Modelarea Tamburului

Tamburul se executa din fonta cenusie simpla sau aliata(cu molibden,nichel

si crom)si uneori, din tabla de otel ambutisata sau combinate,compuse dintr-un disc
de otel matritat si obada din fonta(asamblate la turnarea obezii).
In cazul franelor cu tambur,fortele de frecare sunt produse prin impingerea
sabotilor de frana aflati in interior,prin forta camelor,spre suprafata interioara a
tamburilor de frana.
In aceasta aplicatie se reprezinta etapele obtinerii tamburului al carui desen
de executie este in fig.1.
În soft-ul CATIA, descrierea profilelor plane care stau la baza generării
elementelor tridimensionale se realizează în modulul Sketcher, prin parcurgerea
succesiunilor de comenzi
Start ⇒ Mechanical Design ⇒ Part Design ⇒ (Sketcher).
Se alege planul orizontal şi se intră în modul sketcher.Cu ajutorul
comenzilor de genarare a elementelor geometrice simple se trasează elementele din
figura alăturată.
 Se părăseşte modulul sketcher.Se apelează comanda PAD pentru definirea
geometriei 3D a corpului.
 Asupra corpului se mai executa doua operatii:una de tesire(chamfer 2*45*)a
muchiei gaurii centrale si una de racordare(EdgeFillet.1\Edge.3) a cilindrului.
 Se apeleaza comanda Groove pentru definirea geometriei 3D a canalului
pentru butuc.

Faceţi click pe pictograma Circular Pattern  . Câmpul Parametrii vă

permite să alegeţi tipul de parametrii doriti, sa specificati astfel că cererea va putea
calcula locaţia articole copiate. 
 
 tambur_analiza

MESH:

Entity Size
Nodes 14443
Elements 59355

ELEMENT TYPE:

Connectivity Statistics
TE4 59355 ( 100.00% )

ELEMENT QUALITY:

Criterion Good Poor Bad Worst Average

Stretch 59352 ( 99.99% ) 3 ( 0.01% ) 0 ( 0.00% ) 0.286 0.626
Aspect Ratio 59352 ( 99.99% ) 3 ( 0.01% ) 0 ( 0.00% ) 5.506 1.902

Materials.1

Material Iron
Young's modulus 1.2e+011N_m2
Poisson's ratio 0.291
Density 7870kg_m3
Coefficient of thermal expansion 1.21e-005_Kdeg
Yield strength 3.1e+008N_m2
 Free Frequency Case
Boundary Conditions

Figure 1

STRUCTURE Computation
Number of nodes : 14443  
Number of elements : 59355  
Number of D.O.F. : 43329  
Number of Contact relations : 0 
Number of Kinematic relations : 0 

Linear tetrahedron : 59355  

 STRUCTURAL MASS Computation
Name: StructuralMassSet.1

Number of lines : 43329    

Number of coefficients : 828195    
Number of blocks : 2   
Maximum number of coefficients per bloc : 499981    
Total matrix size : 9 . 64  Mb

Structural mass : 6.597e+000 kg

Inertia center coordinates

Xg : -1 . 325e-002  mm
Yg : -5 . 884e-002  mm
Zg : 2 . 361e+001  mm

Inertia tensor at origin: kgxm2

4.463e-002 -1.809e-005 -3.762e-007

-1.809e-005 4.461e-002 9.018e-007
-3.762e-007 9.018e-007 7.649e-002

Name: Computed Masses.1

Number of lines : 43329    
Number of coefficients : 43329    
Number of blocks : 1   
Maximum number of coefficients per bloc : 43329    
Total matrix size : 0 . 66  Mb

Additionnal mass : 0.000e+000 kg

Inertia center coordinates

Xg : 0 . 000e+000  mm
Yg : 0 . 000e+000  mm
Zg : 0 . 000e+000  mm

Inertia tensor at origin: kgxm2

0. 0. 0.
0. 0. 0.
0. 0. 0.

STIFFNESS Computation
Number of lines : 43329    
Number of coefficients : 828195    
Number of blocks : 2   
Maximum number of coefficients per bloc : 499981    
Total matrix size : 9 . 64  Mb

STIFFNESS-SHIFT Computation
Number of lines : 43329    
Number of coefficients : 828195    
Number of blocks : 2   
Maximum number of coefficients per bloc : 499981    
Total matrix size : 9 . 64  Mb

SINGULARITY Computation
No Restraint 

Number of local singularities : 0 

Number of singularities in translation : 0 
Number of singularities in rotation : 0 
Generated constraint type : MPC  
 CONSTRAINT Computation
No Restraint 

Number of constraints : 0 
Number of factorized constraints : 0  
Number of deferred constraints : 0  

FACTORIZED Computation
Method :  SPARSE  
Number of factorized degrees : 43329    
Number of supernodes : 2578    
Number of overhead indices : 232248    
Number of coefficients : 9787449    
Maximum front width : 1326    
Maximum front size : 879801    
Size of the factorized matrix (Mb) : 74 . 6723  
Number of blocks : 5   
Number of Mflops for factorization : 5 . 047e+003  
Number of Mflops for solve : 3 . 937e+001  
Minimum relative pivot : 3 . 936e-006  

