Documente Academic
Documente Profesional
Documente Cultură
NDRUMTOR DE PROIECT
Prof.dr.ing Barbu tefan
;Fig 1
Modul de funcionare se poate urmri pe schema structural (fig.1,a).
urubul de micare 1 realizeaz att micarea de rotaie, n urma utilizrii
mecanismului de acionare 5, ct i micarea de translaie, prin care se
deplaseaz traversa mobil 3 i se realizeaz fora de presare Q . Legtura
dintre urubul de micare i traversa mobil se realizeaz printr-o cupl de
frecare axial cu frecare de alunecare sau cu frecare de rostogolire.
Conform modului de funcionare se pot stabili principalele solicitri
pentru elementele presei:
- urubul de micare 1 este solicitat la compresiune de sarcina
Q i la torsiune de momentul de frecare M f dintre urub i
traversa mobil;
2. Calculul urubului
2.1 Alegerea materialului
- Se recomand OL 37; OL 42; OL 50; OLC 35; OLC 45. (Anexele 13
i 14).
2.2 Calculul de predimensionare:
Sarcina de calcul Qc , N
Qc = Q = 1,05 23900 = 25095 [ N ];
4Qc
4 25095
=
= 22,508 [mm];
ac
3,14 63,100
Pasul
P
5
Diametrul
mediu
d2 = D2
25,500
Diametrul
exterior
D4
28,500
Diametrul
interior
d3
D1
22,500 23,000
H4 = h3
2,75
R1max.
0,125
R2max.
0,25
ac
0,25
P
5
= arctg
= arctg 0,070771 = 3,9 0
d 2
3,14 25,5
cos
= arctg
0,115 0,115
=
= arctg 0,11979 = 5,6 0
30
0,96
cos
2
d rul
30
= 0,01 23900
= 3585 [ N mm]
2
2
rul = 0,0080,01
Se alege, n funcie de diametrul nominal al urubului d, rulmentul axial
cu simplu efect, cu respectarea condiiilor:
d rul > d 30 > 28 i C0 a Q 32,5 23,9 [kN] (v.anexa 48)
Exrtas din STAS 3921
d
drul
30
d1
D1
du min
Du max
Coa kN
Simbol
47
11
47
32
40
37
32,5
51106
4Q
4 23900
=
= 60,13[ MPa];
2
d 3 3,14 ( 22,5) 2
16 M t 16 3585,00
=
= 1,60 [ MPa ];
d 33
3,14 22,5 3
ac - v.pct 2.2
2.5Verificarea la flambaj
Coeficientul de zveltee
=
lf
imin
65,81
= 11,70
5,62
l f = Kl - lungimea de flambaj
K = 0,5
l - se msoar pe desen
i min =
I min
d 34
64 = d 3 = 22,500 = 5,62 [mm]
4
4
d 32
4
Domeniul de flambaj
0
- flambaj elastic
< 0
- flambaj plastic
0 = 105
- pentru OL 37
0 = 89
- pentru OL 50
Coeficientul de siguran la flambaj c
Flambaj elastic
Qf
615404,58[ N ]
= 25,74 c a
Q
23900[ N ]
2 EI min 3,14 2 2,15 10 5 12574,18
Qf =
=
= 615404,58 [ N ]
l 2f
58,12 2
c=
d 34 3,14 22,5 4
=
= 12574,18
64
64
E = 2,15 10 5 MPa
I min
Flambaj plastic
c=
327,74
= 5,44 c a
60,13
3. Calculul piuliei
3.1 Alegerea materialului
Se recomand OL 37; OL 42; OL 50; OLC 35; OLC 45; Fc 200;
CuSn 10; CuSn 11 (Anexele 13, 14, 16 i 17)
4Q
4 23900
=
= 9,18
2
(d D1 ) p a 3,14(28 2 23 2 ) 13
2
Adopt oel/oel
pa = 7...13 MPa
oel/bronz
- pentru oel/font
pa = 5...6 MPa
6 z 10 , numr ntreg
Adopt z = 9
Lungimea piuliei H p , mm H p = zP = 9 5 = 45 [mm];
3.3 Verificarea spirei
Verificarea la ncovoiere i i forfecare f , n MPa
ncovoiere
Adopt Piuli din oel
i =
3Q(d 2 d 3 )
=
d 3 h 2 z
ai = 60...80 MPa
Forfecare
f =
af
hg = 8...12 = 12 mm Adopt hg
nlimea gulerului hg , mm
=12 mm.
