determination of Von Mises an Tesca
tensions permits a proper analysis of a
tension state from the lamella, in this way can
be daine a correct cuantification of this state
and give the possibility to identify the
eventual deteriorations.
Bibliography
1.Hertz,H. Uber die Beruhrung fester
elastischer Korper . On the contact of elastic
solids. J reine une angewandth, Mathematik n
92,p.156-171, London: Macmillan, 1896,
p.88-114
2.Ghimisi Stefan, Contribution
regarding the wear by fretting with
applications at the elastic assembling.Tez de
doctorat, Universitatea Politehnica Bucuresti,
2000.
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