Minimum and maximum pivot

Value Dof Node x (mm) y (mm) z (mm)

9.3756e+003 Tz 14443 9.6241e+001 -6.6692e+001 1.3961e+001
4.5568e+009 Tz 14050 7.7522e+001 9.0877e+001 6.0856e+001

Minimum pivot

Value Dof Node x (mm) y (mm) z (mm)

1.7890e+004 Tx 14443 9.6241e+001 -6.6692e+001 1.3961e+001
2.4078e+004 Ty 14443 9.6241e+001 -6.6692e+001 1.3961e+001
5.2468e+006 Tz 14442 9.6340e+001 -6.6631e+001 9.2592e+000
5.5222e+006 Tz 14429 -8.3282e+001 -7.4996e+001 5.1550e+000
8.9971e+006 Ty 14442 9.6340e+001 -6.6631e+001 9.2592e+000
9.1164e+006 Ty 14441 -7.2163e+001 -9.1831e+001 1.3141e+001
1.1608e+007 Tz 14441 -7.2163e+001 -9.1831e+001 1.3141e+001
3.2904e+007 Tz 9251 1.2245e+002 2.1199e+001 6.0418e+001
3.3132e+007 Tz 14427 -7.5227e+001 -8.3454e+001 4.5089e+000

Translational pivot distribution

Value Percentage
10.E3 --> 10.E4 2.3079e-003
10.E4 --> 10.E5 4.6158e-003
10.E5 --> 10.E6 0.0000e+000
10.E6 --> 10.E7 9.2317e-003
10.E7 --> 10.E8 1.3848e-002
10.E8 --> 10.E9 4.4848e+001
10.E9 --> 10.E10 5.5122e+001

FREQUENCY Computation
Frequency: Frequency Case Solution.1

Mass: Masses.1

Structural mass is taken into account 

Total mass : 6.597e+000 kg

Inertia center coordinates

Xg : -1 . 325e-002  mm
Yg : -5 . 884e-002  mm
Zg : 2 . 361e+001  mm
 Inertia tensor at inertia center: kgxm2

4.096e-002 -1.809e-005 -2.440e-006

-1.809e-005 4.093e-002 -8.262e-006
-2.440e-006 -8.262e-006 7.649e-002

Number of computed modes : 10    

Boundary condition for modes computation :  free  
Number of iterations already performed : 0   
Total Number of iterations performed : 14    
Relative eigenvalues tolerance required : 1 . 000e-003  
Relative eigenvalues tolerance obtained : 1 . 000e-005  

Mode Frequency 
Stability
number Hz
1 0.0000e+000 1.0000e-005
2 0.0000e+000 1.0000e-005
3 2.8951e-004 1.0000e-005
4 3.4243e-004 1.0000e-005
5 4.4166e-004 1.0000e-005
6 6.2302e-004 1.0000e-005
7 9.0913e+002 1.0000e-005
8 9.1063e+002 1.0000e-005
9 2.2116e+003 1.0000e-005
10 2.2156e+003 1.0000e-005

Modal participation : 
 Frequency  Tx Ty Tz Rx Ry Rz
Mode
Hz (%) (%) (%) (%) (%) (%)
1 0.0000e+000 5.07 0.02 28.84 42.85 13.93 4.23
2 0.0000e+000 1.20 0.02 30.43 1.24 57.47 4.36
3 2.8951e-004 73.23 8.44 2.89 13.42 0.52 0.26
4 3.4243e-004 12.45 39.95 2.03 2.01 0.31 43.04
5 4.4166e-004 2.13 42.92 0.59 0.38 5.86 47.56
6 6.2302e-004 5.91 8.65 35.22 31.88 13.67 0.56
7 9.0913e+002 0.00 0.00 0.00 0.00 0.00 0.00
8 9.1063e+002 0.00 0.00 0.00 0.00 0.00 0.00
9 2.2116e+003 0.00 0.00 0.00 0.00 0.00 0.00
10 2.2156e+003 0.00 0.00 0.00 0.00 0.00 0.00
  Total 100.00 100.00 100.00 91.76 91.76 100.00

Frequency Case Solution.1 - Deformed mesh.1

Occurrence 1 - Frequency 909.128Hz
 Figure 8

On deformed mesh ---- On boundary ---- Over all the model

Occurrence 2 - Frequency 910.633Hz

 Figure 9

On deformed mesh ---- On boundary ---- Over all the model

Occurrence 3 - Frequency 2211.58Hz

 Figure 10

On deformed mesh ---- On boundary ---- Over all the model

Occurrence 4 - Frequency 2215.62Hz

 Figure 11

On deformed mesh ---- On boundary ---- Over all the model

Global Sensors

Sensor Name Sensor Value

0Hz
0Hz
2.895e-004Hz
3.424e-004Hz
4.417e-004Hz
Frequency
6.23e-004Hz
909.128Hz
910.633Hz
2211.582Hz
2215.619Hz