3.5 Verificarea piuliei la solicitri compuse
4Q
4 23900
=
= 51,25 [ MPa];
2
2
( De D4 ) 3,14 (37,5 2 28,5 2 )
Mt
( De4 D44 )
16 De
3585
3,14
(37,5 4 28,5 4 )
16 37,5
= 0,51[ MPa];
4Q
4 23900
=
= 10,55 [ MPa ] as
2
2
( D g De ) 3,13 (65,5 2 37,5 2 )
as = 60 MPa
Q
23900
=
= 16,91 af
De hg 3,14 37,5 12
2Q
=
at
2 23900
= 11,76 [mm];
3,14 110
at = 100...120 MPa
n funcie de d1 se alege un filet standardizat (v.Anexa 23)
Adopt d1 = M12
Adoptarea celorlalte diametre ale coloanelor D0 , D , n mm
D0 = d + (1...2) = 12 + 2 = 14 mm
d - diametrul nominal al filetului
D = D0 + (4...8) = 14 + 6 = 20 mm
Calculul traversei fixe
Alegerea materialului
- Se recomand: OT 50, FC 250, FC 350 (v.Anexele 15 i 16)
Adoptarea dimensiunilor bosajului
n care se monteaz piulia Dbi , Dbe ,
hb , n mm
Dbi = De = 37,5 [mm];
Dbe D g = 65,5 [mm];
hb = H p hg = 45 12 = 33[mm];
De , Dg , hg v.pct. 3.4
Adoptarea distanei dintre coloane l , mm (v.pct. 1)
l = (0,8...0,9) H = 0,9 180 = 162 [mm];
H = 180 mm - nlimea de ridicare
3
Ql
3
23900 162
=
= 51,77 ai
2
2 ( Dbe Dbi )hb 2 (65,5 37,5) 33 2
Adopt ai = 100...120 MPa - pentru oel
i =
4Q
4 23900
=
= 22,06 [ MPa] p a
2
2
(d c d 0 ) 3,14 (38 2 8 2 )
p a = 25...40 MPa
10
tg 2
d
tg ( '+ 2 ) + rul rul
d2
tg 3,9
30
tg (5,6 + 3,9) +
0,01
25,5
= 10,87 %
11
12
M t
45930,74
=
= 127,58 mm
KnFm 2 0,8 225
32 KnFm ( L p l 0 l )
ai
=3
Adopt a = 20 [mm]
a 0,5d - (12) mm - pentru conturul hexagonal
4.3 Verificarea roii de clichet la solicitri
Verificarea dintelui la ncovoiere i , MPa
3F1 h
3 1896,00 7
=
= 39 ,81 ai
2
b
11 2 10
2 M it 2 45930,74
F 1=
=
= 1896,00 N ;
Dm
48,45
i =
M it - v.pct. 2
= 6...10 = 10 mm - grosimea dintelui roii de clichet
ai = 100...120 MPa
14
f =
af
s =
as
2 M it
2 45930,74
=
= 4,78 as
2
na t
4 20 2 12
15
Calculul clichetului
4.4 Alegerea materialului
Se recomand OL 60, OLC 45, OLC 60 (v.Anexele 13 i 14)
4.5 Alegerea dimensiunilor
Dimensiunile clichetului, n mm
16
z - v.pct. 4.2
g , e - se msoar pe desen
tot =
3,14
4
4
4
4
( D d pe )
(19 11 )
32 D
32 19
ai = 100...120 MPa
i =
i =
17
f =
s =
12
8 F1 t + 1 8 1896,00 + 5,5
2
=
2
= 26,92
i =
ai
3
3
d b
3,14 11
18
i=
Dm
(se recomand i = 8...10 )
d
Dm = id = 8 1 = 8 mm
Fora de montaj F1 , N
Numrul de spire active n
Numrul total de spire
F1 = 4...6 N Adopt 4 N.
n = 4...6 Adopt 4 sp.
Sgeata de montaj 1 , mm
1 =
max
2,19
=4
= 45,5 N
1
0,192
c=
G d 4 8,5 10 4 1,2 4
=
= 5,18
8nDm3
8 4 83
2,19
t = d + max + = 1,2 +
+ (0,1 1,2) = 1,39
n
4
19
= 45,5 b =
max
max
b = max + n = 2,19 + 4(0,1 1,2) = 2,67
D = Dm + d = 8 + 1,2 = 9,2
D1 = Dm d = 8 1,2 = 6,8
Fb = Fmax
Diametrul exterior D, mm
Diametrul interior D1 , mm
Unghiul de nclinare al spirei arcului nesolicitat 0 , grade
0 = arctg
t
1,39
= arctg
= 0,0556 = 3,5 0
Dm
3,14 8
Lungimea semifabricatului l s , mm
ls =
Caracteristica elastic
20
Dm nt 3,14 8 5,5
=
= 138,44 mm;
cos 0
0,9985
21
22
23
24
ANEXA 23
Filete metrice ISO de uz general (extras din SR ISO 724)
Forma si dimensiunea filetelor metrice sunt prezentate n fig. 23.1 i
tabelul 23.1.
Fig. 23.1
Tabelul 23.1
Diametrul
Pasul
nominal al
P
filetului d
1,5
17,0
1
2,5
2
1,5
18,0
1
0,75
0,5
2,5
2
1,5
20,0
1
0,75
0,5
2,5
2
1,5
22,0
1
0,75
0,5
3
2
1,5
24,0
1
0,75
2
1,5
25,0
1
26,0
1,5
Dimensiuni nominale
D=d
D2 = d2
D1=d1
15,376
17,000 16,026
16,350 15,917
16,376 15,294
16,701 15,835
16,376
18,000 17,026
17,350 16,917
17,513 17,188
17,675 17,459
18,376 17,294
18,701 17,835
18,376
20,000 19,026
19,350 18,917
19,513 19,188
19,675 19,459
20,376 19,294
20,701 19,835
20,376
22,000 21,026
21,350 20,917
21,513 21,188
21,675 21,459
22,051 20,752
22,701 21,835
24,000 23,026 22,376
23,350 22,917
23,513 23,188
23,701 22,835
25,000 24,026 23,376
24,350 23,917
26,000 25,026 24,376
25
Diametrul
Pasu
nominal al l P
filetului d
3
2
1,5
27,0
1
0,75
2
1,5
28,0
1
3,5
3
2
30,0
1,5
1
0,75
2
32,0
1,5
3,5
3
2
33,0
1,5
1
0,75
1,5
35,0
4
3
2
36,0
1,5
1
38,0
1,5
Dimensiuni nominale
D = d D2 = d2
D1=d1
25,051
25,701
26,026
26,350
26,513
26,701
27,026
27,350
27,727
28,051
28,701
29,026
29,350
29,513
30,701
31,026
30,727
31,051
31,701
32,026
32,350
32,513
34,026
33,402
34,051
34,701
35,026
35,350
23,752
24,835
25,376
25,917
26,188
25,835
26,376
26,917
26,211
26,752
27,835
28,376
28,917
29,188
29,835
30,376
29,211
29,752
30,835
31,376
31,917
32,188
33,376
31,670
32,752
33,835
34,376
34,917
27,000
28,000
30,000
32,000
33,000
35,000
36,000
40,0
42,0
45,0
48,0
50,0
52,0
55,0
56,0
Pasul
P
4
3
2
1,5
1
3
2
1,5
4,5
4
3
2
1,5
1
4,5
4
3
2
1,5
1
5
4
3
2
1,5
1
3
2
1,5
5
4
3
2
1,5
1
4
3
2
1,5
5,5
4
3
2
1,5
1
Dimensiuni nominale
D=d
39,000
40,000
42,000
45,000
48,000
50,000
52,000
55,000
56,000
D2 = d2
Diametrul Pasul
nominal al
P
D1 = d1 filetului d
36,402
37,051
37,701
38,026
38,350
38,051
38,701
39,026
39,077
39,402
40,051
40,701
41,026
41,350
42,077
42,402
43,051
43,701
44,026
44,350
44,752
45,402
46,051
46,701
47,026
47,350
48,051
48,701
49,026
48,752
49,402
50,051
50,701
51,026
51,350
52,402
53,051
53,701
54,026
52,428
53,402
54,051
54,701
55,026
55,350
34,670
35,752
36,835
37,376
37,917
36,752
37,835
38,376
37,129
37,670
38,752
39,835
40,376
40,917
40,129
40,670
41,752
41,835
43,376
43,917
42,587
43,670
44,752
45,835
46,376
46,917
46,752
47,835
48,376
46,587
47,670
48,752
49,835
50,376
50,917
50,670
51,752
52,835
53,376
50,046
51,670
52,752
53,835
54,376
54,917
26
58,0
60,0
62,0
64,0
65,0
68,0
70,0
72,0
75,0
4
3
2
1,5
5,5
4
3
2
1,5
1
4
3
2
1,5
6
4
3
2
1,5
1
4
3
2
1,5
6
4
3
2
1,5
1
6
4
3
2
1,5
6
4
3
2
1,5
1
4
3
2
1,5
Dimensiuni nominale
D = d D2 = d2
D1 = d1
55,402
56,051
56,701
57,026
56,428
57,402
58,051
58,701
59,026
59,350
59,402
60,051
60,701
61,026
60,103
61,402
62,051
62,701
63,026
63,350
62,402
63,051
63,701
64,026
64,103
65,402
66,051
66,701
67,026
67,350
66,103
67,402
68,051
68,701
69,026
68,103
69,402
70,051
70,701
71,026
71,350
72,402
73,051
73,701
74,026
53,670
54,752
55,835
56,376
54,046
55,670
56,752
57,835
58,376
58,917
57,670
58,752
59,835
60,376
57,505
59,670
60,752
61,835
62,376
62,917
60,670
61,752
62,835
63,376
61,505
63,670
64,752
65,835
66,376
66,917
63,505
65,670
66,752
67,835
68,376
65,505
67,670
68,752
69,835
70,376
70,917
70,670
71,752
72,835
73,376
58,000
60,000
62,000
64,000
65,000
68,000
70,000
72,000
75,000
ANEXA 24
Filete metrice trapezoidale ISO (Extras din SR ISO 2904)
Elementele i dimensiunile profilului nominal al filetului exterior i al
filetului interior sunt prezentate n fig. 24.1 i tabelele 24.1 i 24.2.
Fig. 24.1
H1 = 0,5 P
H 4 = h3 = H1 + ac = 0,5 P + ac
H
z = 0,25 P = 1
2
R1 max = 0,5ac
R2 max = ac
ac
H4 = h3
R1max
R2max
1,5
0,15
0,9
0,075
0,15
0,125
0,25
0,25
0,5
0,5
2
3
4
5
6
7
8
9
10
12
14
0,25
0,5
1,25
1,75
2,25
2,75
3,5
4
4,5
5
5,5
6,5
8
27
Tabelul 24.2
Diametrul nominal
d
irul 1
irul 2
10
11
12
14
16
18
20
22
24
26
28
30
32
34
Diametrul
exterior D4
Diametrul interior
1,5
2
2
3
2
3
2
3
2
4
2
4
2
4
3
5
8
3
5
8
3
5
8
3
5
8
3
6
10
3
6
10
9,250
9,000
10,000
9,500
1 ,000
10,500
13,000
12,500
15,000
14,000
17,000
16,000
19,000
18,000
20,500
19,500
18,000
22,500
21,500
20,000
24,500
23,500
22,000
26,500
25,500
24,000
28,500
27,000
25,000
30,500
29,000
27,000
10,300
10,500
11,500
11,500
12,500
12,500
14,500
14,500
16,500
16,500
18,500
18,500
20,500
20,500
22,500
22,500
23,000
24,500
24,500
25,000
26,500
26,500
27,000
28,500
28,500
29,000
30,500
31,000
31,000
32,500
33,000
33,000
d3
8,200
7,500
8,500
7,500
9,500
8,500
11,500
10,500
13,500
11,500
15,500
13,500
17,500
15,500
18,500
16,500
13,000
20,500
18,500
15,000
22,500
20,500
17,000
24,500
22,500
19,000
26,500
23,000
19,000
28,500
25,000
21,000
3
6
10
32,500
31,000
29,000
34,500
35,000
35,000
30,500
27,000
23,000
28
D1
8,500
8,000
9,000
8,000
10,000
9,000
12,000
11,000
14,000
12,000
16,000
14,000
18,000
16,000
19,000
17,000
14,000
21,000
19,000
16,000
23,000
21,000
18,000
25,000
23,000
20,000
27,000
24,000
20,000
29,000
26,000
22,000
31,000
28,000
24,000
29
Diametrul
exterior D4
36,500
37,000
37,000
38,500
39,000
39,000
40,500
41,000
41,000
42,500
43,000
43,000
44,500
45,000
45,000
46,500
47,000
47,000
48,500
49,000
49,000
50,500
51,000
51,000
52,500
53,000
53,000
55,500
56,000
57,000
60,500
61,000
62,000
Diametrul interior
d3
32,500
29,000
25,000
34,500
30,000
27,000
36,500
32,000
29,000
38,500
34,000
31,000
40,500
36,000
31,000
42,500
37,000
33,000
44,500
39,000
35,000
46,500
41,000
37,000
48,500
43,000
39,000
51,500
45,000
39,000
56,500
50,000
44,000
D1
33,000
30,000
26,000
35,000
31,000
28,000
37,000
33,000
30,000
39,000
35,000
32,000
41,000
37,000
32,000
43,000
38,000
34,000
45,000
40,000
36,000
47,000
42,000
38,000
49,000
44,000
40,000
52,000
46,000
41,000
57,000
51,000
46,000
irul 2
65
70
75
80
85
90
95
Pasul
P
Diametrul mediu
d2 = D2
Diametrul
exterior D4
4
10
16
4
10
16
4
10
16
4
10
16
4
12
18
4
12
18
4
12
18
63,000
60,000
57,000
68,000
65,000
62,000
73,000
70,000
67,000
78,000
75,000
72,000
83,000
79,000
76,000
88,000
84,000
81,000
93,000
89,000
86,000
65,500
66,000
67,000
70,500
71,000
72,000
75,500
76,000
77,000
80,500
81,000
82,000
85,500
86,000
87,000
90,500
91,000
92,000
95,500
96,000
97,000
30
Diametrul interior
d3
D1
60,500
54,000
47,000
65,500
59,000
52,000
70,500
64,000
57,000
75,500
69,000
62,000
80,500
72,000
65,000
85,500
77,000
70,000
90,500
82,000
75,000
61,000
55,000
49,000
66,000
60,000
54,000
71,000
65,000
59,000
76,000
70,000
64,000
81,000
73,000
67,000
86,000
78,000
72,000
91,000
83,000
77,000
ANEXA 48
Rulmeni axiali cu bile, cu simplu efect (extras din STAS 3921)
Forma i dimensiunile rulmenilor axiali cu bile, cu simplu efect, sunt
date n fig.48.1 i tabelul 48.1
Fig. 48.1
Tabelul 48.1
d
20
25
30
35
40
45
50
d1
D1
du min
Du max
Capacitatea de
ncrcare static C0a, kN
Simbol
rulment
35
40
42
47
47
52
52
62
68
80
60
68
65
73
10
14
11
15
11
16
12
18
24
32
13
19
14
20
14
22
35
40
42
47
47
52
52
62
68
80
60
68
65
73
70
78
21
22
26
27
32
32
37
37
37
37
42
42
47
47
52
52
29
32
35
38
40
43
45
51
55
62
52
57
57
62
62
67
26
28
32
34
37
39
42
46
48
53
48
51
53
56
58
61
22,0
31,0
29,0
41,5
32,5
48,0
49,6
83,8
105,0
155,0
62,8
98,3
69,1
105,0
75,4
111,0
51104
51204
51105
51205
51106
51206
51107
51207
51307
51407
51108
51208
51109
51209
51110
51210
70 78
32